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The tensile properties of directionally solidified AI-4 wt pct Cu-0.15-0.2 wt pct Ti alloys with equi-
axed grains were determined and compared with the properties of directionally solidified AI-
4 wt pet Cu columnar structures. The tensile properties of the equiaxed structure were isotropic, but
varied with the distance from the chill face. The mechanical properties of the equiaxed structure were
generally between those of the longitudinal and transverse columnar structures. The 0.2 pct offset
yield stress (Cry, MPa) is represented as a function of the grain size, d (mm), the average concentration,
Co (wt pet), and the local concentration, C (wt pet), by cry = [ (15.7 + 22.6 Co) + (1.24 + 1.04 Co)
d -~/2] + [15.7 AC], where AC = C - Co. The equiaxed structure exhibits inverse segregation simi-
lar to that in the columnar structure.
(c)
Fig. 1 - - Longitudinal sections of ingots (a) A1-4 wt pct Cu alloy. (b) AI-4 wt pct Cu-0.15 wt pct Ti alloy. (c) AI-4 wt pct Cu-0.2 wt pct Ti alloy. Magnification
0.81 times.
9 \ J - -
_ _ 80 --Xo
n
0
v
70 ---o ---Nx~-- -o -- - - -
\ J 0
__o
f
\
~
J
b
r
O~o
(50-
A--
~. J '
, f -,. A
5O
(a) (b) "0
I
Fig. 2-- Location of tensile specimens. Transverse Longitudinal
.I
>- Fquioxed: A I - 4 wlo C u - 0 7' w/o Ti 0 Q
4O Mixed: A I - 4 w/o C u - 0.15 w/o Ti ~ 9
each analysis was repeated four times. The five results Columnar: A I - 4 wlo CU [2 9
did not vary by more than ---1 pct and therefore the I I I I
relative accuracy of the results is expected to be within 3O o 20 40 60 80 I00 120
_+0.04 wt pet Cu. The absolute concentrations were estab-
lished by comparing the specimen results with those from a Distance from the Chill Face (am)
chemically analyzed standard containing 4.04 wt pet Cu Fig. 3--Yield strertgth vs specimen location.
which had been taken from the central portion of a direc-
tionally solidified ingot. The standard therefore had a simi- 5. In the figures, mixed structure means that the ingot con-
lar microstructure to the specimens. tained columnar grains in the lower part and equiaxed grains
in the upper part as shown in Figure 1. However, the tensile
specimens of the mixed structure were taken from the equi-
III. RESULTS AND DISCUSSION axed portion except for the specimen nearest the chill face
A. Anisotropy of Tensile Properties in which columnar grains were partly included. Typical
tensile curves of longitudinal and transverse specimens for
Tensile properties in both the longitudinal and transverse both the columnar and equiaxed structures are shown in
directions are tabulated in Table I and shown in Figures 3 to Figures 6 and 7.
~o
200
? If ...... --..
150 J50
EL
03 []
v
G)
~ I00 b I00
E
I~ Transverse Longiludino
(3)
..,.- I EquJoxed : AI - 4 w/o Cu- 02 w/o Ti O 9
{31 50- Mixed: AI-4w/o Cu-015w/oTi A 9
E 50
Columnar: A I - 4 w / O Cu [] 9
O( 1 t I I
20 40 6'0 80 I00 120 0 I I I I
0 I0 15 20 25 30
Distance from the Chill F a c e (ram)
Elongotion (%)
Fig. 4--Ultimate strength vs specimen location.
(a)
25 250 I I I
20
o/~ ~ A/
/
200
v 15
c-
O
~ O
\ , \ 150
[]
I-
o 10 ID
\ IX.
LIJ \
O x
O []
J I I I
0 20 4'0 60 80 100 120
50
Distance from the Chili Face (mm)
Fig. 5--Elongation vs specimen location.
t2.
J50 -~ relations calculated from interpolation of the data by Cahoon
and Stupak z~ and Hansen, 2t as follows:
o~ = (15.7 + 22.6 Co) + (1.24 + 1.04 Co) d -~/2 (MPa),
[1]
b Ioo where Co is the solute content (wt pet), and d is the grain
size (mm).
Assuming no diffusion in the solid during solidification,
5o
o l L I L I__
f" =
the weight fraction of eutectic, f,, can be calculated from 22
[CEIl ':(~-',]
L-~oJ '
(c)
Fig. 8--Microstructures of AI-4 wt pct Cu columnar alloy 60 mm from the chill face. (a) Longitudinal direction (solidification direction is upward).
(b) Transverse direction. (c) Transverse direction. Magnification of (a, b) 58 times and (c) 388 times.
(c)
Fig. 9--Microstructure of AI-4 wt pct Cu-0.2 wt pct Ti equiaxed alloys 60 mm from the chill face. (a) Longitudinal direction (solidification direction is
upward). (b) Transverse direction. (c) Transverse direction. Magnification of (a, b) 57 times and (c) 380 times.
Secondary
Distance Cooling Rate Temperature Grain Size Dendrite Arm Local *Amount **Average
from at Liquidus Gradient at (mm) Spacing (p.m) Solidification Solidification of Composition
Chill Temperature Liquidus Equiaxed Columnar Columnar Rate Time Eutectic of Matrix
Face (K s-') (K mm -~) Ingot Ingot Ingot (mm s -~) (s) (Wt Pct) (Wt Pct Cu)
10 8.38 3.75 0.24 0.42 34 1.0 53 6.9 1.84
35 1.42 1.40 0.38 0.63 46 0.59 144 6.5 1.98
60 0.89*** 0.64 0.44 0.72 54 0.39 240 6.4 2.01
85 0.48 0.76 0.61 0.91 76 0.30 270 6.3 2.03
110 0.13 1.65 0.75 0.83 70 0.24 215 6.4 2.01
*From the values calculated by Bower e t a l . 33
**Calculated from the average composition of the ingot and the fraction of eutectic.
***Interpolated from data of other points.
E
0.60 oJ 5.0 --- 0.6 voi pet and 5.3 --- 0.5 vol pct for the columnar
and equiaxed structures, respectively. Using density values
of 4.34 g / c m 3 for 0 phase, 3~ 2.8 g / c m 3 for a phase, 3] and
using the AI-Cu phase diagram, ~2 the volume fractions were
E converted to weight fractures resulting in values of
v
6.2 - 0.7 and 6.6 --- 0.6 wt pct eutectic for the columnar
and equiaxed structures. These values agree well with the
0.40
N
.B value of 6.4 wt pet eutectic taken from the calculations of
03 Bower et al.3.3 for a local solidification time of 240 seconds
t-
o
and an average composition of 4 wt pet Cu. Using the cal-
C.9
/ O culated values of Bower et al. 33 for the weight fraction of
0.20 eutectic at the various positions in the ingot (Table II), the
average composition in the matrix can be also calculated
since the copper content of the eutectic plus that of the
matrix must equal 4 pct Cu. The calculated average matrix
00 I 1 I I I composition is included in Table II and is very close to
20 40 60 80 100 120 2.0 wt pct Cu for all positions in the ingot.
Distonce from the Chill Foce (mm) The composition across a grain in the equiaxed ingot at a
distance of 60 mm from the chill face was determined ex-
Fig. 1 0 - - G r a i n size vs specimen location.
perimentally using a JEOL JSM-840 scanning electron mi-
croscope, a Tracor Northern TN 5500 analytical system, and
a 5.2 wt pct Cu standard. The grain analyzed is shown in
Figure 12(a) where the spots indicate the areas analyzed,
and the results are shown in Figure 13(b). The average
composition for the scan shown in Figure 12(b) is 2.2 wt pet
80:- 0 Cu, which is slightly above the calculated average of
d
~
b>" 7o
o
A I - 2 0 PC I Cu
2.0 wt pct Cu. However, since the plane of analysis is
not likely through the center of the equiaxed grain, the
minimum composition would not be encountered and
the average composition of scans across equiaxed grains
would be higher than the actual average composition of the
"'
cr 6O
p grains. Therefore, the calculated average matrix com-
F- 0
0
O3
A I - l 5 pet CU
position of --~2.0 wt pet Cu (Table II) would appear to be a
(E3 reasonable value.
t.J 5O Since the yield strength is not greatly affected by small
>-
fractions of eutectic, 23 the yield strengths of the cast speci-
W
CO mens are expected to be similar to those for homogeneous
CV 0 MEASUREDVALUES
i,i 40 9 CORRECTEDFOR SEGREGATION AI-2.0 wt pct Cu. Figure 11 shows this to be the case since
>
CO the present strengths are similar to those calculated for
7 ,
2.0 wt pet Cu.
cr
I-- 30 J ~ J J ! i i L r I J , I
1.0 1.5 2.0 2.5 D. Influence of Macrosegregation on Yield Strength
d-We (ram-I/z)
It is well known that unidirectionally solidified AI-Cu
Fig. 1 1 - - T r a n s v e r s e yield strength vs grain size. alloys exhibit marked inverse segregation. 24'25 AI-Cu alloys
DISTANCE (/.z.m) where the first term on the right-hand side is the Hall-Petch
relation for the alloy with the same solute content as the
(b) matrix and the second term is the influence of macro-
Fig. 12--Scanning electron microscope analysis. (a)Area analyzed. segregation.
(b) Composition profile. Magnification of (a) 222 times. It has been recognized that mechanical properties often
correlate better with dendrite arm spacing than with grain
size. 35The secondary dendrite arm spacing can be easily and
4.4 o I I I I I unambiguously determined for columnar structures (cf. Fig-
\ ure 8(a)). Such is not the case for equiaxed structures where
the orientation of the dendrites is not clear and the grain size
(and length of dendrites) is small (cf. Figure 9(a)). How-
o \0 \ x
ever, for the ingots studied in this investigation the grain size
and dendrite arm spacing for the columnar ingot show a
4.2 - similar relationship with cooling rate as indicated in Figure
14. The secondary dendrite arm spacings are the averages of
E measurements taken at 10 locations and are essentially iden-
r 4.1- tical to the values reported by Bower et a l . 33 for similar
o alloys. It may be assumed that the dendrite arm spacings for
the equiaxed ingot would show a similar relationship with
$ 4.0- grain size and, therefore, the correlation of mechanical
properties with grain size in this study is not unreasonable.
o
Equiaxed: A I - 4 w/o C u - 0 . 2 w/o Ti -----r O~
3.9- N
Columnar;AI- 4w/o Cu ----43---
IV. CONCLUSIONS
with the distance from the ingot chill face. The 0.2 pct 7. R.D. Doherty, P.D. Cooper, M.H. Bradbury, and F.J. Honey:
offset yield stress of A1-4 wt pct Cu-0.2 wt pct Ti alloy is Metall. Trans. A, 1977, vol. 8A, pp. 397-402.
8. M.D. Eborall: J. Inst. Metals, 1949-50, vol. 76, pp. 295-320.
represented as a function of the grain size, d (mm), the 9. A. Cibula: J. Inst. Metals, 1949-50, vol. 76, pp. 321-60.
solute content, Co (wt pct), and the local solute content, C 10. A. Cibula: J. Inst. Metals, 1951-52, vol. 80, pp. 1-16.
(wt pct), by 11. 1. G. Davies, J. M. Dennis, and A. Hellawell: Metall. Trans., 1970,
vol. 1, pp. 275-80.
Oy : [(15.7 -~- 22.6 CO) + (1.24 + 1.04 C0)d-v2] 12. J.A. Marcantonio and L. E Mondolfo: Metall. Trans., 1971, vol. 2,
pp. 465-71.
+ [15.7 a c ] , 13. I. Maxwell and A. Hellawell: Acta Metall., 1975, vot. 23,
pp. 229-37.
where AC is (C - Co). The first term on the right side is the 14. W.V. Youdelis: Met. Science, 1979, vol. 13, pp. 540-43.
yield strength of a homogeneous alloy with the same solute 15. R.W. Ruddle: J. Inst. Metals, 1950, vol. 77, pp. 37-59.
content as the matrix of the as-cast alloy. The second term 16. W.D. Walther, C.M. Adams, and H. F. Taylor: Trans. AFS, 1953,
accounts for macrosegregation in the ingot. vol. 61, pp. 664-73.
17. M.C. Flemings, P.J. Norton, and H. E Taylor: Trans. AFS, 1957,
The equiaxed structure exhibits inverse segregation simi- vol. 65, pp. 259-66.
lar to that in the columnar structure solidified under the same 18. M.C. Flemings, S.Z. Uram, and H.F. Taylor: Trans. AFS, 1960,
conditions. vol. 68, pp. 670-84.
19. E. Yoon and S. Nishi: J. Japan Inst. Light Metals, 1979, vol. 29,
pp. 159-67.
20. J.R. Cahoon and L.J. Stupak: Can. Met. Quarterly, 1975, vol. 14,
ACKNOWLEDGMENTS pp. 1-17.
21. N. Hansen: Trans. TMS-AIME, 1969, vol. 245, pp. 1305-12.
The authors wish to thank Mr. Naresh Raut, Mr. John Van 22. E. Scheil: Z. Metallkd., t942, vol. 34, pp. 70-72.
Dorp, and Mr. Don Mardis for their technical assistance. 23. J.R. Cahoon and H. W. Paxton: Trans. TMS-AIME, 1969, vol. 245,
Thanks are also due to the Aluminum Company of Canada pp. 1401-09.
24. E. Scheil: Metallforschung, 1947, vol. 2, p. 69.
who provided the aluminum for the study. The financial 25. J.S. Kirkaldy and W. V. Youdelis: Trans. TMS-AIME, 1958, vol. 212,
support of the Natural Sciences and Engineering Research pp. 833-40.
Council of Canada is also gratefully acknowledged. One of 26. M.C. Flemings and G. E. Nereo: Trans. TMS-AIME, 1967, vol. 239,
the authors (H. Kato) is grateful to Professor K. Yoshikawa, pp. 1449-61.
Saitama University, and the Japanese Ministry of Education 27. H. Kato and J.R. Cahoon: Metall. Trans. A, 1985, vol. 16A,
pp. 579-87.
for providing the opportunity to stay at the University of 28. Y. Yamaguchi, H. Kato, and K. Yoshikawa: J. Soc. Materials Sci.
Manitoba. Japan, 1983, vol. 32, pp. 94-100.
29. D. Turnbull and J. H. Hollomon: Prog. Metal Phys., 1953, vol. 4,
pp. 333-88.
30. Powder Diffraction File, American Society for Testing and Materials,
REFERENCES 1960, File #2-1309.
1. W. Winegard and B. Chalmers: Trans. Quart. ASM, 1954, vol. 46, 31. Metals Handbook, 9th ed., American Society for Metals, 1979,
pp. 1214-24. vol. 2, p. 71.
2. B. Chalmers: J. Australian Inst. Metals, 1963, vol. 8, p. 255. 32. Metals Handbook, 8th ed., American Society for Metals, 1973,
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AIME, 1961, vol. 221, pp. 993-1001. 33. T.F. Bower, H.D. Brody, and M.C. Flemings: TMS-AIME, 1966,
4. K.A. Jackson, J. D. Hunt, D. R. Uhlman, and T. P. Seward 11I: Trans. vol. 236, pp. 624-34.
TMS-AIME, 1966, vol. 236, pp. 149-58. 34. Arthur B. Michael and Michael B. Bever: TMS-AIME, 1954,
5. R.T. Southin: Trans. TMS-AIME, 1967, vol. 239, pp. 220-25. vol. 200, pp. 47-56.
6. M.H. Burden and J.D. Hunt: Metall. Trans. A, 1975, vol. 6A, 35. Merton C. Flemings: Solidification Processing, McGraw-Hill, New
pp. 240-41. York, NY, 1974, p. 342.