Professional Documents
Culture Documents
Workers were studied in great details to eliminate wasteful efforts & achieve
greater efficiency.
At the same time, psychologist, socialist & other social scientists began to
study people & human behaviour in the working environment.
In addition, economists, mathematicians, & computer socialists contributed
newer, more sophisticated analytical approaches.
With the 1970s emerge two distinct changes in our views.
The most obvious of these, reflected in the new name “operation
management”
OPERATION MANAGEMENT:
Production/Operations management is the process, which combines and
transforms various resources used in the production/operations subsystem of
the organization into value added product/services in a controlled manner as
per the organization.
Therefore, it is that part of an organization, which is concerned with the
transformation of a range of inputs into the required having the requisite
quality level.
The set of interrelated management activities, which are involved in
manufacturing certain products, is called as production management.
If the same concept is extended to services management, then the
corresponding set of management activities is called as operations
management.
In normal sense the term operation means the commercial activity which
includes both types of business i.e., manufacturing as well as services.
Operations Management is the conversion of inputs into output, using
physical resources, so as to provide the desired utility/utilities of form, place,
OPERATIONS MANAGEMENT-
CONCEPT & MEANING:
Scientifically, operation management is known as process of changing inputs
too output by adding certain value to finish product.
Alterations: Identify the customer needs and convert than into a specific
product or service based on product requirement do backward working to
identify raw material requirements.
Transportation: Engage internal and external vendors to create supply chain
for raw material and finished goods between vendor→ production facility→
customers.
Storage: refers to the process of keeping entity in a protected environment.
Inspection: refers to the process of verification of entity and thereby taking
decision on purchase, repairs, etc.
OPERATING SYSTEM:
The production system of an organization is that part, which produces
products of an organization.
It is that activity whereby resources, flowing within a defined system, are
combined and transformed in a controlled manner to add value in accordance
with the policies communicated by management.
The production system has the following characteristics:
1. Production is an organized activity, so every production system has an
objective.
2. The system transforms the various inputs to useful outputs.
3. It does not operate in isolation from the other organization system.
4. There exists a feedback about the activities, which is essential to control
and improve system performance.
Operating system converts inputs in order to provide outputs which are
required by a customer.
It converts physical resources into outputs, the function of which is to satisfy
customer wants, i.e., to provide some utility for the customer.
In some of the organization the product is a physical good (hotels) while in
other it is a service (hospitals).
Bus and taxi services, tailors, hospital and builders are the examples of an
operating system.
E.Adam & Ronald j. Ebert defines operating system as, ‘an operating system
if an organisation is the part of an organisation that produces the
organisation’s physical goods & services.’
Ray Wild defines as ‘an operating system is a configuration of resources
combined for the provision of goods or services.
The important activities among these are discussed briefly:
INPUT:
1. Planning:
This involves forecasting identification of alternatives and preparation of
corporate plant.
The common managerial aids used are forecasting models, decision tree,
games theory economic evaluation and use of computers.
Linear prog, Simplex method etc.
2. Materials:
This involves effective material management organization to create conditions
to generate adequate motivation and to design necessary render rating etc,
and developing schemes.
It also involves render rating etc, and development schemes.
It also involves functions such as inventory control purchasing and
storekeeping.
3. Labour/Manpower:
This involves recruitment and training and their retention through adequate
motivation involving proper merit rating realistic wages & effective
administration.
4. Machinery/Equipment:
The main consideration here is the proper selection of machinery in order to
have cost effective capital investment.
Some of the methods employed are cost benefit analysis.
Be analysis economic evaluation and replacement analysis.
5. Capital/Money:
Several managerial tools are available to carry out economic evaluation of an
investment.
Some of those are- DCF, NPV pay back portfolio management, capital
rationing return on investment analysis profitability index risk analysis
leverage analysis, cost benefit analysis and technology.
6. Technology:
This important input involves acquisition adaption and improvement of
technology.
The R&D and engineering division of an organization are also directly
involved in this.
The techniques used are technology forecasting and product life cycle
analysis.
Its importance has given rise to the development of a separate discipline
called management of technology.
7. Time:
CONVERSION OR PROCESS:
1. Product mix:
The primary concern the processor is the product mix.
Decision on product mix is influenced by the market potential infrastructure
availability and competition.
The next step is the optimum capacity utilization of the product mix.
The managerial tools generally used in the field are market research, make or
buy decisions, brain storming and analysis or techniques like LP and
computer application.
2. Plant:
The conversion of resources into product takes place in a plant.
The important factor there are plant location, building and services, plant
layout and plant facilities like CAD/CAM manual, semi-automatic or fully
automatic facilities, plant maintenance, house-keeping and safety.
3. Material Handling Equipment:
Selection layout accounting and replacement are some of the activities which
come under this head.
4. Labour cost:
Here two aspects are important viz., number of workers and cost of labour.
Method study work measurement, incentives and training are some of the
managerial techniques used here.
5. Production cost:
OUTPUT:
Output in the form of production or services is the ultimate objective of an
industrial enterprise.
The survival and success of an enterprise depends upon it.
Some factor which influence output are:
1. Price: This depends upon many aspect including technical efficiency and
economic efficiency of operation.
2. Delivery
3. Quality
4. Profitability
FEEDBACK ANALYSIS:
It is essential to ensure that the actual confront with the planned output more
often than not.
These two differ.
It may be owing to three factors viz., objectives, constraints and criteria of
movement.
Information about the difference between the desired output and the actual
output are feedback to the management for taking corrective measures.
The common techniques applied for this are management information system
special reports milestones, charts and PERT/CPM charts.
Following are the activities which are listed under production and operations
management functions:
1. Location of facilities
2. Plant Layout & material handling
3. Product design
4. Process design
5. Production and planning control
6. Quality control
7. Material management
8. Maintenance management
location
of
facilities
plant
maintenance layout &
management material
handling
quality process
control design
production
& planning
control
1. Location of Facilities:
Location of facilities for operations is a long-term capacity decision which
involves a long term commitment about the geographically static factors that
affect a business organization.
It is an important strategic level decision-making for an organization.
It deals with the questions such as ‘where our main operations should be
based?’
The selection of location is a key-decision as large investment is made in
building plant and machinery.
An improper location of plant may lead to waste of all the investments made
in plant and machinery equipments.
Hence, location of plant should be based on the company’s expansion plan
and policy, diversification plan for the products, changing sources of raw
materials and many other factors.
The purpose of the location study is to find the optimal location that will
results in the greatest advantage to the organization.
3. Product design:
It deals with conversion of ideas into reality.
Every business organisation has to design, develop, & introduce new
products as a survival & growth strategy.
Developing the new products & launching them in the market is the biggest
challenge faced by the organisations.
The entire process of need identification to physical manufacture of product
involves 3 functions: marketing, product, development & manufacturing.
Product development translates the need of customers given by marketing
into technical specification & designing the various features into the product
to these specifications.
Manufacturing has the responsibility of selecting the processes by which the
product can be manufactured.
Product design & development provides link between marketing customer
needs & expectations & the activities required to manufacture the products.
4. Process Design:
Process design is a microscopic decision-making of an overall process route
for converting the raw material into finished goods.
These decisions encompass the selection of a process, choice of design are to
analyse the workflow for converting raw material into finished product and
to select the workstation for each included in the workflow.
6. Quality Control:
Quality Control (QC) may be defined as ‘a system that is used to maintain a
desired level of quality in a product and services’.
7. Material Management:
Material management is that aspect of management function which is
primarily concerned with the acquisition, control and use of materials needed
and flow of goods and services connected with the production process having
some predetermined objectives in view.
The main objectives of materials management are:
1. To minimize material cost.
2. To purchase, receive, transport and store materials efficiently and to
reduce the related cost.
3. To cut down costs through simplification, standardization, value analysis,
import substitution, etc.
4. To trace new sources of supply and to develop cordial relations with them
in order to ensure continuous supply at reasonable rates.
5. To reduce investment tied in the inventories for use in other productive
purposes and to develop high inventory turnover ratios.
8. Maintenance Management:
In modern industry, equipment and machinery are a very important part of
the total productive effort.
Customer Service:
The first objective of operating systems is the customer service to the
satisfaction of customer wants.
Therefore, customer service is a key objective of operation management.
The operating system must provide something to a specification which can
satisfy the customer in terms of cost and timing.
Thus, primary objective can be satisfied by providing the ‘right thing at a
right price at the right time’.
These aspects of customer service- specification, cost and timing- are
described for four functions.
They are the principal source of customer satisfaction and must, therefore, be
the principal dimension of the customer service objective for operations
managers.
A) Transport:
B) Supply:
Supply is network of different entities that collectively integrate in various
activities like procurement, manufacturing, distribution and servicing in
order to deliver the require products and customer to the end customers.
Objectives of Supply: the main objective of supply chain management is too
made available to the right place at right time for customer to pick up.
While other perspective of supply is to reduce costs to present on time
delivery, and thus maximise profits.
1. Right Product:
A standard product is the product according to customer specifications.
Product with slight variations in specification becomes another stock
keeping unit.
For example, a car without accessories is the standard product, a stock
keeping unit dealer to handle.
The same car with different version where some components are different
i.e., power staring, and locking become different store keeping unit for
dealer.
2. Right Place:
In our study of supply the right place means this place where and customer
would exchange money for the product received.
In case when customer buys fast moving consumer goods the right place
would be retailer where the customer visits for purchasing.
Sem has to ensure delivery of final products at proper place.
3. Right time:
C) Services:
The guarantee of supply is an important service consideration.
Generally it can be said that supply is more assured when a company
makes as item that when it buys it.
Assumed supply to the assembly line is often a reason for making rather
than buying.
Such decisions are valid for large industrial concerns where uninterrupted
supply is necessary.
The more consideration is about the effect of the make or buy on the buyers
flexibility while purchasing negotiations with various suppliers are
possible and suppliers can be selected as the occasions demands to get the
right quality, quantity, at the right time and for right place.