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SINAMICS S120

Cabinet Modules
The modular and high-performance cabinet system for demanding applications

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SINAMICS –
the optimum drive for every task
The drive family for leading-edge drive solutions

Low voltage DC voltage Medium voltage

Basic General Basic servo DC Applications with


High Performance
Performance Performance applications applications higher power

G120C / G120 / G120P / G110D / G120D / GH180 / GM150 /


V20 G130 / G150 G180 S110 S120 S150 DCM
G120P Cabinet G110M SM150 / GL150 / SL150

0.12–15 kW 0.37– 400 kW 0.37–7.5 kW 75–2,700 kW 2.2–6,600 kW 0.12–90 kW 0.12– 5,700 kW 75–1,200 kW 6 kW–3 MW 0.15 – 85 MW

Pumps, fans, Pumps, fans, Conveyor Pumps, fans, Sector-specific for Single-axis Packaging, textile Test stands, Rolling mill drives, Pumps, fans, mills,
compressors, compressors; technology, conveyor belts, pumps, fans, positioning and printing cross cutters, wire drawing machines, rolling lines, mine hoist
conveyor belts, conveyor technology, single-axis compressors, compressors, applications in machines, centrifuges extruders and kneaders, drives, excavators, test
mixers, mills, mixers, mills and positioning mixers, mills, extruders, mixers, plant and machine tools, cable railways and ski stands, ships’ drives,
textile machines extruders; single- applications extruders mills, kneaders, machinery plants, process lifts, test stand drives conveyor belts, blast
axis positioning (G120D) centrifuges, construction lines, rolling mills furnace blowers
applications (G120) separators

Engineering Tools:
DT-Configurator – selecting and configuring | SIZER – for simple planning and engineering | STARTER und Startdrive – for fast commissioning, optimizing and diagnostics*)

*) Exception: V20 – does not require an engineering tool; G180 is commissioned using the IMS software (Inverter Management Software)

SINAMICS offers the optimum drive for SINAMICS – to tackle any drive task

every drive task – and integrated and • Wide range of power ratings from
0.12 kW to 85 MW
seamless engineering, parameteriza-
• Available in low-voltage as well as
tion, commissioning and operation. medium-voltage versions

• Standard and unified functionality as


a result of the common hardware and
software platform

• One standard engineering process


using only two tools for all of the
drives: SIZER for engineering and
STARTER for parameterizing and
commissioning

• High degree of flexibility and


combinability

• Available as chassis or cabinet units

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Fast and reliably to the perfect drive
SINAMICS S120 Cabinet Modules – a finely scalable modular system

Individuality through modularity Simple planning, simple service SINAMICS S120 Cabinet Modules
at a glance
SINAMICS S120 Cabinet Modules are SINAMICS S120 Cabinet Modules are a
drive converters that can be engineered completely new development. They are • Modular system of cabinet modules
for the particular drive application using convincing in every phase of the product for every drive task
a modular principle – so that almost any life cycle as a result of their cost-effec- • High degree of flexibility through
drive solution can be optimally imple- tiveness and simplicity – from planning finely scalable power rating and
mented. This modular system is espe- and procurement through installation performance
cially suited for multi-motors with central and commissioning up to day-to-day • Standardized interfaces
line supply infeed and common DC link operation and service. SINAMICS S120 • Ready to power-up cabinet systems
busbars. For instance, these are typically Cabinet Modules offer an outstanding • Extremely reliable
found in paper machines, rolling mills, price-performance ratio and they can be • Energy-efficient
test stands, cranes and lifting equipment. integrated into any automation solution. • Maximum operating safety and
reliability
• Very service-friendly
• Extremely compact and quiet
• Extensive range of options

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The ideal module combination is easily
configured

SIZER tool STARTER tool

Simple configuration using The optimum configuration – quickly Speeds up commissioning:


standardized interfaces and reliably: SIZER engineering tool STARTER tool

The type-tested cabinet modules can Using SINAMICS, a drive system is STARTER is the standard commissioning
be quickly and simply linked together engineered quickly and reliably as never tool for all drives belonging to the
to address almost any plant or system before. This is because the SIZER engi- SINAMICS family. The commissioning
configuration. Standardized interfaces neering tool includes all of the compo- engineer can transparently configure
for the power and control connections nents required to engineer a drive system and optimize even complex systems in
simplify engineering and installation. and permits the user to simply dimension an extremely short time. STARTER is
Prefabricated busbar sets are used to the drive to specifically address the appli- available in three installation versions:
establish the power connections between cation. SIZER is easy to learn and can be As stand-alone version, integrated in
the various modules. Communications intuitively handled thanks to its graphic Drive ES for applications with SIMATIC or
between the power modules and the operator interface and the integrated integrated in SCOUT for applications with
central control unit – from where all of Wizards. SIMOTION.
the axes are controlled – are realized
via DRIVE-CLiQ. DRIVE-CLiQ is a serial This means that users are optimally sup-
interface inside the drive. Also using ported when engineering and selecting
prefabricated cables with different SINAMICS S120 Cabinet Modules.
lengths, it allows the complete drive
group to be quickly and easily con-
figured.

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SINAMICS S120 Cabinet Modules – freely combinable modules
Line Connection Modules to connect to the line supply: These include the line-side components such as contactors,
fuses and circuit breakers as well as line reactors for applications without regenerative feedback into the line supply

Line Modules for the infeed

Basic Line Modules for 2-quadrant operation if regenerative feedback into the line supply is not required

for 4-quadrant operation if it makes sense to regenerate braking energy back into
Smart Line Modules
the line supply

for 4-quadrant operation if, in addition to the regenerative feedback into the line supply, the line
Active Line Modules
harmonics are to be reduced to a minimum and voltage fluctuations are to be compensated

Central Braking Modules to electrically brake the motor

Motor Modules to control the speed of the connected motor

Booksize version for axes with low power ratings

Chassis version for axes with high power ratings

Auxiliary Power Supply Modules for the auxiliary voltage

Prepared and shipped ready to be Installation is as simple as it gets as even


connected up large cable cross sections can be easily
connected. If the comprehensive stan-
SINAMICS S120 Cabinet Modules have all dard version isn't sufficient, then a whole
of the connections and connecting ele- raft of options is available that have
ments required. Standardized interfaces been specifically developed to address
for all of the versions of the drive units the requirements of a multi-motor
help when it comes to connecting up and system. Whether with a unique DC link
analyzing. With a well-conceived configu- coupling or extended safety interfaces,
ration, they are ready to be connected up SINAMICS S120 Cabinet Modules can
when supplied. The individual modules be adapted to each and every require-
can already be combined in the factory to ment. Installation is also simplified as
form prefabricated transport units with a SINAMICS S120 Cabinet Modules are
total length of up to 2400 mm. Prepared supplied in standard cabinets in a
in this way, they can be simply and easily 200 mm grid dimension.
combined in the plant to create a total
system. SINAMICS S120 Cabinet Modules can
be easily integrated into higher-level
automation systems. PROFIBUS and
PROFINET interfaces provided as standard
as well as various other analog and
digital interfaces ensure this high degree
of connectivity.

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Reliable and service-friendly
Operational reliability over the long term

Rugged and straightforward for the and power components can be easily and
SINAMICS S120 Cabinet Modules
highest degree of reliability quickly replaced; this further increases
the plant and system availability. Line supply voltage Vline supply /power ranges
SINAMICS S120 Cabinet Modules are SINAMICS S120 Cabinet Modules have 3-ph. 380 ... 1.6 ... 3,000 kW
extremely reliable as a result of their the highest level of service-friendliness 480 V AC (2 ... 4,000 HP)
rugged, straightforward design. A special and a compact design – especially due
3-ph. 500 ... 75 ... 4,500 kW
mechanical design of the cabinet guaran- to the fact that functions are combined 690 V AC (100 ... 6,000 HP)
tees mechanical endurance and strength. to form function blocks and modules. In
This is supplemented, among other fact, when originally designing the units,
things, by the fact that all of the standard top priority was given to ensuring good the specifications of the zone concept.
busbars as well as the electronic boards accessibility and the ability to quickly This is the reason that they provide the
and modules are protected against envi- replace all of the modules in the drive highest possible degree of operational
ronmental effects. This is achieved by unit. Individual modules such as the fan reliability and safety. EMC measures
consequentially using nickel-plated cop- assembly, closed-loop control electronics, have been consequentially implemented.
per busbars as well as coated boards customer interfaces and power compo- Partitions to guide and route the airflow
and modules. It goes without saying nents can be easily replaced when service and to maintain temperature levels were
that all of the components – from the is required. This in turn secures the high designed with the help of computer-
production of individual parts up to degree of availability. The spare parts aided simulation.
ready-to-connect cabinets – are subject that are available can be easily and indi-
to exhaustive checks during the complete vidually viewed at any time using the Cost-saving through high energy
production process. This guarantees “Spares On Web” Internet tool. efficiency
high functional safety during installation,
commissioning and in operation. Integrated operational safety and Variable-speed operation of the Cabinet
reliability Modules frequently reduces the energy
Service-friendly design demand in the double-digit percentage
All of the SINAMICS S120 Cabinet range. In addition, frequency converter
The easily accessible individual modules Modules were developed according to modules are also available in a version

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that is capable of energy recovery. This compact air-cooled converters in stan- so that room climate control is not
means that the energy that is generated dard cabinets. required. Energy consumption can be sig-
when braking can be used by other elec- nificantly reduced as a result of the low
tric loads. This eliminates the usual waste In order to reduce the noise level, the energy consumption for liquid cooling.
when converting the regenerative power cooling air routing through the unit was
into heat in pulsed resistors. optimized using state-of-the-art thermo Low space requirement – simplified
If the drive system includes motors that simulation techniques. A lower cooling planning and mounting
operate both in the motor and genera- requirement has also been able to be
tor modes, then these can be coupled achieved by consequentially using new, The footprint of SINAMICS S120 C ­ abinet
through a common DC link so that they low-loss components. The tangential fans Modules is up to 50 % smaller than for
can exchange energy between one ano- located in the lower area of the cabinet conventional units. The cabinet widths
ther. This allows additional energy to be are very quiet and blow the cooling air decrease in a 200 mm grid. For degree
saved and harmonics fed back into the upwards through the drive converter. of protection IP54, to further reduce
line supply reduced. As a consequence, all of the power ele- maintenance costs – for example when
In certain cases, the line supply infeed of ments have the same intake tempera- changing filter elements – liquid-cooled
the drive group can even be dimensioned ture. Result: When compared to con- cabinets can be used. In many applica-
smaller than would be required for the ventional cabinet units, the noise level tions, additional costs can be saved by
total power of the individual modules is significantly lower. recovering the heat. Here, for example,
connected to the common DC link. the hot cooling water can be used for
Innovative liquid-cooling concept process heat, heating or hot water.
Quiet and compact as a result of the
optimized technical concept For drives in poorly ventilated spaces and
operating under harsh environmental
Modular mechanical design, conditions, for instance on board ships
IGBT power semiconductors with ex- and industrial systems, the liquid-cooled
tremely low losses and an innovative version of the SINAMICS S120 is the ideal
cooling concept make SINAMICS S120 sector solution. The liquid cooling allows
Cabinet Modules the quietest and most heat to be far more efficiently dissipated,
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Find out more:
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Experience how
Integrated Drive
Systems can boost
the competitiveness
of production plants
and entire companies
in every sector.

The advantages
of Integrated
Drive Systems
at a glance

Subject to change without prior notice


Article No.: E20001-A170-P570-V2-7600
Dispo 21503
WÜ/62997 WS 01151.0
Printed in Germany
© Siemens AG 2014

The information provided in this brochure contains


merely general descriptions or characteristics of
performance which in case of actual use do not
always apply as described or which may change as
a result of further development of the products.
An obligation to provide the respective character-
istics shall only exist if expressly agreed in the
terms of contract.

All product designations may be trademarks


or product names of Siemens AG or supplier com-
panies whose use by third parties for their own
purposes could violate the rights of the owners.

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