ANNEXURE

Technical Specification
for
Design, Fabrication and Installation of Cooling Tower

1. Introduction:
A new Cooling tower is to be Designed, fabricated and installed at site location.

2. Scope of work:
i. Design, Fabrication and supply of 2X225 Ton non standard (customised) Cooling
tower considering the space constraint of existing layout.
ii. Installation of cooling tower and integration with existing header lines.
iii. FAT and SAT .
iv. Technical Documents has to be supplied.

3. Technical Specification:

Design and Fabrication and installation of A Cooling tower:

• Cooling towers of 2X225 TR capacity is to be designed and fabricated using FRP as

material of construction.
• Technical data:
Existing available flow rate 120 m3/hr each cell.
Temperature difference required : 50 C (minimum).
inlet temperature : 370 C
outlet temperature: 320 C
WBT to be taken from standard data for Mumbai location.
• Layout of available existing space is provided on following pages (4). Some space has
to be left for carrying out maintenance activity.

Installation:

• Installation will consist of laying down I section beam (2 Nos of: WB 400 and 3.2 m
length) for each tower on the pedestals for support and fixing it with bolts of suitable
dimensions.
• Additional pedestal for support to I section if required should be constructed.
• On this I section beams cooling towers will rest.
• Installation and integration of piping with existing piping system.

FAT & SAT:

Factory acceptance test:
• Inspection of all fabrication items as per approved drawing

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• Verification of raw material certificate and test certification of bought out
items.

Site acceptance test:

• Installation of cooling tower as per foot print.
• Integration of cooling tower to existing (6 inch) water system

Documents :
• Drawing and quality assurance plan should be supplied by vendor and the same
should be approved through purchaser.
• Operation and maintenance manual should be supplied.
• All stages inspection report and raw material test certificate to be supplied.

4. Completion Period:
Order shall be placed on party for supply of material & execution of job as defined in
scope of work. The entire scope of work as stipulated in the tender document shall be
completed in 8 months.

5 . Terms and conditions:

i. Vendor shall start fabrication only after approval of drawings by purchaser.
ii. Vendor shall follow the safety rules & regulations and should take all safety precaution
of their employee while executing the job on installation site
iii. Vendor shall box, crate, or package as necessary for shipment without charge unless
otherwise specified on the Purchase Order.
iv. The cooling tower shall be subjected to site acceptance test at installation site by
demonstration of TR capacity of cooling achieved .
v. After selection of proposal the proposer is advised to visit the site before starting the
design in order to get the idea of constraints and verify dimensions of layout. Any
plea regarding unavailability of space and error in dimensions of provided space
layout will not be entertained.
vi. Vendor has to sign Industrial Safety Undertaking with BARC before starting work.

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Existing layout

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Technical Datasheet :

Type Induced draft, counter flow

Capacity of cooling tower 2X225 TR
Existing Flow rate available 120 m3/Hr each cell.
Hot working temperature 37 0C
Cold working temperature 320 C
Wet bulb temperature 28.50 C
Fan Diameter 1900 mm
Basin for cooling water Available (2.3 m3 in each basin)
Motor HP 10
material of fan FRP
material of shell FRP