I.

THE GENERAL WORK DESCRIPTION & OBJECTIVE

The Supplier/Service Provider shall supply the required goods and services, materials
(parts, hardware, accessories, etc.), consumables, tools, equipment, labor, supervision,
and expertise for the Repair of the Ex-Unit 1 Stage Turbine Web Casing.

II. CONTRACTOR’S RESPONSIBILITIES

The Contractor’s responsibilities shall include but not be limited to the following:
1. Ensure that their quality control and quality assurance programs are properly
implemented during the Repair of the Ex-Unit 1 Stage Turbine Casing, its essential
components, and other materials needed for the Works prior to delivery at Site.

2. Provide a Gantt Chart for the work;

3. Conform to and pass all the requirements for the Repair of the Ex-Unit 1 Stage
Turbine Casing guide repair process and tests as stated in the Agreement and the
Purchase Order including its attachments.

4. Other Services and requirements are done during the actual work and this must
be coordinated with the Company representative;

5. Contractor must supply EDC Certified Competent Person (CP), Safety Officer (SO)
and First Aider for each shift.

III. DETAILED DESCRIPTION OF SCOPE OF WORK

1. Preworks for TGPP Casing Repair

1.1 Prepare Inspection and Test Plan

1.2 Cleaning and dimensional inspections of the area to be repaired.
1.3 Take run-out, splitline flatness and as-found dimensional measurements.
1.4 Record data and submit report.

2. Repair Scope (Stage 1 & 2 web casing)

2.1 Prepare Inspection and Test Plan

2.2 Generate drawing for the proposed repair and prepare repair
methodology which include weld repair, machining repair for turbine
casing stage 1 and 2 (upper and lower) duly approved by EDC or its
representative
2.3 Installation of brazing and fixtures to be placed properly prior to welding
works to avoid warping of casing.
2.4 Clean and apply belzona on the lower and upper casing prior to
machining. (EDC Scope).
2.5 Set up machine preparation for the undercutting on the axial and non seal
area.
2.6 Clean seal face area both stage 1 & 2.
 2.7 Machine/undercut 3mm thick at the non sealing faces of the stage 1 & 2
webs of the lower and upper casing.
2.8 Fabrication of 3 mm thick sacrificial SS2205 plates to fit the machined
portion of each web sides.ing
2.9 Contractor to supply SS2205 plates.
2.10 Install the fabricated 3mm thick sacrificial plates at each machine sides of
the web.
2.11 Drilling of holes to the sacrificial plates.
2.12 Plug welding the sacrificial plates to the web by TIG welding using
ER2209 filler wire.
2.13 Grinding of high spot of installed sacrificial plates and HP diaphragms and
trial fit.
2.14 Contractor to support EDC for the trial fit of stages 1 & 2 for possible
grinding and machining.
2.15 Supply, drilling and installation of stages 1 & 2 diaphragm dowel.
2.16 Perform final QC inspection and turn over to proponent.
2.17 Housekeeping and demobilization.

3. Scope of Supply

3.1 Shall supply 3 mm plate of Duplex SS2205 material.

3.2 Shall supply ER309L and ER2209 filler wire.

4. Turbine Casing Detailed drawing

Stage 2 dia : 1584 mm Stage 1 dia : 1464 mm

IV. WORK PERFORMANCE

The works should be carried out and executed to the satisfaction of the Company
management who reserves the right to reject or accept the work. Any modification or
alteration from the standards specification other than those suggested by Company
or its representative should be discussed and approved first by Company or its
representative before being implemented.

V. WORK COMPLETION

The Contractor shall provide an estimated duration to complete the works and the
associated Gantt chart together with their Price quotation.

VI. OTHER SPECFIC REQUIREMENTS

The Supplier shall conduct the Services described above in accordance with the
following:

a. Welding shall be only implemented after Company’s review and approval of

Welding Design/Plan, Welding Procedure Specifications, Welding Procedure
Qualification Record (WPQR) and Welder/Operator Qualification
Record/Certificate (WQR/OQR).
b. Welding process shall be Tungsten Inert Gas (TIG) .Procedure shall be
available at Supplier’s facility for Company’s approval.
c. The Supplier shall ensure that the area to be welded is preheated to the proper
temperature as per WPS. No welding shall be performed if the base metal
temperature drops below the preheat temperature or exceeds the maximum
interpass temperature.
d. Clean the area to be welded to remove all dirt, oil, rust, or other foreign material
that would impair the quality of the weld.
e. Set up the welding machine to ensure the voltage, amperage, travel speed, and
the wire diameters are per the WPS.
f. Proceed to weld the area per the approved WPS. Ensure that the welds are
kept clean and that the interpass temperature is maintained and monitored
during welding.
g. Prior to repair of relevant defects located, Company shall be notified for a
review and approval of any additional weld repair necessary along with the
revised weld repair procedures.
h. Repeat the above requirements for any weld repairs.
VII. ACCEPTANCE OF WORK

Acceptance will only be made if the work is found completed. The work is considered
complete if the following are met:

a. Generalized acceptance criteria used for liquid penetrant inspections shall be

used in accordance with API 687 Table 1.8-1, or ASME Section VIII, Division I,
Appendix 8 for Penetrant Test.
b. Materials selection shall be equal to or better than the original for the intended
purpose. Compatibility of materials and process shall be verified and in
accordance to NACE MR0175 for materials operating in H2S containing
environment and approved by EDC or its representative.
c. Final dimensions after repair and/or final machining shall be in accordance to
specification.
d. All tests and works shall conform to API 687 standard or ASME V & IX.
e. The Turbine Casing shall be free from crack and defects per NDT.
f. The repaired turbine outer casing assembly will fit the stages 1 & 2 diaphragm
according to allowable clearances and fits.
g. NDT inspection shall be done using magnetic particle and liquid dye penetrant.
h. Maximum allowable residual magnetism is ±2.0 gauss, as measured with a
digital gauss meter and hall-type probe.

VIII. REPORTS & DOCUMENTATIONS

In addition to the required Documentation in Section 6 (Reports and Documentation) of

the Contract, Supplier shall submit the following prior to issuance of Mechanical
Completion Certificate:

1. Final report which include summary and details of all the repairs; repair and
welding works, NDT and quality/ dimensional records material certificate.
2. The final report shall be in at least in in e-copy, 3 reproducible copies in discs and
3 sets hard bounded copies. Submission of final report is one of the requirements
for issuance of Mechanical Completion Certificate.