Operation Doosan Loader

DL series

Jan., 24th,2007
Overseas P/S Team
Docu. No : DLT OP 06 05 - Rev01
Operation

Operation machine
1) Cabin layout
2) Monitor.
3) Switch.

1
Operation

1) Cabin layout (1)

1. Monitor panel.
2. Switch panel.
3. Cup holder.
4. Fuse box.
5. Electric box.
6. Stereo.
7. Speaker.
8. Air conditioner panel.
9. Room lamp.
10. Wind shield washer liquid tank.
11. Glove compartment.
12. Joystick lever.
13. Traveling shift lever.
14. Combination switch.
15. Steering wheel.
16. Tilting lever.
17. Accelerator pedal.
18. Brake pedal.

2
Operation
1) Cabin layout (2)
1. Key switch.
3. Hazard switch.
5. Front working lamp switch.
7. Rear wind shield wiper switch.
9. Parking brake switch.
11. Mirror heater switch.
13. Engine diagnosis switch.
15. Emergency steering switch.
17. Floating kick out switch.
19. Seat warmer.
21. Cigar light
23. F & R select switch.
25. F & R switch lever.
27. Horn switch.
* : Option
Gauge panel
2. Auto travel switch.
4. Head light switch. Hour meter
6. Rear working lamp switch.
8. Pilot cut off switch.
10. Transmission cut off switch.
12. Reverse fan switch.
14. Engine idling switch.
16. Rotating beacon switch.
18. LIS switch.
20. Fuel heater.
22. 12V power socket.
24. F & R switch.
26. Combination switch.
28. Kick down shift switch.
Fuse box
3
Operation

2) Monitor - panel (1)

1. Speed meter.
2. Engine RPM.
3. Hour meter.
4. Fuel level gauge.
5. Coolant Temp.
6. Transmission Temp.
7. Display panel.
8. Turn signal. (Left)
9. High beam light.
10. Working light.
11. Preheating .
12. Mirror heating.
13. Reverse fan . 14. Check engine.
15. F/R select. 16. Electric steering.
17. Turn signal. (Right) 18. Charging.
19. Parking brake. 20. Brake low pressure.
21. Air cleaner clogging. 22. Engine warning.
23. Engine stop. 24. Emergency steering.

4
Operation

2) Monitor - panel (2)

When key switch “On”, all indicator lights turn on for 2 sec with buzzer for checking monitor indicator lights.
(Except turn signal, high beam light, electrical steering, EMG steering and working light)

5
Operation

2) Monitor - gauge (1)

1. Machine traveling speed & Engine RPM.

Display machine traveling speed and engine RPM.

2. Hour meter.

Display working hour with key “on” position.

Blink “ “ every 4 sec.

6
Operation

2) Monitor - gauge (2)

1. Fuel level gauge

Display fuel level.

Green area : Normal level condition.

Red area : Need fuel. (DL400 : Remaining fuel is around 90L)

2. Engine coolant temperature gauge.

Display engine coolant temperature.

Blue area : Low coolant temperature condition.

Green area : Normal coolant temperature condition.
Red area : Overheat condition (No buzzer & engine power is
drop)
When red area (over 105℃), don’t machine working with engine
idling and wait for dropping coolant temp.

7
Operation

2) Monitor - gauge (3)

1. Transmission oil temperature gauge

Display transmission oil temperature level.

Green area : Normal oil temperature condition.

Red area : Overheat oil condition
(No Buzzer & Traveling will be limp home and display error code)
When red area (over 110℃), Do not machine working with
engine idling and wait for dropping oil temp.

2. Transmission condition display panel.

Display traveling status and transmission error code.

1st 2nd 3rd 4th 4th Direction & Shifting position,

Manual traveling Auto Transmission error code with
Stop : Transmission has serious
problem 8
Operation

2) Monitor - gauge (4)

1. Turn signal / Hazard light.

Display turn or hazard light working condition.

2. Transmission condition display panel.

Display high beam light or working light working condition.

9
Operation

2) Monitor - gauge (5)

1. Preheating light.

Display preheat working condition.

- When heater is working (key on position) , light turns on.

* Do not start engine, when light tours on position.

* Heating time depends on coolant temperature.

2. Mirror heating light.

Display mirror heating condition.

- Max. heating time is 20 minutes.

10
Operation

2) Monitor - gauge (6)

1. Reverse fan.
Display fan reversing condition.
(max. reversing time is for 5 minutes)
- Revering cooling fan.
Step 1 Stop engine.
Step 2 Key on.
Step 3 Press down reverse fan switch.
Step 4 Engine start.

2. Check engine light. (Cummins engine only)

Engine needs maintenance or service required.

(Inform to operator change filter or oil)

11
Operation

2) Monitor - gauge (7)

1. F/R Selector light. (Option)

Turns it on when operator press F/R select switch.
- This function is for forwarding and reversing machine by F/R
switch without any F/R lever movement.

2. Electrical steering. (Option)

Turns it on when operator want electrical steering

12
Operation

2) Monitor - gauge (8)

1. Battery charging light.

Turns it on when charging system has problem.

2. Parking brake.

Display machine parking condition.

If operator selects forward or reverse machine traveling under
parking engage, the buzzer is ringing.

13
Operation

2) Monitor - gauge (9)

1. Brake system pressure.

Turn it on when brake system pressure is drop to low pressure.
- When light on, stop engine and check brake system.
- Do not traveling, until turn it off after start engine

2. Air cleaner.

Turn it on, the air cleaner is clogged.

14
Operation

2) Monitor - gauge (10)

1. Engine warning. (Yellow).

Turn it on, when slight engine trouble has occurred (Cummins).

Turn it on, when serious engine trouble has occurred (Doosan).

Blinking for error code

2. Engine stop. (Red) – Cummins only

Turn it on, when serious engine trouble has occurred.

Blinking for error code

15
Operation

2) Monitor - gauge (11)

1. Emergency steering.

Turn it on, if emergency steering motor is working.

16
Operation

3) Switch - layout
Monitor panel

1. Key switch.
2. Auto travel switch.
3. Hazard switch.
4. Head light switch.
5. Front working lamp switch.
6. Rear working lamp switch.
7. Rear wind shield wiper switch.
8. Pilot cut off switch.
9. Parking brake switch. 10. Transmission cut off switch.
11. Mirror heater switch. 12. Reverse fan switch.
13. Engine diagnosis switch. 14. Engine idling switch.
15. Emergency steering switch. 16. Rotating beacon switch.
17. Floating kick out switch. 18. LIS switch.
19. Seat warmer. 20. Fuel heater.
21. Cigar light. 22. 12V power socket.
23. F & R select switch. 24. F & R switch.
25. F & R lever. 26. Combination switch.
27. Horn switch. 28. Down shift switch. * Option

17
Operation

3) Switch (1)

1. Key switch.
O : Stop engine.
I : Key on
(Connect battery power to Ele. Components / preheating
: Starting engine
( Do not start engine during preheat light is on )

2. Auto. shifting select switch.

* Machine traveling will start under 2nd gear
position, when auto mode
MAN : Manual gear shifting by operator.
1-4 : Auto. Gear shifting
(Machine will start at 1st gear under traveling load or press
down shift switch)
2-4 : Auto. Gear shifting
(Machine starts at 2nd gear but if operator presses
the down shift switch machine will start at 1st gear)
Forward (1st) ↔ 2nd ↔ 3rd ↔ 4th
Reverse (1st) ↔ 2nd↔ 3rd
18
Operation

3) Switch (2)

1. Hazard switch.
Hazard light turns on

2. Head light switch.

O : Off
I : Clearance lights and Illumination of gauge panel.
II : Clearance lights, Illumination of gauge panel and front
head lights.

If operator key off under “I” or “II” positoion, the buzzer is

ringing

19
Operation

3) Switch (3)

1. Front working light switch.

Front working light on the top of cabin turns on.

2. Rear working light switch.

O : Off
I : Turn on rear working lights on radiator cover.
II : Turn on rear working light on the top of cabin and radiator
cover.

20
Operation

3) Switch (4)

1. Rear window shield wiper switch.

O : Off
I : Inject washer liquid.
II : Working for rear window shield wiper.

2. Pilot cut-off switch.

O : Off
I : Cut off pilot system.

21
Operation

3) Switch (5)

1. Parking brake switch.

O : Release parking brake.

I : Apply parking brake.

2. Transmission cut-off switch.

O : Off
(Engine power is always connected to transmission
while braking)

I : Working for transmission cut-off.

(Engine power is not connected to transmission while
braking)
• Transmission cut-off function is allowed under forward &
reverse 1st /2nd gear shift only. Not working on 3rd & 4th gear.
22
Operation

3) Switch (6)

1. Mirror heating switch.

O : Off.
I : Heat rear view mirror.
(Max. heating time is 20 minutes)

2. Reverse fan switch.

O : Off (Blow air out direction)
I : Reversing cooling fan (Blow air in direction)
Max. fan reversing time is for 5 min.

- Revering cooling fan.

Step 1 Stop engine.
Step 2 Key on.
Step 3 Press down reverse fan switch.
Step 4 Engine start.
.
23
Operation

3) Switch (7)

1. Engine diagnosis switch.

O : Off.
I : Engine trouble diagnosis
(Engine trouble code is displayed by engine warning or engine
stop light)

If engine warning light or engine stop light turns on or blinking, trouble code has been occurred.

• Diagnosis engine trouble code.

Step 1 Stop engine.

Step 2 Key on.
Step 3 Press diagnosis switch.
Error code is displayed through warning light or engine stop light.
• Example : (Cummins - Code 423)
_ ________________________________________
Engine warning Engine stop – error code
(Yellow sign) (Red sign)
24
Operation

3) Switch (8)

1. Engine idling switch. (Cummins engine only)

O : Off.
I : Increase engine idling RPM.
II : Decrease engine idling RPM.
Idling RPM adjust range is 700 ~ 1,100 and RPM adjustment
step is 25 RPM.

2. Emergency steering check switch. (Option)

O : Off (Blow air out direction)

I : Checking for emergency steering system.

25
Operation

3) Switch (9)

1. Rotating beacon switch. (Option)

O : Off.
I : Working position.

2. Float kick out switch. (Option)

O : Off
I : Working position.

If loader arm is approached near ground (bucket digging

position), joystick detent function for arm down is released
* Detent function. automatically
When operator working for loader arm up or
down, joystick lever is locked up for operating
convenience.
26
Operation

3) Switch (10)

1. LIS (Load Isolation System) switch. (Option)

O : Off.
I : Working LIS anytime.
II : Working LIS below condition only.
Forward traveling (On : Over 6 Km/h, Off : Below 4Km/h)
Reverse traveling (On : Over 4 Km/h, Off : Below 2Km/h)

2. Seat warmer switch. (Option)

O : Off
I : Seat warmer working.

27
Operation

3) Switch (11)

1. Fuel heat switch. (Option)

O : Off.
I : Heating fuel.
If fuel temperature is over then 5 ℃, the heater is not working.

2. Cigar lighter.
24V volts cigar lighter.
(Do not use it for 12V electric device )

28
Operation

3) Switch (12)

1. Power socket.

Charging for mobile phone battrey.(12V)

2. F&R selector switch.

The switch makes machine traveling be ready for forward or
F & R switch reverse traveling by F&R switch.

In order to travel with F&R switch, operator must press F&R

select switch to ready for traveling by F&R switch.
Machine forward & reverse traveling is selected by F&R switch.

29
Operation

3) Switch (13)

1. F&R switch.

O : Neutral.
I : Forward.
II : Reverse.

For forward & reverse traveling, the F&R selector switch must
be pressed.

2. F&R selector lever.

Forward
Lever locker

Kick down S/W

Shifting gear
Reverse
30
Operation

3) Switch (14)

1. Combination switch.

Window washer S/W J : Intermittency (Every 5 sec working)

O : Neutral.
I : Low speed working.
II : High speed working.

Wind shield wiper S/W

High+ Low beam

Left turn

Right turn

High beam
31
Operation

3) Switch (15)

1. Horn switch.

2. Kick down (Down shift) switch.

Gear shift down / up, depends on working mode( Manual / Auto traveling)

32
Operation

3) Switch (16)

1. Walvoil joystick lever.

Operator can change machine traveling
direction (forward / reverse) by this
lever ( not changing traveling speed)

A : Neutral.
B : Forward.
C : Reverse.
D : Horn.
E : Kick down (Down shift)

33
Operation

3) Switch (17)

1. Air-conditioner control panel.

LED 1 : A.C. compressor switch.
2 : Blower off switch.
3 : Blower speed switch.
4 : Temperature in cabin switch.
5 : Air flow direction switch.
6 : Flash - recirculation switch.

• Air flow direction.

34