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SU MPC SERIES
SERVICE MANUAL
PREFACE
Purpose of this manual is to supply instructions to test features and adjust the unit for a properly trained
technical staff, allowing to solve most common failures.
EQUIPMENT NEEDED
DESCRIPTION FEATURES EXAMPLE
Dual trace oscilloscope BandWidth: > 40 MHz Tektronix mod. TDS210
True RMS digital
Precision Class: 2% Tektronix mod. DMM912
multimeter
Current probe BandWidth: 200 Hz÷50 MHz Tektronix mod. P6021
H.F. power and leakage
current tester for Precision Class: 5% Fluke 454A
electrosurgery
Supplementary display (*) -
(*) Supplementary display is needed to test SU 100 MPC and SU 50 MPC, since they can’t show setting
output power.
INTRODUCTION
ALSATOM SU MPC series electrosurgical units are made up of the following sections:
• Microcontroller section;
• HF output power section;
• Power display section (only for SU 140, 140/D, SU 140/BD);
• Handle control section (only for SU 140 e 140/D).
Microcontroller section performs main system functions: according to signals coming from HF output power
section, setting commands and monitoring circuits, it enables HF output power delivery, blocking it as soon
as control parameters are out of normal safety conditions. Driving signals for HF output power section are
delivered in this section as well.
HF output power section is composed by a mosfet push-pull configuration: throughout the HF output
transformer, it supplies HF power available in output connections. Some relays drive the waveform either to
monopolar or bipolar output, blocking HF power in not used output receptacle.
Since HF output power is higher than 50 Watts in all models, neutral plate alarm is supplied: this blocks HF
power delivery as soon as a neutral electrode failure occurs. Failed condition is displayed with a red light and
error code PPP (in 140/D and 140 only) on front panel together with an acoustic signal
SU 140/D and SU 140 models are provided with two 3-digit seven-segment displays to allow user to set HF
power in both cut and coagulation modes. Furthermore user can uses pencils with pushbuttons to activate
these models, due to a circuit to allow activation for these accessories.
Switching the unit ON, SU MPC performs a selftest phase to check if all parameters are in safety range.
During the selftest, displays show 8.8.8. 8.8.8., cut and coagulation activation lights is on. Next, CUT display
shows “L“ with software release for few seconds. At the same time COAGULATION display shows a digit
from 1 to 5: this means what model is (refers to the following table).
Schematics to perform maintenance on ALSATOM SU MPC are the same for the following models: SU
140/D MPC, SU 140 MPC, SU 100 MPC, SU 50 MPC. In the last two models some components are not
used. Refers to bills of materials of every model on the last page of this manual.
SU 140/BD MPC only has different schematics and bills of materials.
PRELIMINARY
PAY ATTENTION!! BEFORE TO CONNECT THE UNIT TO MAINS, CHECK MAINS VALUE ON REAR
SIDE ELECTRICAL DATA LABEL.
Remove F3 fuse – connected to power supply for HF output – placed on main board (alsa code 801336).
SETTING PROCEDURE
J11 connected to GND is needed to switch ON the unit in setting mode. To do this, a 100 ohms/ ¼ watts
resistors must be used. This avoids alarms due to setting not yet carried out or in case of troubleshooting.
After the unit is switched on, connection from J11 and GND can be removed, until the next switching on.
With the unit in setting mode, display shows different parameters according to what mode is selected to let to
monitoring the whole unit. Refers to the following table for shown parameters according to the mode selector.
PAY ATTENTION!!! CARE SHOULD BE TAKEN TO SET THAT VOLTAGE! IF VOLTAGE REFERENCE
IS HIGHER THAN 5.1 V, MICROCONTROLLER COULD BE DAMAGED. IF SETTING IS REQUIRED,
REMOVE J8 JUMPER, SET REFERENCE VOLTAGE WITHOUT EXCEED THE ABOVE MENTIONED
LIMIT. AFTER PLACE J8 JUMPER IN ITS ORIGINAL POSITION.
Check the neutral plate alarm circuit using various resistors: with values higher than 100-200 ohms alarm
occurs. With values lower than 100 ohms the circuit doesn’t give alarm and the unit can be used.
To check correct pencil activation mode using a standard pencil. If no activation occurs, turn R75 pot slightly
counter clockwise. Moreover, pushing both pencil buttons at the same time unit must give alarm.
SU140/D SU 140
SU 50 SU 140/BD
NOMINAL SU 100 HF HF OUTPUT
MODE LOAD HF OUTPUT
OUTPUT POWER (W)
(ohms) POWER (W)
POWER
(W)
CUT 500 140 80 100
BLEND 500 120 80 100
COAG 500 120 80
MICRO COAG 200 60 60
BIP 100 100 60 100
NOTE: in SU 140/BD MPC all bipolar modes only
Moreover, check HF output waveforms of every mode fit with the following pictures.
hor: 1 us hor: 1 us
vert: 500 mA vert: 500 mA
"Cut" con impostazione "140" su 500 ohm "Cut" con impostazione "80" su 500 ohm
hor: 20 us hor: 20 us
vert: 500 mA vert: 500 mA
"Blend" con impostazione "120" su 500 ohm "Blend" con impostazione "80" su 500 ohm
hor: 20 us hor: 20 us
vert: 500 mA vert: 500 mA
"Coag" con impostazione "120" su 500 ohm "Coag" con impostazione "80" su 500 ohm
hor: 20 us hor: 20 us
vert: 500 mA vert: 500 mA
"Coag Micro" con impostazione "60" su 200 ohm "Coag Micro" con impostazione "60" su 200 ohm
hor: 1 us hor: 1 us
vert: 500 mA vert: 500 mA
"Bipolar" con impostazione "100" su 100 ohm "Bipolar" con impostazione "60" su 100 ohm
N° repeated
acoustic DETECTED ERROR FAILURE PLACED IN
alarms
1 Error microcontroller internal RAM Microcontroller board
2 Fail CRC check Microcontroller board
3 Error in system variables Microcontroller board
4 Error in microcontroller low voltage power supply Microcontroller board
5 Activation failure in pedal or manual mode when
Main board
the unit is switched on
6 Error in HF output power Microcontroller board / Main board
7 Wrong operation made by the user (eg. selection
change during activation or wrong mode selector -
position)
8 Failure in one or both potentiometers Main board
9 Activation time higher than 20 secs -
10 Error in HF modulation signal Microcontroller board
11 Error in HF output current monitoring circuit Main board
12 Error in HF section power supply monitoring
Main board
circuit
13 Error in watchdog timer Microcontroller board
- Neutral plate Main board
- Wrong activation by the user (press cut pedal
-
with selector mode in bipolar)
- Wrong activation by the user (press cut and
-
coagulation pedals at the same time)
NOTE: last three errors have no alarm code because are recoverable failures.
Neutral plate a red light on panel advises about it; in models with displays, unit
shows PPP on CUT display.
“Cross” activation if a conflict exists from user activation and selector mode position.
The unit advises with blinking yellow and blue lights for CUT and
COAGULATION and a intermittent acoustic signal as well. In
models with displays unit shows EEE on CUT display. To solve this
problem, simply stop the activation.
Simultaneous activation as above, when two pedals or two pencil pushbuttons or a
pushbuttons and a pedal are activated at the same time.
AUTOTEST
LOAD
VOLTAGE +5V
REGULATOR
INPUT RECTIFIER
AND FILTER
V_PWR
RF POWER RF POWER
FUNCTION
PWM REGULATOR STAGE TRANSFORMER
SWITCH
I_OUT FEED Z OUT
TRANSFORMER SELECT R.F. I OUT
TRANSFORMER BIPOLAR
COMP
MAINS
SWITCH
DRIVER
PWM
HANDSWITCHES
MONOPOLAR
ILIMIT
I_LEAK
MOD_MEAN HANDLE
CIRCUIT
+5V
N/P
CIRCUIT
Z_SLCT
\RES
WDT
MAINS
a-1
DISPLAY
CKWDT
AN5
EN_RF
EN_MON
KZ938
EN_BIP
MODLT
VALPWR
8-bit
DAC SO1
CUTH_COMD
VREF
COGH_COMD
CGP1_AN LED_CUT
COAG / BIPOLAR
CGP2_AN AN2 LED_COG
R.F. CONTROL
EXTERNAL
PROGRAMMING
TTL-RX
TTL-TX
INT7
RES
INT6
VTEST
INT5
FVPP
INT4
CUTP_COMD
SETUP
COGP_COMD
COAG_ON CUT_ON N/P_ON
FOOT SWITCHES
FUNCTION SELECTOR
CUT / BLND COAG / BIP
AUTOTEST
LOAD
VOLTAGE +5V
REGULATOR
INPUT RECTIFIER
AND FILTER
V_PWR
RF POWER RF POWER
FUNCTION
PWM REGULATOR STAGE TRANSFORMER
SWITCH
I_OUT FEED Z OUT
TRANSFORMER SELECT R.F. I OUT
TRANSFORMER BIPOLAR
COMP
MAINS
SWITCH
NEUTRAL PLATE
PWM
HANDSWITCH
MONOPOLAR
ILIMIT
I_LEAK
MOD_MEAN HANDLE
CIRCUIT
+5V
N/P
CIRCUIT
Z_SLCT
\RES
WDT
MAINS
a-2
DISPLAY
CKWDT
AN5
EN_RF
EN_MON
KZ938
EN_BIP
MODLT
VALPWR
8-bit
DAC SO1
I_LEAK
CUTH_COMD
VREF
COGH_COMD
CGP1_AN LED_CUT
COAG / BIPOLAR
CGP2_AN AN2 LED_COG
R.F. CONTROL
EXTERNAL
PROGRAMMING
TTL-RX
TTL-TX
INT7
RES
INT6
VTEST
INT5
FVPP
INT4
CUTP_COMD
SETUP
COGP_COMD
COAG_ON CUT_ON N/P_ON
FOOT SWITCH
FUNCTION SELECTOR
COAG / BIP
AUTOTEST
LOAD
VOLTAGE +5V
REGULATOR
INPUT RECTIFIER
AND FILTER
V_PWR
RF POWER RF POWER
FUNCTION
PWM REGULATOR STAGE TRANSFORMER
SWITCH
I_OUT FEED Z OUT
TRANSFORMER SELECT R.F. I OUT
TRANSFORMER BIPOLAR
COMP
MAINS
SWITCH
DRIVER
PWM
MONOPOLAR
ILIMIT
I_LEAK
MOD_MEAN
+5V
N/P
CIRCUIT
Z_SLCT
\RES
WDT
a-3
MAINS
CKWDT
AN5
EN_RF
TO EXTERNAL DISPLAY EN_MON
KZ938
EN_BIP
(for service only) MODLT
VALPWR
8-bit
VREF
CGP1_AN LED_CUT
COAG / BIPOLAR
CGP2_AN AN2 LED_COG
R.F. CONTROL
EXTERNAL
PROGRAMMING
TTL-RX
TTL-TX
INT7
RES
INT6
VTEST
INT5
FVPP
INT4
CUTP_COMD
SETUP
COGP_COMD
COAG_ON CUT_ON N/P_ON
FOOT SWITCH
FUNCTION SELECTOR
COAG / BIP
AUTOTEST
LOAD
VOLTAGE +5V
REGULATOR
INPUT RECTIFIER
AND FILTER
V_PWR
RF POWER RF POWER
FUNCTION
PWM REGULATOR STAGE TRANSFORMER
SWITCH
I_OUT FEED Z OUT
TRANSFORMER SELECT R.F. I OUT
TRANSFORMER
COMP
MAINS
SWITCH
BIPOLAR
PWM
ILIMIT
I_LEAK
MOD_MEAN
+5V
Z_SLCT
\RES
WDT
MAINS
a-4
DISPLAY
CKWDT
AN5
EN_RF
EN_MON
KZ938
EN_BIP
MODLT
VALPWR
8-bit
DAC SO1
CTP1_AN
CUT / BLEND CTP2_AN AN7 AUDIO AUDIO
FILTER AMPLIFIER
R.F. CONTROL
VREF
AUDIO
uC A AUDIO
AN_G12
VREF
CGP1_AN LED_CUT
COAG / BIPOLAR
CGP2_AN AN2 LED_COG
R.F. CONTROL
EXTERNAL
PROGRAMMING
TTL-RX
TTL-TX
INT7
RES
INT6
VTEST
INT5
FVPP
INT4
CUTP_COMD
SETUP
COGP_COMD
COAG_ON CUT_ON
FOOT SWITCHES
FUNCTION SELECTOR
CUT / BLND COAG / BIP
GND
C3
J2 D2
F3 J6
low voltage
F2 J5 R12 R13
GND VAL_PWR 81V
AL2
J3
* C11
C5 U2 R11 C7 R14 D3 C8 C9 C10 R18 + - high voltage
- + +15V RS3
RS2 VI VO +5V
C4 C6
GND
R17 J7
C12
J4
D4 C24
R15 Q3
Z_SLCT 1 8 RL1 RL3 ACTIVE J12
6 5 C18
R16 R32
2 7 CUT J13
3 4
T2 C25 COAG J14
D7 1 9 3 4 C19
D6 R20 T1 7 2 T3
AL3 *
4 1 6 5 2 1 4 BIP1
3
6
J8 C13 6 11 7 C21 R43 R44 T4
1 3 4 C26
CTP1_AN
2 5 CTP2_AN 2 C15 2 C22 16
R19
R2A 3 3 4 D18 D19 BIP1 J16
R2B 4 R23 1 8 2 R39 R45
D9 Q5
1
4
RL2 R33 BIP2 J17
AL4 *
EN_MON 1 8 C23 D22
R3 R5 J9 D24 D25
D15 R29 R34 R37
Q2 D10 D20 D21
+15V +15V C49
OUT_B
D11 D12 Q4 R30 D17 Q7
R24 Z_SLCT Q6 D23
VREF D8 NEU_P
R22 R28 R35 R36 R40 R46
C14 EN_BIP R47
R6 R9
D13
R48
C27
D14
6
3
a-5
I_LEAK R41 OSC_NP
C16 R26
CGP1_AN
5 2 CGP2_AN
R7B R27
I_LIMIT
R7A
4
1
C17 D26
C30 R42
R8 R10
I_PEAK
D27 D28
L2
VDD
C41 +15V
VSS R64 R65
R63 R66
TP3
U4A U4B C43 D31 D32
R68 T5
30/40
1 2 3 4 OSC_MAN
D30
100 kHz R62 Q8 D33 D34
R61
R73 VDD
R72
R74
R75 Trigger threshold
adjust ACTIVE
ACTIVE
+5V +5V R76
GND
GND
a-6
+15V
R78 R79 R80
+15V +15V
CUTH_COM R81
CUTH_COM
COGH_COM C46 D37 D38
COGH_COM R83 T6
R77 30/40
OSC_MAN
R88
R87
+15V +15V
+5VF +5VF
GND
GND GND
VREF VREF
OUT_DAC OUT_DAC
EN_RF EN_RF
+5VF N_PLT
R.F.DRIVER SECTION
GND
a-8
LED_CUT LED_CUT
LED_COG LED_COG
DOUT DOUT
CS_DSPL CS_DSPL
SCLK SCLK
GND
J3A
C5 3
1
2
J2 C6 1
1 13
R3 VPP 2 FVPP
C1 C28
C4
11
33
U6 R22
RES R4 10
COGP_COMD
CUTP_COMD
COGH_COMD
CUTH_COMD
RESET
CGP1_AN 2 U3A 3 AN7 25
VCC
INT0/P5.0
FVPP
U2F C9 8 26
R6 OSC1 INT1/P5.1
1
+5VF C7 27
INT2/P5.2
AN_G12 13 12 AN_G1 28
+15V +15V VDD XT2 R5 INT3/P5.3
29
C2 INT4/P5.4
CGP2_AN 7 6 30
8
GND 32
GND INT7/P5.7
AN_G12 C8 6
C3 X1
5 17 CKWDT NU_PIN 2 1
X2 P6.0 +5VF
+5VF 18 AN_G12 3
P6.1
MOD_MEAN 2 19 4
MOD_MEAN PB0/AN0 P6.2
CTP1_AN 10 U3C 11 AN2 AN1 1 20 AUX_3 5
PB1/AN1 P6.3
AN2 64 21 AUX_4 6
R7 PB2/AN2 P6.4 R23
9
J4 R8 AN3 63 22 AUX_5 7
PB3/AN3 P6.5
1 TTL-RX AN_G1 AN4 62 23 CS_DSPL 8
PB4/AN4 P6.6
2 AN5 61 24 CS_DA 9
PB5/AN5 P6.7
3 TTL-TX AN6 60 10
PB6/AN6 R24
4 RES CTP2_AN 15 U3B 14 AN7 59 34 EN_MON
PB7/AN7 P7.3
5 VTEST R9 35
PROGM
TMRIV/P7.4 R25
6 FVPP KZ938 53 36
16
KZ938 P1.0/TMOW TMCIV/P7.5 SET UP
MODLT 54 37 AUDIO
MODLT P1.4/PWM TMOV/P7.6 CS_DSPL J11
AN_G12 +5VF VDD N_PLT 55 38 EN_BIP
N_PLT P1.5/IRQ1 P7.7 +5VF
AUX_8 56
a-9
P1.6/IRQ2 R26
NU_PIN 57 39
C11 P1.7/IRQ3/TRGV FTCI/P8.0
16 40 AUX_3
IRQ0 FTOA/P8.1 AUX_3
41 NU_PIN
SCLK FTOB/P8.2
C13 47 42
U4 C12 P2.0/SCK3 FTIA/P8.3
TTL-RX 48 43 TTL-TX 2 1
P2.1/RXD FTIB/P8.4 +5VF
R10 OUT_DAC 2 7 TTL-TX 49 44 TTL-RX 3
OUT_DAC OUT REF P2.2/TXD FTIC/P8.5
AN1 CS_DA 3 6 45 N_PLT 4
CS LDAC +5VF FTID/P8.6
TO POWER RF SECTION 4 5 SCLK 52 46 AUX_9 5
DOUT DIN SCLK P3.0/SCK1 P8.7
C15 C18
CTP2_AN 7 6 RF_VOUT
LED_CUT
1
4
7
R13
EN_BIP 19 18 CUTH_COMD AN3 2
8
EN_MON 21 20 I_LIMIT
I_LIMIT R19
23 22
+5VF
1
J6 ALSATOM SU MPC
2 NEU_P J9-J10: cortocircuitare
C17 NEU_P R17 R18 R21
1 dopo la taratura di Vref uC Section (sheet 2 of 4)
N_PLT
N_PLT
J9-J10: to close after code:801337-46 Rel.:3.0 21/05/2002
Vref Setting up
+15V Drawn by: Approval:
MODLT
U2B MODLT
4
R28
4 3 6 12 EN_RF
U8B U8D EN_RF
5 2 1 11
C29 13 KZ938
KZ938
U2A C41 +5VF
10
9
TPC
+15V
14
R29
U8C 1
R48 R49
MOD_MEAN 3
C30 R30 MOD_MEAN SCLK U8A SCLK
2
C31
C40
8
7
15
13
U9
+15V
VC
6
CT R50
+VIN
11 OUT_A
a-10
C35 10 C43
GND
SS
I_LIMIT
I_LIMIT
8
C36 D15
R37 R64
R38 I_PEAK
I_PEAK
R42
Q1 D4
R41
SEG A
SEG B
SEG C
SEG D
SEG E
SEG F
SEG G
DP
SEG A
SEG B
SEG C
SEG D
SEG E
SEG F
SEG G
DP
SEG A
SEG B
SEG C
SEG D
SEG E
SEG F
SEG G
DP
SEG A
SEG B
SEG C
SEG D
SEG E
SEG F
SEG G
DP
SEG A
SEG B
SEG C
SEG D
SEG E
SEG F
SEG G
DP
SEG A
SEG B
SEG C
SEG D
SEG E
SEG F
SEG G
DP
10
9
7
5
4
2
1
6
10
9
7
5
4
2
1
6
10
9
7
5
4
2
1
6
10
9
7
5
4
2
1
6
10
9
7
5
4
2
1
6
10
9
7
5
4
2
1
6
a dp a dp a dp a dp a dp a dp
3
8
3
8
3
8
3
8
3
8
3
8
D5 D6 D7 D8 D9 D10
DIG 2
DIG 1
DIG 0
DIG 5
DIG 4
DIG 3
+5VF
C45 C46
19
U10
+5VF 2 DIG 0
DIG 0
11 DIG 1
VCC
R55 DIG 1
18 6 DIG 2
+5VF ISET DIG 2
7 DIG 3 D11 D12 N_PLT D13 D14 ON/OFF
DIG 3 CUT COAG
3 DIG 4
GND DIG 4
10 DIG 5
DIG 5
1 5
DOUT DIN DIG 6
a-11
8
DIG 7 R61 R62
12 R58 R63
CS_DSPL LOAD(CS)
14 SEG A
SEG A
13 16 SEG B
SCLK CLK SEG B
20 SEG C
SEG C R56 R59
+5VF 23 SEG D Q2 Q3
SEG D LED_CUT LED_COG N_PLT
J13 9 21 SEG E
GND SEG E
1 15 SEG F
SEG F
GND
DP
4
4
5 SEG [A..G]
_______________________________________________________________________________
- alsa apparecchi medicali s.r.l. -
b-1
_______________________________________________________________________________
- alsa apparecchi medicali s.r.l. -
b-2
_______________________________________________________________________________
- alsa apparecchi medicali s.r.l. -
b-3
_______________________________________________________________________________
- alsa apparecchi medicali s.r.l. -
b-4
______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
c-1
______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
c-2
______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
c-3
_______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
d-1
_______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
d-2
_______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
d-3
_______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
d-4
______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
e-1
______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
e-2
______________________________________________________________________________________
alsa apparecchi medicali s.r.l. -
e-3
ALSATOM SU 140/BD
ALSATOM SU 100
9b
DETAILS OF COMPONENTS
494100: Cap