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BUREAU OF INDIAN STANDARDS


AGENDA
Name of the Committee No. of Date and Day Venue
Meeting Time

ELECTRIC AND HYBRID Tenth 21st December Tuesday Through


VEHICLE SECTIONAL (10th) 2021 WebEx
COMMITTEE, TED 27 from 10:30
AM onwards

CHAIRMAN: Mr. Dinesh Tyagi MEMBER SECRETARY: Mr. Gaurav Jayaswal


Head (TED): Mr. R.R. Singh

ITEM 0 WELCOME ADDRESS

0.1 Welcome by Head TED

0.2 Opening Remarks by the Chairman

ITEM 1 CONFIRMATION OF THE MINUTES OF LAST MEETING

The Minutes of the 9th Meeting of Electric and Hybrid Vehicles, Sectional Committee, TED
27 held in online mode through Webex Video Conferencing Platform, on 5th October 2021
were circulated vide our email dated 25th Oct 2021. No comments with regards to decision of
committee have been received.

The Committee may kindly confirm the Minutes.

ITEM 2 SCOPE & COMPOSITION OF THE SECTIONAL COMMITTEE

2.0 Scope of the Sectional Committee is:

a) Standardization of Electric and Hybrid vehicles and their components


b) Liaison with Co-ordination of work with ISO/ TC 22/SC 37 and IEC/ TC 69

The Committee may please note.

2.1 The following directions have been received from the Competent Authority of the Bureau
for reviewing the composition of the Sectional Committee:
i) Major Government purchasing organizations like RDSO, CPWD, Defence, etc are to
be given representation in the committees wherever applicable.
ii) Examine the justification and need for continuation of a member in an individual
capacity who is continuing for more than six years in a sectional committee.
iii) New members are to be co-opted who are expected to contribute in emerging new
technology.
iv) In case, representative of the concerned organization is not attending the meeting
regularly or not continuing even by correspondences, the organization may be informed for
substituting their member.
v) Members, who are represented in individual capacity, the continuation of their
membership is to be considered on the basis of their past attendance and contribution.
vi) Efforts should be made to include representative of different product segments as per
the scope of the committee.
vii) Increased involvement of premier institutions like IIT, CSIR labs, IISc and other R &
D organizations to be worked out.
viii) Efforts should be made to include Young Professional and scientist in the committee.

2.2 As a matter of policy, composition of Sectional Committees is to be reviewed to replace


the persons who are continuing for longer periods, to co-opt the members/ organizations which
are capable of contributing in emerging new technologies and new areas of work and strength
of the manufacturers should be restricted to 1/3 of the total strength of the Technical
Committees.

2.3 The present composition of Electric and Hybrid vehicles, Sectional Committee, TED
27 is given in Annexure-1. The list shows the attendance of the members in the last three
meetings and also their status as manufacturer, consumer, R&D, etc.

2.4 It may be noted that as a matter of policy of standard formulation, in the composition
of all committees, efforts shall be made to keep the strength of committee at optimum. New
members may be co-opted where necessary and minimum 2/3rd strength should be taken from
non-industrial organizations. NGOs, where ever possible, should also be co-opted. Based on
these guidelines, and also considering the interest shown by member organizations in the
committee, the committee may review its composition. The committee can decide co-option of
any more organizations whose inclusion will be helpful in the committee’s work and also
propose representation that may be withdrawn.

2.5 The Committee may suggest means for identification and involvement of talent
available in the country related to the subject dealt by the committee and methodology to
involve them in the proceedings of the Committee. The Committee may also suggest means
and ways to enhance the participation of the members in Committee work through participation
in the meeting or sending comments on the documents.

2.6 Following Co-option requests have been received for membership in SC TED 27 :

Sl. No. Name Organization


1) Dhiraj Kumar Mahajan IIT Ropar
2) Anshuman Divyanshu Reliance BP Mobility Limited
3) T Viswanathan MG Motors
4) Akshay Bangar MITCON Consultancy & Engineering
Services Ltd.
5) Swapnil Tambe Pinnacle Industries Limited
6) Himanshu Sharma GOBAT ENERGY Pvt. Ltd.
7) Kamalkishor Kakade Advik Hi-Tech Private Limited, Pune
8) S A Selvakumar Personal Capacity
The committee may please discuss and decide upon the membership of above mentioned
requests.

2.7 The details of Panels working under SC TED 27 is given below :

Panel No. Title of the Panel Convener

P-1 Safety Sh. AA Deshpandey of


ARAI

P-2 Electric Motor Shri Madhusudan Joshi M/s


ICAT

P-3 RESS - Rechargeable Shri Madhusudan Joshi M/s


Energy Storage System ICAT
(Ultra Capacitors, Battery
& Code of Practice for
Battery disposal)
P-4 xEV Electronics Components Shri S Jabez Dhinagar M/s
& Systems(PHS, BMS, TVS
Controllers & Sensors) -

P-5 Infrastructure Dissolved

P-6 Communication & Sh Chinmay Pandit, M/s


Protocols KPIT

P-7 Testing & Performance Ms Pamilla Tikku of ICAT


Measurements

P-8 Fuel Cell related subjects Mr. P S Gowrishankar,


TATA Motors

The Committee may please note.

ITEM 3 ISSUES ARISING OUT OF THE MINUTES OF THE LAST MEETING

Actions taken on the Minutes of previous meeting is given below:

Item Subject Decision of in committee Present status


No. in last meeting

1. Panel-I – Safety: The Committee noted the No comments have been


Followingdrafts based on status and forwarded the received on the
Automotive Industry comments of Ashok documents TED 27
(18123)P, TED 27
Standard were circulated Leyland to Panel-I for
(18135)P & TED 27
a) Doc no TED 27 examination & (18136)P. Hence the
Item Subject Decision of in committee Present status
No. in last meeting

(12990) –based on AIS Asked to submit committee may decide


39:2015 comments shortly. the document for Wide
b) Doc no TED 27 circulation for a period of
(12996) -based on AIS Comments have been 60 days.
40:2015 received from SIAM, for
c) Doc no TED 27 Amendment 1 to IS 17191
(13009) -based on AIS Part 1, 2 & 3. The same have Comments have been
41:2015 been attached as Annexure – received on the document
Doc no TED 27 5. TED 27 (18122)P and the
(13066) -based on AIS same have been sent to
38:2015 the Panel Convener of
MSIL has proposed to Align Panel – I (Mr. A A
Indian Standards based IS17191 (Part 1:2019) with Deshpandey, ARAI) via
on AIS39:2015, AIS AIS email dated 11/11/2021.
40:2015 and AIS 039 Rev 1 corrigendum 1. The response is awaited.
41:2015 have been The committee may
published asIS deliberate and decide.
17191 (Part The comments are also
1):2019, IS attached as Annexure – 2
Decision in the 8th
17191 (Part 2):2019 for reference.
and IS Meeting: The committee
17191 (Part decided to send the
3):2019 comments received from
respectively. SIAM to Panel-VII
(Testing and Performance
Measurement) for review.
The Panel is directed to send
back the final document for
circulation to BIS in 15 days
time.

The Committee also


directed Panel-I (Safety) to
review the Proposal given
by MSIL in 15 days time,
and if accepted by panel I ,
MSIL will provide the draft
document for the same to
BIS within a Month.

As per the email received


from Mr. Deepak Joshi dt.
20/08/2021, “The MSIL
Proposal to align IS 17191
Item Subject Decision of in committee Present status
No. in last meeting

(Part 1:2019) with AIS


039 Rev 1 corrigendum 1
along with SIAM
Comments to have
amendment 1 to IS 17191
Part 1: 2019 have been
separately discussed with
M/s. MSIL & M/s. ARAI
and it has been found that all
major changes were
editorial in nature and hence
it was recommended to send
the amendment document
for circulation.”

The draft amendment to IS


17191 (Part 1): 2019 has
been sent for circulation as P
Draft among committee
members as doc TED 27
(18123) P.

SIAM Comments on IS
17191 Part 2 & IS 17191
Part 3 were sent as draft
Amendments for P-Draft
circulation as TED 27
(18135)P & TED 27
(18136)P as per the
recommendations received
on behalf of Panel VII from
Mr. Enoch Eapen, ICAT via
email dt. 01/10/2021.

Decision in 9th Meeting :


The committee noted the
information Provided in the
agenda.

It was also decided to


Discuss the document TED
27 (18122)P, {draft
standard on "Electric
Item Subject Decision of in committee Present status
No. in last meeting

Rickshaw E-Kart
Construction and Functional
Safety Requirements
Specification} under Panel
– I once the circulation
period get over.

2. Panel II – TED 27 The committee decided that The document is awaited


(13664) W - all the comments, including from ICAT.
Electric Traction Motor thecomments received from
— Performance and Shri S Muthu Kumar, M/s
Functional Honda Cars R & D India
Requirements: Draft may be discussed in detail in
the Panel meeting under the
document was circulated
Convener, Shri
as Preliminary draft for Madhusudan Joshi. Member
comments vide maildated Secretary was requested to
13.2.2019. The last date circulate the modified
for sending comments document, after
was 13.3.2019. incorporating the
comments, as wide
Comments received on
circulation draft for 60 days
the draft document were
for comments.
discussed in the panel
meeting held on
The document was sent
29.5.2019. The Minutes
underwide circulation on
of panel meeting were
01.5.2020
circulatedvide mail dated
.
9.7.2019 and modified
Comments had been
draft incorporating
received from following
decision of panel meeting
organizations:
was circulated vide mail
(i) M/s Ashok Leyland
dated16.8.2019.
(ii) M/s Honda Cars India
Ltd.
Comments received on
(iii) M/s Renault India Pvt
modified draft from M/s
ARAI and M/s Maruti Ltd.and
Suzuki India Ltd were (iv) M/s Valeo India Pvt
circulated as addenda to Ltd
agenda. Comments were The Committee found that
also received from Shri S the comments are very
elaborative in nature &
Item Subject Decision of in committee Present status
No. in last meeting

Muthu Kumar, M/s decided to forward all the


Honda Cars R & D India comments to Panel-II for
during the meeting. examination and report.

Minutes of panel meeting


dated 07.10.2020,were
received through email dt.
Feb. 1, 2021,from Mr.
Devesh Pareek, ICAT. The
draft document was
modified accordingly and
was sent for Wide
Circulation as requested on
02.03.2021 for a period of
30 days.
The draft document has
completed its WC stage.
Comments have been
received attached from
MSIL, Renault, HONDA
CARS , Skoda, Bajaj Auto
and are attached as
Annexure – 2.
The committee may
deliberate and decide.

Decision in the 8th


Meeting: The committee
decided to send the
comments to Panel II for
Review. Panel II will
complete the review process
and will get back to BIS
with final Draft Document
within one month time.

A Panel II Meeting was


organized by M/S ICAT dt
23/06/2021. The comments
received were discussed in
the meeting and all the
comments were resolved (as
per the minutes of the
meeting provided by Mr.
Devesh Pareek via email dt.
June 23rd 2021 and are
attached here as Annexure-
Item Subject Decision of in committee Present status
No. in last meeting

II ) except for the comment


on ‘COP/Acceptance Test’.
It was decided to discuss
these comments in a
separate meeting which later
on was conducted by M/s
ICAT on 08/09/2021 and it
has been informed by Mr.
Devesh Pareek via email dt.
24/09/2021 that “it was
decided to delete the COP/
acceptance test i.e insulation
resistance and locked rotor
test by the sub panel on
recommendation of SIAM
and other Manufacturers”.
The transcript of the email is
attached for the reference as
Annexure-III.

Some comments were also


received from Mr. Debdas
Goswami, ICAI via email
dt. 14/09/2021 on this
document. The same are
attached as Annexure-IV for
reference.
The committee may discuss
and finalize this document
for printing.

Decision in 9th Meeting :

The committee noted the


information given in the
agenda.

It was decided to send the


document TED 27 (13664)
for printing after
incorporating the agreed
comments in panel
meetings.
Item Subject Decision of in committee Present status
No. in last meeting

Mr. Madhusudan Joshi,


ICAT promised to send the
Final Document after
incorporating the agreed
comments to BIS for
printing in a week’s time.

It was also decided to


discuss the comments
received on document TED
27 (13664) from ICAI, in a
separate Panel – II Meeting
as comments were received
after WC Period was over. If
agreed, these comments can
be incorporated as
amendment to the standards
at a later stage.

3. Panel III – RESS – The committee noted that The documents TED 27
Rechargeable Energy the document has taken its (16615) & TED 27
Storage System (Battery, requirements from AIS 048 (16784) are being
and GTR 20. The prepared as per IS 12 and
Ultra capacitor & code of
requirements of Automotive will be sent for printing
practice for battery Industry Standard AIS 048 shortly.
disposal) - TED 27 are being amalgamated in
(12983) W ‘Battery revised AIS 038 and new
operated vehicles — AIS 156 respectively.
Requirements of Subsequently, AIS 048 will
traction batteries’ - be withdrawn. The revised
AIS 038 and AIS 156 will
Preliminary draft TED 27
also be aligned with UN
(12983) P was circulated ECE R 100 (Revision 3)
for comments vide email regulations.
dated 03.8.2018. The last
date for The committee agreed that
sending
comments was 2.9.2018. new documents based on
Comments were received revised AIS 038 and AIS
156 may be circulated as
& modified pdraft was wide circulation drafts. The
circulated vide mail dated
task of providing draft
23.10.2018. The last date
document on revised AIS
for sending comments 038 was assigned to Shri
was 16.11.2018. Rajendra Khile. The
committee also requested
The document was sent Shri Madhusudan Joshi to
Item Subject Decision of in committee Present status
No. in last meeting

under wide circulation ensure that all the necessary


vide email dt 21.1.2019. requirements of document
Comments were received TED (12983) W have been
& were discussed in the incorporated in the new
panel meeting held on 29. draft document.
5.2019. Minutes of panel
meeting were circulated In view of above the
vide email dt 9.7.2019 and committee decided to hold
modified draft the document till the next
incorporating the decision meeting.
of panel meeting was
circulated vide mail dated Decision in 7th Meeting :
16.8.2019. Comments As per the Minutes of Last
received on modified Meeting, During the
draft from M/s Panasonic
meeting, M/s Renault
India Private Ltd and M/s
Maruti Suzuki India Ltd Nissan Technology &
were circulated as Business Centre India Pvt
addenda to agenda. Ltd informed that it has sent
the draft document based on
AIS 038 vide email dt
10.9.2020 to BIS. The same
was confirmed by the
Member Secretary.

M/s Bajaj Auto Ltd


promised to forward the
draft document based on
AIS 156 in two week time.

Document based on AIS 156


was received from M/s Bajaj
Auto Ltd.

Old document TED


(12983)W has been dropped
as decided, and in place of it
the new documents based on
Revised AIS 038 and AIS
156 have been sent for wide
circulation as TED
27(16784)W and TED
27(16615)W respectively.
Item Subject Decision of in committee Present status
No. in last meeting

Both the draft documents


completed their WC stage
and comments have been
received from Maruti
Suzuki India Ltd., MG
Motor India Private Limited
and HMCL are attached as
Annexure – 3.

The committee may


deliberate the comments
received and decide on
finalization of the
documents.

Decision in 8th Meeting :


The committee decided to
send the comments to Panel
III for Review. Panel III
will complete the review
process and will get back to
BIS with final Draft
Document within one month
time.

A Panel III Meeting was


conducted by ICAT on June
23rd 2021. The Comments
on the documents were
discussed and the panel has
given its recommendations
as per the minutes of Panel
Meeting attached as
Annexure – V for document
TED 27 (16615) W &
Annexure – VI for
document TED 27
(16784)W of Agenda of 9th
Meeting of SC TED 27.

{The Minutes of the panel


meetings were received
from Mr. Adish Aggarwal,
Bajaj Auto on document
TED27(16615)W via email
dt. June 24th 2021 & from
Mr. Vijay Dinakaran on
Item Subject Decision of in committee Present status
No. in last meeting

document TED 27 (16784)


W via email dt. June 30th
2021. }

The committee may discuss


the decisions of the panel
and may finalize the
documents for printing.

Decision in 9th Meeting :


The committee decided to
send both documents {TED
27 (16615) & TED 27
(16784)} for printing after
the final draft incorporating
all the agreed comments is
received by BIS from Bajaj
Auto & Renault Nissan
Respectively.

4. Panel VII – Testing and The committee advised Some Comments have
Performance Member Secretary to been received on the
Measurement- The circulate p-draft based on document TED 27
committee approved (18130)P from Mr.
Automotive
formulation of Indian Faustino, AL. The
Standards Industry Standard AIS 102 comments are attached as
based on Automotive (Part 1 & Part 2). The Annexure – 3.
IndustryStandard (AIS). committee also advised
The committee also Member Secretary to take
approved identical assistance of Shri Vikas The document TED 27
adoption of ISO
Sadan, M/s ICAT and Shri (16227) has been sent for
standards, under panel
VII, if there is no M. wide circulation.
Automotive Industry M. Desai, M/s ARAI in
Standard (AIS) on the preparing the draft
subject documents. Its Title has been
M/s Bajaj Auto and M/s AIS 102 (Part-2) has been changed from “CMVR
JBM volunteered to circulated as p-draft (Doc TYPE APPROVAL FOR
participate in the panel HYBRID ELECTRIC
no. TED 27(16227)P) vide
meeting. VEHICLES OF M AND
Panel meeting was held email dt 07 Sep 2020. N CATEGORY WITH
on 3.10.2018. The Panel Comments were received GVW > 3500” to
decided tocirculate the p- from M/s Maruti Suzuki “HYBRID ELECTRIC
draft based on AIS 102 India Ltd & M/s Ashok VEHICLES OF M & N
(Part 1) and (Part 2). Leyland Ltd . M/s Maruti CATEGORY WITH
Suzuki India Ltd proposed GVW > 3500 KG –
TESTS FOR TYPE
to keep the conversion of
Item Subject Decision of in committee Present status
No. in last meeting

AIS standard to IS under APPROVAL” due to


abeyance as AIS 102 (Part- administrative reasons.
2) is administrative in The committee may note.
nature.
Further, the Member
Secretary informed that the As decided in the last
p-draft for AIS 102(Part-1) meeting, the comments
is under preparation & will received on both TED 27
be circulated shortly. He (16227)W & TED 27
also requested the (18130)P can be
Committee to examine the discussed by Panel VII
AIS 102(part-1) whether it once the circulation
is administrative standard or period for both the
not so that appropriate documents get over.
action may be taken in the
matter.
The committee may
Decision in 7th Meeting : please note.
As per the Minutes of Last
Meeting, The Chairman
stated that he will examine
the AIS standards and will
consult with stakeholders.
He promised to get back
within 15 day time.

As per the mail received


fromMr. Deepak Joshi,
ICAT dt.
25/05/2021, “Comment
raisedby M/s MSIL
has been
discussed amongst M/s.
ICAT, M/s. ARAI & M/s.
MSIL and the same has been
resolved. Asagreed by panel
members, the drafts based
on AIS-102 (Part-1 & Part-
2) will be circulated.”

Decision in 8th Meeting :


As AIS 102 (Part 2) is
already in circulation as
TED 27(16227)P , AIS 102
(Part 1) will be circulated as
P draft by BIS in one month
time.
Item Subject Decision of in committee Present status
No. in last meeting

It is recommended to send
the document TED 27
(16227) for WC.

The draft document based


on AIS 102 (Part 1) has been
sent as for Preliminary
Circulation to committee
members as document TED
27 (18130) P.

Comments received on both


the documents can be
discussed in a panel VII
meeting once the circulation
period get over.

Decision in 9th Meeting :


The committee noted the
information given in the
agenda.

It was also decided to send


the document TED 27
(16227) for WC.

Comments received on both


the documents {TED 27
(16227) W & TED 27
(18130) P} can be discussed
in separate a panel VII
meeting once the circulation
period get over.

5. TED 27(15637)W – Shri M. M. Desai advised The document has been


Adoption of ISO 12405- that standard ISO 12405-4 : sent for HoD approval
4: 2018 Electrically 2018 Electrically propelled for printing. The
propelled road vehicles road vehicles — Test committee may please
– Test specification for specification for lithium-ion note.
lithium-ion traction traction battery packs and
battery packs and systems — Part 4:
Item Subject Decision of in committee Present status
No. in last meeting

systems – Part 4: Performance testing’ may


Performance testing be adopted under identical
adoption. The committee
advised Member Secretary
to send the document under
wide circulation for 60 days.

The document was sent for


wide circulation vide email
dt 27.4.2020. Comments
have been received from
M/s Ashok Leyland Ltd.
Decision in 7th Meeting :
As per the Minutes of Last
Meeting, The Committee
examined the comments &
requested Panel-II to
examine the comments &
submit the report at the
earliest.

Decision in 8th Meeting :


As per the Email received
from Mr. Devesh Pareek dt.
25/05/2021 , the comments
of M/S Ashok Leyland
(Attached as Annexure - 4)
will be discussed during the
SC Meeting.
The Committee decided to
send the comments to Panel-
III, for further deliberations.
Panel – III will revert back
with final document to BIS
within One Month Time.

A Panel III Meeting was


organized by M/S ICAT dt
23/06/2021. The comments
received were discussed in
the meeting and all the
comments were resolved (as
per the minutes of the
Item Subject Decision of in committee Present status
No. in last meeting

meeting provided by Mr.


Devesh Pareek via email dt.
July 20th 2021 and are
attached here as Annexure-
VII )of the Agenda of 9th
Meeting of SC TED 27.

Since all the comments


have been resolved, it is
recommended to send the
document for printing.

Decision in 9th Meeting :


The committee decided to
send the document TED 27
(15637) W, for printing
without any Changes to the
original ISO Document as
agreed in the panel meeting.

6. Conversion of AIS to The Member Secretary Please refer Item 3.1,


BIS for E Rickshaw informed that a working ‘Present Status’ Column.
Standards. draft of e-Rickshaw has
been prepared by the earlier
Member Secretary on the
basis of the request received
from MoRTH & the same
may be considered for
circulation as p-draft.

Decision in 7th Meeting :


As per the Minutes of Last
Meeting, This work was
assigned to Dr Madhusudan
Joshi.

Decision in 8th Meeting:


As requested, BIS has
shared the already created
draft (Attached as
Annexure-7) to ICAT dt.
25/05/2021. ICAT has
promised to submit the
Item Subject Decision of in committee Present status
No. in last meeting

revised draft for re-


circulation by 15/06/2021.
The committee noted.

The draft document has


been received from Mr.
Devesh Pareek via email dt.
15/06/2021. The document
was analysed and after
editorial changes it has been
sent to the committee
members as P Draft
document dt. 26/09/2021.

Decision in 9th Meeting:

The committee noted the


information provided in the
agenda.

It was also decided to


Discuss this document TED
27 (18122) P, {draft
standard on "Electric
Rickshaw E-Kart
Construction and Functional
Safety Requirements
Specification} under Panel
– I once the circulation
period get over.

7. Panel 8 : Fuel Cell Initial working draft of Draft Standard for Hydrogen
Related Subjects Fuel Cell Vehicles with title
“SAFETY AND PROCEDURAL REQUIREMENTS
FOR TYPE APPROVAL OF COMPRESSED
GASEOUS HYDROGEN FUEL CELL VEHICLES”
has been prepared by TATA Motors and the same is
attached as Annexure – 4.
Item Subject Decision of in committee Present status
No. in last meeting

This draft is prepared based on MoRTH notified


Automotive Industry standard AIS-157 and necessary
changes are incorporated in red font.

A Panel 8 Meeting was also conducted by the Panel


Convener Mr. P S Gowrishankar to discuss the draft
document. The Minutes of the same is attached at
Annexure –5 for reference.

As the Working draft is prepared, the committee may


decide to send the draft document for P Draft
Circulation.

ITEM 4 REVIEW OF INDIAN STANDARDS – IS 15886: 2010, “Road Vehicles: Battery


Operated--Vehicles - Code of Practice” (Reaffirmed in 2017), is due for review this year.

The Committee gave the responsibility of reviewing ‘IS 15886: 2010’ to Panel – VII.

As per the mail received from Mr. M.M. Desai, it is recommended to withdraw the document
IS 15886: 2010. However, The Review document in the BIS Prescribed format is still awaited
from Panel VII.

The Review document has been received from Mr. Enoch Eapen, ICAT on behalf of Panel VII.
The same is attached as Annexure –6 .

ITEM 5 NEW WORK ITEM PROPOSAL

No New Work Item Proposal has been received.

ITEM 6 INTERNATIONAL ACTIVITIES

6.1 India is having membership on following ISO/ IEC committees related to TED 27:

ISO/ TC 22/ SC 37 Electric Road Vehicle P Member


IEC/ TC 69 Electric Road Vehicles and O-member
Electric Industrial Truck
The committee may please note.

ITEM 7 DATES AND PLACE FOR THE NEXT MEETING


ITEM 8 ANY OTHER BUSINESS
ANNEXURE-1
(Item 2.3)

COMPOSITION OF ELECTRIC AND HYBRID VEHICLES SECTIONAL


COMMITTEE, TED 27

7th Meeting 11th September 2020 Webex


8th Meeting 28th May 2021 Webex
9th Meeting 5th Oct 2021 Webex

Sl. Name of The Organization Represented by Attendance


N Principal (P) / Alternate (Alt) /
7t 8th 9t
o h h Total
Young Professional (YP)

1. International Centre for Shri Dinesh Tyagi Y Y Y 3/3


Automotive Technology (Chairman)
(ICAT) Gurgaon
2. Ashok Leyland , Chennai Shri Sundaresan SA (P) N Y Y 2/3
Ms Suchismita C (Alt)
Ms Ankitha Sai (YP)

3. Association of State Road Shri R R K Kishore (P) N Y Y 2/3


Transport Undertakings Dr. M Trinath Babu (P)

4. Automotive Component Shri Uday Harite (P) Y Y Y 3/3


Manufacturers Association of Ms Seema Babal (Alt)
India , Pune Shri Anant Mishra (YP)
5. Automotive Research Shri Anand A. Deshpande (P) Y Y Y 3/3
Association of India, Pune Shri M M Desai (Alt)
Shri P G Mengaji (YP)
6. Bajaj Auto Ltd , Pune Shri Arvind V Kumbhar (P) Y Y Y 3/3

Shri Adish Aggarwal(Alt)

7. Bharat Electronics Limited Dr. Saptarshi Ghosh Y N N 1/3

8. Central Institute of Road Shri N R Tiwari (P) N Y Y 2/3


Transport , Pune Shri S N Dhole (Alt)
9. Central Pollution Control Board N N N 0/3
, Delhi Shri Ankush Tewani (P)
Shri Gautam K Sharma (Alt)

10. Centre for Development of Shri Renji V Chako (P) N Y Y 2/3


Advanced Computing Shri Chandrasekar V (Alt)
Shri Udayasagar V (YP)
11. Centre for Science & Smt Anumita Ray (P) Y N N 1/3
Environment, New Delhi Shri Vivek (Alt)
Sl. Name of The Organization Represented by Attendance
N Principal (P) / Alternate (Alt) /
7t 8th 9t
o h h Total
Young Professional (YP)
12. Hella India Automotive Pvt. Dr. A K Prakash (P) N N N 0/3
Ltd. Shri Sujit Barhate (Alt)
Shri Abhishek Mandhana (YP)
13. Hero Motor Corp Ltd, Shri Subrat Kumar Dash (Alt) Y Y Y 3/3
Dharuhera
Shri Feroz Ali Khan (P)
14. Honda Motorcycle & Scooter Shri Suraj Agarwal (P) Y Y Y 3/3
India Pvt Ltd Shri Sandeep Miskeen (Alt)
Shri Vipin Sharma (YP)
15. Honda Cars R & D India Shri Koji Tamenori (P) (Alt) Y Y Y 3/3
(HGID)
Shri S. MUTHU KUMAR (Alt)
16. Indian Electrical and Electronic Nomination awaited -- N N 0/2
Manufacturers Association
(IEEMA)
17. Indian Institute of Petroleum, Shri Robindro Lairenlakpam (P) N Y Y 2/3
Dehradun Shri Wittison Kamei (Alt)
18. Indian Institute of Technology, Prof. Avinash Kumar Aggarwal (P) N N N 0/3
Kanpur Shri Tarun Gupta (Alt)
19. Indian Institute of Technology, Shri Kaushik Saha (P) Y N Y 2/3
New Delhi
Shri Sumit Chattopadhyay (Alt)

20. International Advanced Dr R Gopalan (P) N Y Y 2/3


Research Centre for Powder Dr Raju Prakash (Alt)
Metallurgy and New Materials
(ARCI)
21. International Centre of Shri Vikas Sadan (P) Y Y Y 3/3
Automotive Technology Shri Vijayanta Ahuja (Alt)
(ICAT) Shri Deepak Joshi (Alt)

22. JBM Group Nomination awaited -- -- --

23. KPIT Technologies Shri Kirankumar Dakle (P) N N N 0/3


Shri Tejas Kshatriya (Alt)

24. Mahindra Electric Mobility Kharidu Kiran Kumar(P) N N Y 1/3


Limited, Bengaluru GUDIVADA RAJESH (Alt)
25. Maruti Suzuki India Ltd, Shri Tarun Aggarwal (P) Y Y Y 3/3
Gurgaon Shri Gururaj Ravi (Alt)
Ms M Buvaneswari (YP)
26. Ministry of Road Transport & Nomination awaited -- N N 0/2
Highways, New Delhi
27. Ministry of Heavy Industries & Shri R K Jaiswal N N N 0/3
Public Enterprises
Sl. Name of The Organization Represented by Attendance
N Principal (P) / Alternate (Alt) /
7t 8th 9t
o h h Total
Young Professional (YP)

28. Mahindra & Mahindra Ltd Shri S Sakthivelan (P) N Y Y 2/3


Shri Devinder Tangri (Alt)
Shri R Ganesh (YP)
29. Ministry of New and Shri Dipesh Pherwani Y N N 1/3
Renewable Energy
30. Nissan Motor India Private Shri Selvam Muthuchetti (P) N Y Y 2/2
Limited, Chennai
Shri Kazuhiko Hashidate (Alt)
31. NFTDC, Hyderabad Dr Balasubramanium N N N 0/3

32. Panasonic India Private Shri Anil Mehta (Alt) -- Y N 1/2


Limited, Gurugram
Shri Shailesh Kumar Dubey (P)
33. Petroleum Conservation Shri Surendra Pratap (P) N N N 0/3
Research Association, Shri M P Bangwal (Alt)
(PCRA)

34. Petroleum and Explosives Shri V K Mishra (P) N Y N 1/3


Safety Organization, Nagpur Shri S D Mishra (Alt)
35. Renault India Private Limited, Shri Rajendra Khile (P) -- Y Y 2/2
Chengalpet
Shri Vijay Dinakaran (Alt)
36. Samsung SDI Co. Ltd. Nomination awaited -- N N 0/2

37. Society of Indian Automobile Shri P K Banerjee (P) Y Y N 2/3


Manufacturers, New Delhi Shri Saurabh Rohilla (Alt)
38. Society of Manufacturers of Shri Sohinder Gill (P) N N N 0/3
Electric Vehicles (SMEV) New Shri Arbab Ashraf (Alt)
Delhi
39. Tata Motors Ltd , Pune Shri Prashanta Sarkar (P) Y Y Y 3/3
Shri Gowrishankar P S (P)
40. The Energy & Resources Nomination awaited -- N N 0/2
Institute, TERI
41. Toyota Kirloskar Motor Pvt Ltd Shri Vijeth R. Gatty (P) Y Y Y 3/3
Shri Raju. M (Alt)
42. TVS Motor Company Ltd , Shri S. Jabez Dhinagar (P) N Y Y 2/3
Hosur

43. Vanaz Engineers Ltd, Pune Shri R K Kanade (P) Y Y Y 3/3


Shri S.J. Vispute (Alt)

44. Vehicle Research & Shri A Kannan (P) N N N 0/3


Development Establishment, Shri S U Khan (Alt)
Ahmednagar
Sl. Name of The Organization Represented by Attendance
N Principal (P) / Alternate (Alt) /
7t 8th 9t
o h h Total
Young Professional (YP)

45. Valeo India Private Limited, Shri Vivek Murali (Alt) - - - -


Chennai
Annexure – 2

COMMENTS RECEIVED ON DOCUMENT TED 27 (18122) P

NAME OF THE COMMENTATOR / ORGANIZATION: ARAI

Comment Received from Mr. M. M. Desai, ARAI via email dt. Oct 25th 2021:

(1) Soaking before Insulation measurement (Clause 3.2.3.1) can be removed. This was
also not notified in SO 1365 in 2005.

Also this requirement is not there in present AIS 038 Rev 1


NAME OF THE COMMENTATOR / ORGANIZATION: MAHINDRA & MAHINDRA
LTD

Sl. Clause/Sub- Type of Proposed change Justification


No. clause/ Comments
Para/Table/Fig.
No. commented (General/
Editorial/
Technical)

(i) This standard specifies requirements


for the construction and functional Propose to
1 General safety of battery operated vehicles add Electric
(BOVs) Electric Rickshaw/ E- Kart Rickshaw/ E-
for the purpose of establishing Kar in the
compliance to statutory requirements. scope
Relevant Definitions from AIS 049 : Proposed for
(ii) General 2016 Rev.1 to be included better clarity
The traction battery and the power train
(iii) shall be protected by properly rated
3.1.3 fuse or circuit breakers. The
Editorial components on the vehicle shall be as Editorial
per the specifications declared by the change
manufacturer as per information
provided in AIS 007. The same shall be
verified by the Test Agency at the time
of type approval.
(iv) The reference number 3.2.1.2 shall be
re- numbered as 3.2.1.7.1

Added for
3.2.1.7 Editorial Better
clarity
(v) The insulation resistance measurement Propose to
is performed after maintaining the remove pre
vehicle for a conditioning time of 8 conditioning
hours with the following conditions requirement.
3.2.3.1 Technical Temperature: 20 to 35°C
Humidity: 90% + 10/-5% This
requirement is
not present in
existing AIS
038 Rev.1, so
we propose to
align with AIS
038 Rev.1
(vi) Reversing shall be possible only after a
specific action. This action shall
require either:

(a) The combination of two


different actuations for example
3.3.3.1 Editorial gear and clutch Editorial
Or change
(b) An electric switch, which
allows reverse to be engaged
only when the vehicle is
moving at a forward speed not
exceeding 5 km/h. It shall not
be possible for the vehicle to
move in reverse direction, if the
switch is operated at any and
when vehicle is moving forward
at a speed beyond 5 km/h. The
device shall have only one
stable position for achieving the
reverse motion of the vehicle.
The state of the drive direction
control unit shall be easily
identifiable.

(c) The maximum speed achieved


in reverse direction shall not be
more than 20 km/h.
(vii) TECHNICAL SPECIFICATIONS
4 Editorial Editorial
The details of technical specification, change
approvals of changes in specification
shall be as per paragraph 5.0 and 6.0
of AIS-049.
(viii)
General Annexure 3 can be removed as the Editorial
Annexure diagram in Annexure 3 is covered by change
3 Clause 3.6.1
NAME OF THE COMMENTATOR/ ORGANIZATION: VALEO INDIA PRIVATE
LIMITED

Sl. Clause/ Type of Proposed change Justification


No. Sub- Comments
clause/ (Additions are
para/ (General/ highlighted in ‘Blue
table/ fig. Editorial/ font’ and deletions
No. Technical) are in ‘Red font’)
commented
(i) 1 General The Scope to be modified To have a clear distinction on
as, applicability of vehicle models.

“This standard specifies


requirements for the
construction and
functional safety of
battery operated Electric
Rickshaw/ E-Kart
vehicles ( BOVs) for the
purpose of establishing
compliance to statutory
requirements.”
(ii) 3.2.1.1 General This clause to be updated To be corrected as per the High
as, Voltage or Class B voltage definition

Direct contact with live


parts of the electrical
power train whose
maximum voltage is at
least 60 V DC or 25 30 V
AC (rms) shall be
prevented either by
insulation or by the use
of covers, protection
grills, perforated metal
sheets, etc.
(iii) Note in General NOTE─ If the working To be corrected as per the High
the Clause voltage of the electric Voltage or Class B voltage definition
3.2.1.7 circuit is lower than 60 V
DC or 25 30 V AC (rms),
requirements specified in
Paragraph 3.2.1 are not
applicable.
(iv) 3.2.2.1 General If the working voltage of To be corrected as per the High
the electric circuit is lower Voltage or Class B voltage definition
than 60 V DC or 25 30 V
AC (rms), no requirements
are necessary under
Clause 3.2.2.
Annexure – 3

Comments Received on Doc. TED 27 (18130) P

TITLE: CMVR Type Approval for Hybrid Electric Vehicles

NAME OF THE COMMENTATOR/ORGANIZATION: Ashok Leyland Ltd.

Proposal 1 –

We would suggest to drop conversion of AIS 102 Part 1 to IS standard since it deals with
administrative procedures.

Proposal 2 –

Sl. Clause/ Type of Justification Proposed change


No. Sub-clause/ Comment
Para/Table/Fig. s (General
No. commented /Editorial/
Technical)
1 Clause No. Editorial For better Existing clause:
clarity This standard lays down the requirements
1 Scope specific to hybrid electric vehicles of M and
N category of vehicles, who’s GVW does
not exceed 3500 kg and L category vehicles
as defined in IS 14272: 2011.

Substitute following clause for

existing: Proposed clause:


This standard lays down the requirements
specific to hybrid electric vehicles of M and
N category of vehicles, who’s GVW does
not exceed 3500 kg and L category vehicles
as defined in IS 14272: 2011 as amended
from time to time.
2 Clause No. Editorial For better Existing clause:
clarity Draft AIS-049/(Rev.1)/F/May 2015 Battery
2 Operated Vehicles - CMVR Type Approval
for Battery Operated Vehicles
References
Substitute following clause for

existing: Proposed clause:


AIS-049 (Rev.1):2016 Electric Power
Train Vehicles - CMVR Type Approval
for Electric
Power Train Vehicles
Sl. Clause/ Type of Justification Proposed change
No. Sub-clause/ Comment
Para/Table/Fig. s (General
No. commented /Editorial/
Technical
)
3 Clause No. Editorial For better Existing clause:
clarity IS 11852: 2001 (Parts 1 to 9) Automotive
2 Vehicles - Brakes and Braking Systems

References Substitute following clause for

existing: Proposed clause:


IS 11852: 2013 AUTOMOTIVE
VEHICLES —
UNIFORM PROVISIONS
CONCERNING THE APPROVAL OF
VEHICLES OF CATEGORIES M, N
AND T WITH REGARD TO BRAKING
4 Clause No. Editorial In line with Following new definition shall be
AIS 102 Part 1 included.
3 Clause No. 3.3
Hybrid Electric Vehicle (HEV) means a
Definitions vehicle that, for the purpose of
mechanical propulsion, draws energy
from both of the following on-vehicle
sources of stored energy/power
• a consumable fuel
an electrical energy/power storage device
(e.g.: battery, capacitor, Flywheel /
generator etc.)
5 Clause No. Editorial For better Existing clause:
clarity. Clause No. 3.3
3 Due to “Where necessary, the definitions given in
inclusion of of Draft AIS-049 (Rev.1)/F/May2015 shall
Definitions new definition apply”.
in Cl. No. 3.3,
this clause no. Substitute following clause for
to be
renumbered. existing: Proposed clause:
Clause No. 3.4
“Where necessary, the definitions given
in of AIS-049 (Rev.1):2016 shall apply”.

6 Clause No. Editorial For better “B-2.1.4.4.1 or B-2.1.4.4.2” to be replaced


B- clarity. by “B-2.1.4.3.1 or B-2.1.4.3.2”
2.1.4.3
Sl. Clause/ Type of Justification Proposed change
No. Sub-clause/ Comment
Para/Table/Fig. s (General
No. commented /Editorial/
Technical
)
Test Procedure Clause
reference
correction
7 Clause No. B- Editorial For better “B-2.1.4.4.1 or B-2.1.4.4.2” to be replaced
2.1.4.3.3 clarity. by “B-2.1.4.3.1 or B-2.1.4.3.2”

Test Procedure Clause


reference
correction
8 Clause No. B-2.3 Editorial For better “B-2.1.4.4.3” to be replaced by “B-
clarity. 2.1.4.3.3”
Final Test Results
Clause
reference
correction
9 Clause No. B-2.3.2 Editorial For better “B-2.1.4.4.2” to be replaced by “B-
clarity. 2.1.4.3.2”

Clause
reference
correction
10 Clause No. B-2.3.3 Editorial For better “B-2.1.4.4.3” to be replaced by “B-
clarity. 2.1.4.3.3”

Clause “B-2.1.4.4.1” to be replaced by “B-


reference 2.1.4.3.1”
correction
11 Clause No. B- Editorial For better “B-2.1.4.4.2” to be replaced by “B-
2.3.3.2 clarity. 2.1.4.3.2”

Clause “B-2.1.4.4.3” to be replaced by “B-


reference 2.1.4.3.3”
correction
Sl. Clause/ Type of Justification Proposed change
No. Sub-clause/ Comment
Para/Table/Fig. s (General
No. commented /Editorial/
Technical
)
12 B-2.3.4 Editorial For better “B-2.1.4.4” to be replaced by “B-2.1.4.3”
Electric Energy clarity.
Consumption
Clause
reference
correction
13 B-2.3.4.2 Editorial For better “B-2.3.3.1” to be replaced by “B-2.3.4.1”
clarity.
“B-2.1.4.4.1” to be replaced by
Clause “B- 2.1.4.3.1”
reference
correction “B-2.1.4.4.2” to be replaced by
“B- 2.1.4.3.2”

14 B-2.4.1 Editorial For better “B-2.1.4.5” to be replaced by “B-2.1.4.4”


clarity.

Clause
reference
correction
15 B-2.4.2 Editorial For better “B-2.1.4.4” to be replaced by “B-2.1.4.3”
clarity.

Clause
reference
correction
16 D-4.2.3.1 Editorial For better “B-2.1.4.4.2” to be replaced by
clarity. “B- 2.1.4.3.2”

Clause
reference
correction
17 ANNEX E - Editorial For better “B-2.1.4.4” to be replaced by “B-2.1.4.3”
APPENDIX-1 (See clarity.
B- 2.0(c))
Clause
ELECTRICAL reference
ENERGY/POWER correction
STORAGE
DEVICE
Sl. Clause/ Type of Justification Proposed change
No. Sub- Comments
clause/ (General
Para/Table/Fi /Editorial/
g. No. Technical)
commented
STATE OF
CHARGE (SOC)
PROFILE FOR
OVC-HEV’S
18 ANNEX E Editorial For better “B-2.1.4.4.2” to be replaced by
- APPENDIX-2 clarity. “B- 2.1.4.3.2”

Clause
reference
correction

(Note: New inclusions shown in blue & deletions strikethrough in red)

I
Annexure – 4

Draft Standard

SAFETY AND PROCEDURAL


REQUIREMENTS FOR TYPE APPROVAL
OF COMPRESSED GASEOUS HYDROGEN
FUEL CELL VEHICLES

BUREAU OF INDIAN STANDARDS


MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

II
ELECTRIC AND HYBRID VEHICLES SECTIONAL COMMITTEE, TED 27

FOREWORD

This Indian Standard was adopted by the Bureau of Indian Standards, after the draft
finalized by Electric and Hybrid Vehicles Sectional Committee, TED27 had been
approved by the Transport Engineering Division Council.

In the formulation of this standard considerable assistance has been derived from
the following standards issued by the Automotive Research Association of India:

AIS 157: Safety and Procedural Requirements for Type Approval of Compressed
Gaseous Hydrogen Fuel Cell Vehicles

The composition of the Committee responsible for the formulation of this standard
is given in Annex-VI.

III
CONTENTS

Clause Details Page No.


No.
1.0 Scope 1/41
2.0 Reference Standards 1/41
3.0 Definitions 1/41

4.0 Requirements 6/41

List of Annexures

Annexure-I Typical Profile of Hydrogen Fuelling 20/41


Receptacle

Annexure-II Safety checklist and type approval requirements 21/41


for hydrogen fuel cell vehicles

Annexure-III Vehicle Identification Requirements 25/41

Annexure-IV Additional Technical Specification of Fuel Cell


Vehicle To Be Submitted By Vehicle 28/41
Manufacturer

Annexure-V Reference Standards 40/41

Annexure-VI Electric and Hybrid Vehicle Sectional


41/41
Committee Composition, TED 27

IV
Indian Standard

Safety And Procedural Requirements For Type Approval Of Compressed


Gaseous Hydrogen Fuel Cell Vehicles

1.0 SCOPE

This standard is applicable to compressed gaseous hydrogen fuelled fuel cell


vehicles of category M & N incorporating hydrogen fuelling system,
compressed hydrogen storage system, hydrogen delivery system, fuel cell
system and electric propulsion power management system.

This standard is only applicable to compressed gaseous hydrogen fuelled


fuel cell vehicles manufactured by Original Equipment Manufacturer
(OEM) and not applicable for retro-fitted or converted fuel cell vehicles.

2.0 REFERENCE STANDARDS

Considerable assistance has been taken from International and national


standards in preparation of this standard. The list of reference standards are
consolidated in Annexure-V.

3.0 DEFINITIONS

For the purpose of this standard, the following definitions shall apply:

3.1 “Compressed gaseous hydrogen” Gaseous hydrogen which has been


compressed and stored for use as a vehicle fuel. The composition of
hydrogen fuel for fuel cell vehicles shall be as specified in CMVR.

3.2 “Hydrogen-fuelled vehicle” means any motor vehicle that uses compressed
gaseous hydrogen as a fuel to propel the vehicle, including fuel cell vehicles.

3.3 “Fuel cell system” means a system containing the fuel cell stack(s), air
processing system, fuel flow control system, exhaust system, thermal
management system and water management system.

3.4 “Vehicle fuel system” means an assembly of components used to store or


supply hydrogen fuel to a fuel cell system.

3.5 “Fuelling receptacle” means the equipment to which a fuelling station


nozzle is attached to the vehicle and through which fuel is transferred to the
vehicle. The fuelling receptacle is used as an alternative to a fuelling port.

3.6 “Hydrogen storage system” means a pressurized container(s), check valve,


pressure relief devices (PRDs) and shut off device that isolate the stored
hydrogen from the remainder of the fuel system and the environment.

3.7 “Container (for hydrogen storage)” is the component within the hydrogen
storage system that stores the primary volume of compressed hydrogen fuel.

5
3.8 “Check valve” is a automatic non-return valve which allows gas to flow in
only one direction.

3.9 “Pressure relief device (PRD)” is a device that, when activated under
specified performance conditions, is used to release hydrogen from a
pressurized system and thereby prevent failure of the system.

3.10 “Thermally activated pressure relief device (TPRD)” is a non-reclosing


PRD activated by temperature to open and release hydrogen gas.

3.11 “Automatic cylinder valve” automatic valve rigidly fixed to the cylinder
which controls the flow of gas to the fuel system.

3.12 “Shut-off valve” is a valve between the storage container and the vehicle
fuel system that can be automatically activated; this valve defaults to
“closed” position when not connected to a power source.

3.13 “Pressure relief valve” is a pressure relief device that opens at a preset
pressure level and can re-close.

3.14 “Excess flow valve” valve which automatically shuts off, or limits, the gas
flow when the flow exceeds a set design value.

3.15 “Service shut-off valve” a manually operated shut-off valve fitted on the
cylinder which can open or shut-off the hydrogen supply for maintenance,
servicing or emergency requirements.

3.16 “Filters” Component that is intended to remove contaminants from the


compressed gaseous hydrogen.

3.17 “Fittings” connector used in joining a pipe or tubing.

3.18 “Rigid fuel line” is rigid tube which has been designed not to flex in normal
operation and through which the compressed gaseous hydrogen flows.

3.19 “Flexible fuel line” is flexible tube or hose through which compressed
gaseous hydrogen flows.

3.20 “Gas tight housing” means device which vents gas leakage to outside the
vehicle including the gas ventilation hose.

3.21 “Pressure indicator” means pressurized device which indicates the gas
pressure.

3.22 “Pressure regulator” means device used to control the delivery pressure of
gaseous fuel in vehicle fuel system.

3.23 “Exhaust point of discharge” is the geometric centre of the area where fuel
cell purged gas is discharged from the vehicle.

3.24 “Service Pressure or Nominal working pressure (NWP)” means the


gauge pressure that characterizes typical operation of a system. For
6
compressed hydrogen gas containers, NWP is the settled pressure of
compressed gas in fully fuelled container or storage system at a uniform
temperature of 15ᵒC.

3.25 “Maximum Working pressure” means the maximum pressure to which a


component is designed to be subjected to and which is the basis for
determining the strength of the component under consideration.

3.26 “Maximum fuelling pressure (MFP)” means the maximum pressure


applied to compressed system during fuelling. The maximum fuelling
pressure is 125 percent of the service or nominal working pressure.

3.27 “Electric energy conversion system” is a system (e.g. fuel cell) that
generates and provides electrical power for vehicle propulsion.

3.28 “Electric power train” means a system consisting of one or more electric
energy storage devices (e.g. a battery, electrochemical flywheel or super
capacitor), one or more electric power conditioning devices and one or more
electric machines that convert stored electric energy to mechanical energy
delivered at the wheels for propulsion of the vehicle.

3.29 “Rechargeable Energy Storage System (REESS)” means the


rechargeable energy storage system that provides electric energy for electric
propulsion. The REESS may include subsystem(s) together with the
necessary ancillary systems for physical support, thermal management,
electronic control and enclosures.

3.30 “High voltage” is the classification of an electric component or circuit, if its


maximum working voltage is greater than 60V and less than or equal to
1500V of direct current (DC), or greater than 30V and less than or equal to
1000V of alternative current (AC).

3.31 “High voltage bus” is the electrical circuit, including the coupling system,
for charging the REESS that operates on high voltage.

3.32 “Drive train” means specific components of power train, such as the
traction motors, electronic control of the traction motor, the associated
wiring harness and connectors.

3.33 “Drive direction control unit” means a specific device physically actuated
by the driver in order to select the drive direction (forward or backward), in
which the vehicle will travel if the accelerator is actuated.

3.34 “IP code” means a coding system to indicate the degrees of protection
provided by an enclosure against access to hazardous parts, ingress of solid
foreign objects, ingress of water to give additional information in connection
with such protection.

7
3.35 “Protection degree” means protection provided by a barrier/enclosure
related to the contact with live parts by a test probe, such as a test finger
(IPXXB) or a test wire (IPXXD).

3.36 “Degree of protection” means the extent of protection provided by an


enclosure against access to hazardous parts against ingress of solid foreign
objects and/or against ingress of water and verified by standardized test
methods.

3.37 “Barrier” means the part providing protection against direct contact to the
live parts from any direction of access.

3.38 “Direct contact” means contact of persons with the live parts.

3.39 “Live parts” means the conductive part(s) intended to be electrically


energized in normal use.

3.40 “Indirect contact” means contact of persons or livestock with exposed


conductive parts.

3.41 “Solid insulator” means the insulating coating of wiring harness provided
in order to cover and protect the live parts against direct contact from any
direction of access, covers for insulating the live parts of connectors, and
varnish or paint for the purpose of insulation.

3.42 “Enclosure” means the part enclosing the internal units and providing
protection against direct contact from any direction of access.

3.43 “Active driving possible mode” is the vehicle mode when application of
pressure to the accelerator pedal (or activation of an equivalent control) or
release of the brake system causes the electric power train to move the
vehicle.

3.44 “Automatic disconnect” is a device that, when triggered, conductively


separates the electrical energy sources from the rest of high voltage circuit
of the electrical power train.

3.45 “Service disconnect” means the device for deactivation of the electrical
circuit when conducting checks and services of the REESS, fuel cell stack,
etc.

3.46 “State of Charge (SOC)” means the available electrical charge in a tested-
device expressed as a percentage of its rated capacity.

3.47 “Maximum Net power” means the power obtained at the wheels of electric
vehicle when tested on chassis dynamometer or at motor shaft when
measured at bench dynamometer at corresponding vehicle/motor speed at
reference atmospheric conditions and full load on wheels of vehicle/motor.

8
3.48 “Maximum 30 minute power” means the maximum net power at wheels
of an electric vehicle drive train at appropriate rated voltage, which the
vehicle drive train can deliver over a period of 30 minutes as an average.

3.49 “Electric range” for vehicles powered by an electric power train only,
means distance that can be driven electrically on one fully charged REESS.

3.50 “Coupling system” for charging the Rechargeable Energy Storage System
(REESS) means the electrical circuit used for charging the REESS from an
external electric power supply (alternative or direct current supply).

3.51 “Electrical chassis” means a set made of conductive parts electrically


linked together, whose potential is taken as reference.

3.52 “Electrical circuit” means an assembly of connected live parts which is


designed to be electrically energised in normal operation.
3.53 “Electronic converter” means a device capable of controlling and/or
converting electric power for electric propulsion.
3.54 “Luggage compartment” is the space in the vehicle for luggage
accommodation, bounded by the roof, hood, floor, side walls, as well as by
the electrical barrier and enclosure provided for protecting the power train
from direct contact with live parts, being separated from the passenger
compartment by the front bulkhead or the rear bulkhead.
3.55 “Passenger compartment (for electric safety assessment)” is the space
for occupant accommodation, bounded by the roof, floor, side walls, doors,
window glass, front bulkhead and rear bulkhead, or rear gate, as well as by
the barriers and enclosures provided for protecting the power train from
direct contact with live parts.
3.56 “On-board isolation resistance monitoring system” is the device that
monitors isolation resistance between the high voltage buses and the
electrical chassis.
3.57 “Fuel Cell Vehicle (FCV)” electrically propelled vehicle with a fuel cell
system as power source for vehicle propulsion. Fuel cell vehicle (FCV)
includes the following types:
 Pure fuel cell vehicles (PFCV), in which the fuel cell system is the only
on-board energy source for propulsion and auxiliary systems.
 Fuel cell hybrid electric vehicles (FCHEV), in which the fuel cell
system is integrated with an on-board rechargeable energy storage
system (REESS) for electric energy supply to propulsion and auxiliary
system. FCHEV design options include the following:
a) Externally chargeable (Off vehicle charging FCV) or non-externally
chargeable (Not Off vehicle charging FCV),
b) Rechargeable energy storage system (REESS): battery or capacitor,

9
c) Driver-selected operating modes: if FCHEV has no driver-selected
operating mode, it has only an FCHEV mode
Table below shows the classification of FCHEV

Chargeability Operating Mode

FCHEV Externally chargeable FCHEV mode


(Off vehicle charging
EV mode
FCV)
Non-externally FCHEV mode
chargeable
EV mode
(Not Off vehicle
charging FCV),

3.58 “Fuel Cell Hybrid Electric Vehicle Operation Mode” mode of an FCHEV
in which both REESS and fuel cell systems are used sequentially or
simultaneously for vehicle propulsion.

4.0 REQUIREMENTS

4.1 Requirements for hydrogen fuelling receptacle

4.1.1 The hydrogen fuelling receptacle shall comply with test requirements laid
down in ISO 17268 standards. The typical profile of H35 hydrogen
receptacle is illustrated in Annexure-I (Example Only).

4.1.2 The compressed hydrogen fuelling receptacle must be integrated with a non-
return valve which shall prevent reverse flow to the atmosphere. Test
procedure is by visual inspection.

4.1.3 If the refuelling connection is not mounted directly on the container, the
refuelling line must be secured by a non-return valve or a valve with the
same function which is directly mounted on or within the container.

4.1.4 A label shall be affixed close to the fuelling receptacle, for instance inside a
refilling hatch, showing the following information: Fuel type (e.g. “CHG”
for gaseous hydrogen/H2 gas, Maximum fuelling pressure (MFP), Nominal
working pressure (NWP), date of removal from service of containers E.g.

H2 gas
‘XX’ MPa

Where ‘XX’= nominal working pressure of the container.

4.1.5 The fuelling receptacle shall be mounted on the vehicle to ensure positive
locking of the fuelling nozzle. The receptacle shall be protected from

10
tempering and the ingress of dirt and water (e.g. installed in a compartment
which can be locked. Test procedure is by visual inspection.

4.1.6 The fuelling receptacle shall not be mounted within external energy
absorbing elements of the vehicle (e.g. bumper) and shall not be installed in
the passenger compartment, luggage compartment and other places where
hydrogen gas could accumulate and where ventilation is not sufficient. Test
procedure is by visual inspection.

4.1.7 The nominal working pressure of the receptacle shall be equal to the nominal
working pressure of class 0 hydrogen components (fuel lines and fittings
containing hydrogen at nominal working pressure greater than 3MPa)
upstream of and including the first pressure regulator.

4.1.8 It shall be ensured that the propulsion system or hydrogen conversion


system(s) excluding safety devices are not operating and that the vehicle is
immobilised while refilling. Measures must be taken to prevent misfuelling
of the vehicle and hydrogen leakage during fuelling.

4.1.9 The compliance plate shall be installed near the filling connection and shall
be clearly visible to the person filling the H2 gas. The compliance plate shall
contain following information:

Fuel

NWP-Nominal working pressure

H2 cylinder Identification number(s)

Date of installation

Water capacity (Liters) of the total installed.

Date of retesting

Date of removal from service of containers

4.2 General requirements for Hydrogen component and system

4.2.1 The vehicle fuel system including components of compressed gaseous


hydrogen storage system and hydrogen fuel system components used in fuel
supply line shall comply with test requirements laid down in standard as
specified in Annexure-II.

4.2.2 Hydrogen components and systems function in a correct and safe way and
reliably withstand electrical, mechanical, thermal and chemical operating
conditions without leaking or visibly deforming.

4.2.3 Hydrogen components and systems reliably withstand range of operating


temperatures and pressures laid down in the standard and protected against
over pressurisation.

11
4.2.4 The material used for those parts of hydrogen components and systems are
to be in direct contact with hydrogen are compatible with hydrogen.

4.2.5 Hydrogen components and systems are designed in such a way that they can
be installed in accordance with the requirements of this standard.

4.2.6 The hydrogen system must be installed in such a way that it is protected
against damage so far as reasonably practicable, such as damage due to
moving vehicle components, impacts, grit, the loading or unloading of
shifting of loads. Hydrogen components and systems must be isolated from
heat source.

4.2.7 Hydrogen components, including any protective materials that form part of
such components, must not project beyond the outline of the vehicle or
protective structure. This does not apply to hydrogen component which is
adequately protected and no part of which is located outside the protective
structure.

4.2.8 Electrically operated devices containing hydrogen must be installed in such


a manner that no current passes through hydrogen containing parts in order
to prevent electric spark in the case of a fracture. Metallic components of the
hydrogen system must have electrical continuity with the vehicle’s electrical
chassis.

4.2.9 Hydrogen components are marked in accordance with the standard.


Hydrogen components with directional flow have the flow direction clearly
indicated.

4.2.10 Vehicle identification labels must be used to indicate to rescue services that
the vehicles is powered by hydrogen and compressed gaseous hydrogen is
used for propulsion of vehicle. The details of vehicle identification
requirements are defined in Annexure-III.

4.3 Requirements for Hydrogen cylinder/container

4.3.1 The compressed gaseous hydrogen cylinder (container) shall comply with
Gas Cylinder Rule, 2016. PESO may evaluate hydrogen cylinders based on
BIS standard or international standards such as ISO 19881:2019, UN ECE
R134, GTR 13

4.3.2 The vehicle fuel system including compressed gaseous hydrogen storage
system shall comply with frontal impact (AIS-096) or AIS-098 as applicable
and lateral impact (AIS-099) crash safety requirements. International
standards to be accepted as per CMVR norms.

4.3.3 In case one or both of the vehicle crash tests specified above are not
applicable for vehicle category, the container or container assembly
including safety devices shall be mounted and fixed so that the following
accelerations can be absorbed without breaking of the fixation or loosening
of the container(s) (demonstrated by testing or calculation). The mass used

12
shall be representative for a fully equipped and filled container or container
assembly.

Vehicles of categories M1 and N1:

(a) +/- 20 g in the direction of travel.

(b) +/- 8 g horizontally perpendicular to the direction of travel.

Vehicles of categories M2 and N2:

(a) +/- 10 g in the direction of travel.

(b) +/- 5 g horizontally perpendicular to the direction of travel.

Vehicles of categories M3 and N3:

(a) +/- 6.6 g in the direction of travel.

(b) +/- 5 g horizontally perpendicular to the direction of travel.

4.3.4 In the case where hydrogen storage system is not subjected to frontal impact
test, the container shall be mounted in a position which is rearward of a
vertical plane perpendicular to centre line of the vehicle and located 420mm
rearward from the front edge of the vehicle.

4.3.5 In the case where hydrogen storage system is not subjected to lateral impact
test, the container shall be mounted in a position which is between the two
vertical planes parallel to the centre line of vehicle located 200mm inside
from the both outermost edge of the vehicle in the proximity of the container.

4.3.6 The hydrogen container may only be removed for replacement with another
hydrogen container, for the purpose of refuelling or for maintenance and it
shall be performed safely. It must be adequately protected against all kinds
of corrosion.

4.3.7 A label shall be permanently affixed on each cylinder/container with at least


the following information or as per PESO guidelines and approvals:

 Name of the manufacture

 Serial number

 Date of manufacture

 NWP

 Date of removal from service

4.4 Requirements for Check Valve/Automatic shut-off valve

13
4.4.1 The check valve of compressed gaseous hydrogen storage system shall
comply with test requirements laid down in ISO/IS 12619-4 or UN ECE
R134 standard.

4.4.2 The automatic shut-off valve of compressed gaseous hydrogen storage


system shall comply with test requirements laid down in ISO/IS 12619-6 or
UN ECE R134 standard.

4.4.3 The hydrogen supply line must be secured with an automatic shut-off valve
mounted directly on or within the container. In the event of an accident, the
automatic shut-off valve mounted directly on or within the container shall
interrupt the flow of gas from the container.

4.4.4 The automatic valve shall close if a malfunction of a hydrogen system so


requires or any other event that results in leakage of hydrogen. When the
propulsion system is switched-off, the fuel supply from the container to the
propulsion system must be switched off and remain closed until the system
is required to operate.

4.5 Requirements for Pressure Relief Device (PRD/TPRD)

4.5.1 For the purpose of containers designed to use compressed gaseous hydrogen,
a pressure relief device shall be non-reclosing thermally activated device that
prevents a container from bursting due to fire effect. The thermally activated
pressure relief device shall comply with ISO/IS 12619-10 or UN ECE R134
standard.

4.5.2 A pressure relief device shall be directly installed into the opening of a
container or at least one container in a container assembly, or into an opening
in a valve assembled into the container, in such a manner that it shall
discharge the hydrogen into an atmospheric outlet that vents to the outside
of the vehicle.

4.5.3 It shall not be possible to isolate the pressure relief device from the container
due to normal operation or failure of another component.

4.5.4 The hydrogen gas discharge from pressure relief device shall not be directed:

(a) Towards exposed electrical terminals, exposed electrical switches or


other ignition sources.

(b) Into or towards the vehicle passenger/luggage compartments,


enclosed/semi-enclosed spaces, wheel housing.

(c) Towards any class 0 components (Hydrogen components with NWP


greater than 3MPa), towards hydrogen gas container.

(d) Forward from the vehicle, or horizontally (parallel to road) from the back
or sides of the vehicle.

14
4.5.5 The vent of pressure relief device shall be protected by a cap. It shall also be
protected against blockage e.g. by dirt, ice, and ingress of water, so far as is
reasonably possible.

4.6 Requirements for Pressure Relief Valve (PRV)

4.6.1 The Pressure Relief Valve (PRV) used in fuel supply line shall comply with
test requirements laid down in ISO/IS 12619-9 standards.

4.6.2 If a pressure relief valve is used, it shall be installed in such a manner that it
shall discharge the hydrogen into an atmospheric outlet that vents to the
outside of the vehicle.

4.6.3 The hydrogen gas discharged from pressure relief valve shall not be directed:

(a) Towards exposed electrical terminals, exposed electrical switches or


other ignition sources.

(b) Into or towards the vehicle passenger or luggage compartments.

(c) Into or towards any vehicle wheel housing.

(d) Towards any class 0 components, towards hydrogen gas container.

4.6.4 It shall not be possible to isolate the pressure relief valve from the hydrogen
components/system due to normal operation or failure of another
component.

4.6.5 The vent of pressure relief valve shall be protected against blockage e.g. by
dirt, ice, ingress of water, etc. so far as is reasonably practicable.

4.7 Requirements for Rigid & Flexible Fuel Lines

4.7.1 The rigid fuel line used in hydrogen fuel supply line shall comply with test
requirements laid down in ISO/IS 12619-13 standards.

4.7.2 The flexible fuel lines used in hydrogen fuel supply line shall comply with
test requirements laid down in ISO/IS 12619-14 standards.

4.7.3 Rigid fuel line shall be secured such that they shall not be subjected to
critical vibration or other stress. Flexible fuel lines shall be secured such that
they shall not be subjected to torsional stress and abrasion is avoided.

4.7.4 Rigid fuel line and flexible fuel lines shall be designed to reasonably
minimise stresses in the lines during removal or installation of adjoining
hydrogen components.

4.7.5 At fixing points, rigid fuel lines and flexible fuel lines shall be fitted in such
a way that galvanic and crevice corrosion are prevented.

4.7.6 Rigid fuel lines and flexible fuel lines shall be routed to reasonably minimise
exposure to accident damage whether inside the vehicle, e.g. due to placing

15
or movement of luggage or other loads, or outside the vehicle, e.g. due to
rough ground or vehicle jacks etc.

4.7.7 The fuel lines shall be fitted with grommets or other protective material at
passage through the vehicle body or other hydrogen components.

4.7.8 If fittings are installed in the passenger or enclosed luggage compartment,


the fuel lines and fittings shall be enclosed in a sleeve which meets the same
requirements as specified for gas tight housing.

4.8 Requirements for Gas tight housing & Ventilation hoses

4.8.1 The gas tight housing and ventilation hoses used in hydrogen fuel supply
line shall comply with test requirements laid down in ISO/IS 12619-12
standards. The clear opening of gas tight housing and ventilation hoses shall
be at least 450 mm2.

4.8.2 The gas tight housing shall be vented to the atmosphere. The ventilation
opening of the gas tight housing shall be at the highest point of the housing
when installed in the vehicle, as far as reasonably practicable. It shall not
ventilate into a wheel arch, nor shall it be aimed at any heat source.
Additionally it shall vent such that hydrogen cannot enter the inside of the
vehicle, passenger and/or luggage compartment.

4.8.3 The passenger compartment of the vehicle must be separated from the
hydrogen system in order to avoid accumulation of hydrogen. It must be
ensured that any fuel leaking from the container or its accessories does not
escape to the passenger compartment of vehicle.

4.8.4 Hydrogen components that could leak hydrogen within the passenger or
luggage compartment or other non-ventilated compartment must be enclosed
by a gas tight housing or by an equivalent solution.

4.8.5 The electrical connections and components in the gas tight housing shall be
constructed such that no sparks are generated.

4.8.6 During leak proof testing, the vent line shall be hermetically sealed and the
gas tight housing shall meet leakage requirements at pressure 0.01 MPa and
without any permanent deformations.

4.8.7 Any connecting system shall be secured by clamps, or other means, to the
gas tight housing or sleeve and the lead-through to ensure that a joint is
formed meeting the leakage requirements at pressure 0.01 MPa and without
any permanent deformations.

4.9 Requirements for Fittings

4.9.1 The fittings used in hydrogen fuel supply line shall comply with test
requirements laid down in ISO/IS 12619-16 standards.

16
4.9.2 The vehicle manufacturer shall ensure that the materials used in fittings are
chosen in such a way that galvanic and crevice corrosion are prevented.

4.9.3 The number of joints in hydrogen fuel supply line shall be limited to
minimum.

4.9.4 Means shall be specified by the manufacturer for leak testing of joints for
the purpose of inspection. If leak testing with a surface active agent is
specified, any joints shall be made in locations where access is possible.

4.10 Requirements for other hydrogen components & systems

The other components of compressed gaseous hydrogen storage system and


fuel system components namely Manual cylinder valve, Pressure regulator,
Pressure indicator, Excess flow valve, Filters,
Pressure/Temperature/Hydrogen/Flow sensors and hydrogen leakage
detection sensors shall comply with test requirements laid down in ISO/IS
12619 standards as applicable.

4.11 Over protection to low pressure system

The hydrogen system downstream of a pressure regulator shall be protected


against overpressure due to the possible failure of the pressure regulator. The
set pressure of the overpressure protection device shall be lower than or
equal to the maximum allowable working pressure for the appropriate
section of the hydrogen system.

4.12 Vehicle exhaust system (Point of Discharge)

At the vehicle exhaust system’s point of discharge, the hydrogen


concentration level shall:

(a) Not exceed 4 percent average by volume during any moving three-
second time interval during normal operation including start-up and
shut-down.

(b) And not exceed 8 percent at any time when tested according to
Annexure 5, Paragraph 4 of UN ECE R134.

4.13 Protection against flammable conditions: Single failure conditions

4.13.1 Hydrogen leakage and/or permeation from the hydrogen storage system
shall not directly vent into the passenger or luggage compartments, or to any
enclosed or semi-enclosed spaces within the vehicle that contains
unprotected ignition source.

4.13.2 Any single failure downstream of the main hydrogen shut-off valve shall not
result in accumulations in the levels of hydrogen concentration in the

17
passenger compartment according to following test procedure defined in
Annexure 5, paragraph 3.2 of UN ECE R134.

4.13.3 If during operation, a single failure results in a hydrogen concentration


exceeding 3.0 percent by volume in air in the enclosed or semi-enclosed
spaces of the vehicle, then a warning shall be provided in accordance with
4.15.1(b). If the hydrogen concentration exceeds 4.0 percent by volume in
the air in the enclosed or semi-enclosed spaces of the vehicle, the main shut-
off valve shall be closed to isolate the storage system (Annexure 5, paragraph
3 of UN ECE R134).

4.14 Fuel system leakage

The hydrogen fuelling line (e.g. piping, joint, etc.) downstream of the main
shut-off valve(s) to the fuel cell system shall not leak. Compliance shall be
verified at NWP (Annexure 5, paragraph 5 of UN ECE R 134).

4.15 Tell-tale signal warning to driver

4.15.1 The warning shall be given by a visual signal or display text with the
following properties:

(a) Visible to the driver while in the driver’s designated seating position
with the driver’s seat belt fastened.

(b) Yellow in colour if the detection system malfunctions (e.g. circuit


disconnection, shot-circuit, sensor fault). It shall be red in compliance
with section 4.13.3.

(c) When illuminated, shall be visible to the driver under both daylight and
night time driving conditions.

(d) Remains illuminated when 3.0 percent concentration or detection


system malfunction exists and the ignition locking system is in the “On”
(“Run”) position or the propulsion system is activated.

4.15.2 The compressed hydrogen storage system shall be provided with suitable
device to indicate level and pressure of hydrogen in the system.

4.16 Post-crash fuel system integrity (for vehicle fuel system)

4.16.1 The vehicle fuel system shall comply with crash safety test requirements as
specified in clause 4.3.2, 4.3.3, 4.3.4 and 4.3.5 of this standard.

4.16.2 Fuel leakage limit

The volumetric flow of hydrogen gas leakage shall not exceed an average of
118 NL (Normal Litre) per minute of time interval, ∆t, as determined in
accordance with Annexure 5, paragraph 1.1 or 1.2 of UNR 134.

4.16.3 Concentration limit in enclosed spaces

18
Hydrogen gas leakage shall not result in a hydrogen concentration in the air
greater than 4.0 percent by volume in the passenger and luggage
compartments (Annexure 5, paragraph 2 of UNR 134). The requirement is
satisfied if it is confirmed that the shut-off valve of the storage system has
closed within 5 seconds of the crash and no leakage from the storage system.

4.16.4 Container Displacement

The storage container(s) shall remain attached to the vehicle at a minimum


of one attachment point.

4.17 Requirements for electric propulsion and power management system

The electric propulsion and power management system of fuel cell vehicle
shall comply with safety and performance requirements laid down in
following Automotive Indian Standards:

AIS-038 (Rev.2) : Battery operated vehicles – Requirements for


construction and functional safety.
TED27(16784)w

AIS-039 (Rev.1) : Electric power train vehicles-Measurement of


electric energy consumption.
IS 17191_Part 1

AIS-040 (Rev.1) : Electric power train vehicles- Method of


measuring the range.
IS 17191_Part 2

AIS-041 (Rev.1) : Electric power train vehicles-Measurement of


net power and the maximum 30 minute power.
IS 17191_Part 3

AIS-048 : Battery operated vehicles – Safety requirements


of traction batteries.

AIS-049 (Rev.1) Electric power train vehicles- CMVR type


approval for electric power train vehicles.

4.18 Electromagnetic Compatibility

4.18.1 All electric assemblies on FCV, which could effect safe operation of the
vehicle, shall be functionally tolerant of the electromagnetic environment to
which the vehicle normally will be exposed. This includes fluctuating
voltage and load conditions, and electrical transients.

4.18.2 The FCV shall be tested according to the AIS-004 (Part 3).

4.19 Operational Safety

19
4.19.1 Main switch function

4.19.1.1 General

 A main switch function shall be provided so that operator can disconnect


traction power sources and shut off the fuel supply.

 The control of the main switch function shall be accessible similar to a


conventional original switch, and shall be capable of being actuated by
the driver.

 If deactivated by the main switch function, the fuel cell system may
remain in a position to supply the fuel for performing certain function
such as purge.

4.19.1.2 Fuel cell power system, power-on/power-off procedure

 For the power-on procedure of FCV, at least two deliberate and distinctive
actions shall be performed to go from the power-off mode to the active
driving possible mode.

 Only one action is required to go from the active driving possible mode
to the power-off mode.

 The power-on/off procedures may be performed using the same device as


for the main switch function.

 It shall be indicated to the driver, continuously or temporarily, that the


fuel cell power system is ready for driving.

 After an automatic or manual turn-off of the fuel cell power system, it


shall only be possible to reactivate it by the power-on procedure as
described.

4.19.2 Driving

4.19.2.1 Indication of reduced power

 If the fuel cell power system is equipped with a means to automatically


reduce the propulsion power, significant reductions should be indicated
to the driver. Such means could limit the effects of a fault in the fuel cell
power system or of an excessive power demand by the driver.

4.19.2.2 Driving backward

 If driving backward is achieved by reversing the rotational direction of


the electric motor, the following requirements shall be met to prevent the
danger of unintentional switching to backward direction when the vehicle
is in motion.

20
 Switching between forward and backward direction shall require:

- Either two separate actions by the driver; or

- If only one action is required by the driver, a safety device that allows
the transition only when the vehicle does not move or moves slowly
as specified by the manufacturer.

 If driving backward is not achieved by reversing the rotational direction


of the electric motor, then requirements mentioned in CMVR for vehicles
propelled by internal combustion engines backward, shall apply.

4.19.2.3 Parking

 When leaving the vehicle, it shall be indicated to the driver if the fuel cell
power system is still in the driving enabled mode.

 No unexpected movement of the vehicle shall be possible by its electric


drive system after the driver has switched to the power-off mode.

4.20 Protection against failures

4.20.1 Fail safe design

 The design of systems and components specific to FCV shall consider


fail-safe design for electric and hazardous fluid system controls. Electric
circuits shall open and fuel shutoffs shall close to isolate electric and fuel
sources of the fuel cell power system.

4.20.2 First failure response

 Safety measures shall be provided to reduce hazards for persons caused


by single-point hardware or software failures (first failures) in system and
components specific to FCVs, as identified in an appropriate hazard
analysis performed by the vehicle manufacturer. Such hazard analysis
may use a FMEA (failure mode and effect analysis), or a FTA (fault tree
analysis), or another appropriate method. In particular, the potential
hazard in 4.20.3 & 4.20.4 shall be avoided.

 Safety measures shall include the ability to perform shutdowns safely


when faults are detected that could lead to hazardous condition. Safe
shutdowns shall consider the operational state of the vehicle.

4.20.3 Unintentional vehicle behaviour

Unintentional acceleration, deceleration and reversal of direction of the FCV


shall be managed as per 4.20.1.

4.20.4 Connections

21
The electric and/or mechanical connectors shall be provided with means to
prevent unexpected disconnection which could result in hazardous
behaviour of the vehicle.

4.21 Owners guide or manual

Due to large degree of variation possible in fuel cell vehicle systems, the
vehicle manufacturer should provide an owner’s guide or manual that
addresses the unique operating, fuelling, and safety characteristics of the
vehicle. It is recommended that the following items be addressed.

a. Procedure for safe vehicle operation, including operating environments.

b. Precautions related to the fluids and materials stored, used, or processed


in the vehicle.

c. Possible safety hazards posed by vehicle or system operation and


appropriate action(s) if a problem is detected. Any restrictions or
building requirements related to operation, parking or storage in
residential garages or commercial structurers, and any special
requirements for sealed shipping shall be noted.

d. Fuelling procedures and safety precautions.

e. Precautions related to operator replacement of parts or fluids.

f. Information for roadside emergencies.

g. Operator service procedures, checks, and maintenance schedules.

4.22 Emergency Response

The manufacturer of the FCV should have available information for safety
personnel and/or emergency responders with regard to dealing with
accidents involving a FCV. The following information may be requested:

a. Explanation of hazards associated with the fluids, hazardous voltage


systems, and any materials or components in the fuel cell system or
vehicle in general.
b. Identification of vehicle by safety labels.

c. Procedure for verifying that automatic fuel shut-off and electrical


disconnection functions have occurred.

d. Location and procedures for manual shut-off of fuels and disconnection


of electrical bus, if applicable.

e. Information should be provided that situations may occur where some


tanks have vented and others are still pressurised.

22
4.23 Service Manual

Due to large degree of variation possible in fuel cell vehicle systems, the
vehicle manufacturer should be responsible for the compilation of
information related to vehicle service and maintenance. It is recommended
that following items be addressed:

a. Chemical and physical properties of hazardous material stored or


processed in the vehicle.

b. Possible safety hazard posed by the vehicle or its systems during


maintenance and appropriate action(s) if a fault is detected.

c. First aid procedures specific to the unique hazards of the vehicle.

d. Maintenance tools, equipment, and personal protective equipment (PPE).

e. Methods and procedures for specific operations (such as defaulting).

f. Suggested and required maintenance items and their schedules.

4.23 Fire Prevention in Hydrogen Fuel Cell Vehicles

Considering the various chemical properties of hydrogen, it is suggested that fire


in hydrogen fuel cell vehicles can be best prevented by design, construction,
manufacturing, detection control system and suitable training of personnel in
service. Accordingly, fitment of FDSS (Fire Detection and Suppression System) in
fuel cell vehicles is exempted.

23
ANNEXURE-I
Typical Profile of Hydrogen Fuelling Receptacle

H35 Hydrogen Receptacle (For Illustration/example Purpose only)

Material shall demonstrate hydrogen compatibility as described in clause 4.5


of ISO 17268 and a minimum hardness of 80 Rockwell B (HRB). Unless
otherwise specified, surface finish shall be 0.4μm to 3.2 μm.

a) Shaded area represents an area, which shall be kept free of all components
except for the seal. Surface finish shall be 0.8 μm±0.05μm.

b) Reference sealing material surface to a no. 110 O-Ring with the following
dimensions: internal diameter: 9.19mm±0.13mm; width:
2.62mm±0.08mm.

24
c) Nozzle side: No part of the nozzle assembly shall extend beyond the
receptacle stop ring.

d) Vehicle side: The stop ring shall have a continuous shape that has an
effective diameter of 30mm or more and a thickness greater than 5mm.

ANNEXURE-II

Safety checklist and type approval requirements for


hydrogen fuel cell vehicles

Sr.No. Systems/Components Test Details & Reference


Certifying Standard
Authority
1 Compressed gaseous hydrogen PESO, Nagpur to Gas cylinder rules
cylinder/container certify or endorse 2016 or as endorsed
in case of foreign by PESO.
make

2 Fitment of cylinder on vehicle Test agency to Clause no. 4.3


verify as per clause
4.3 of this standard

3 Hydrogen cylinder automatic PESO, Nagpur to ISO/IS 12619-6 or


shut-off valve certify or endorse UN ECE R134
in case of foreign
make

4 Thermally activated pressure Testing of the ISO/IS 12619-10 or


relief device (TPRD) component as per UN ECE R134
ISO/IS 12619-10
or UN ECE R134
by authorised test
agency

5 Check valve Testing of the ISO/IS 12619-4 or


component as per UN ECE R134
ISO/IS 12619-4 or
UN ECE R134 by
authorised test
agency

25
6 Fuelling receptacle Testing of the ISO 17268
component as per
ISO 17268 by
authorised test
agency

7 Pressure regulator Testing of the ISO/IS 12619-3


component as per
ISO/IS 12619-3 or
by authorised test
agency

8 Manual cylinder valve Testing of the ISO/IS 12619-5


component as per
ISO/IS 12619-5 by
authorised test
agency

9 Gas injector Testing of the ISO/IS 12619-7


component as per
ISO/IS 12619-7 by
authorised test
agency

10 Pressure indicator Testing of the ISO/IS 12619-8


component as per
ISO/IS 12619-8 by
authorised test
agency

11 Pressure relief valve Testing of the ISO/IS 12619-9


component as per
ISO/IS 12619-9 by
authorised test
agency

12 Excess flow valve Testing of the ISO/IS 12619-11


component as per
ISO/IS 12619-11
by authorised test
agency

13 Gas tight housing and Testing of the ISO/IS 12619-12


ventilation hose component as per
ISO/IS 12619-12

26
by authorised test
agency

14 Rigid fuel line in stainless steel Testing of the ISO/IS 12619-13


component as per
ISO/IS 12619-13
by authorised test
agency

15 Flexible fuel line Testing of the ISO/IS 12619-14


component as per
ISO/IS 12619-14
by authorised test
agency

16 Filters Testing of the ISO/IS 12619-15


component as per
ISO/IS 12619-15
by authorised test
agency

17 Fittings Testing of the ISO/IS 12619-16


component as per
ISO/IS 12619-16
by authorised test
agency

18 Pressure/Temperature/H2 Testing of the EC 79/2009


leakage sensor component as per
EC79/2009 by
authorised test
agency

19 Construction and functional Testing of AIS-038 (Rev.2) /


safety of battery operated component and TED 27 (16784)w
vehicles vehicle as per AIS-
038 (Rev. 2) / TED
27 (16784)w by
certifying agency

20 Measurement of electric Testing of vehicle AIS-039 (Rev.1)/IS


energy consumption as per AIS-039 17191_Part 1
(Rev.1)/IS
17191_Part 1 by
certifying agency

27
21 Measurement of vehicle range Testing of vehicle AIS-040 (Rev.1)/IS
for electric power train as per AIS-040 17191_Part 2
vehicles (Rev.1)/IS
17191_Part 2 by
certifying agency

22 Measurement of net power and Testing of vehicle AIS-041 (Rev.1)/IS


the maximum 30 minute power as per AIS-041 17191_Part 3
(Rev.1)/IS
17191_Part 3 by
certifying agency

23 Safety requirement of traction Testing of vehicle AIS-048


battery as per AIS-048 by
certifying agency

24 Hydrogen Fuel consumption Measurement of ISO 23828


measurement energy
consumption in
km/l or km/kg or
km/MJ
Note:

1) The corrigendum, amendment and revision of standards referred in this


document to be governed by AIS-000.

2) International standards to be accepted for compliance as per CMVR


norms.

3) AIS standards or other standards mentioned in this document to be


referred till the time corresponding BIS specifications are notified under
the Bureau of Indian Standard Act, 1986 (63 of 1986)

28
ANNEXURE-III
Vehicle Identification Requirements
1.0 Hydrogen vehicle shall be equipped with means of identification as set out in
this annexure.
2.0 Hydrogen vehicle shall carry labels as specified in section 3 and 4.
2.1 In case of hydrogen vehicles of categories M1 and N1, one label shall be
installed within engine compartment of the vehicle and one in the vicinity of
the refuelling device or receptacle.
2.2 In case of hydrogen vehicles of categories M2 and M3, labels shall be installed:
on the front and rear of the vehicle, in the vicinity of the refuelling device or
receptacle, and to the side of each set of doors.
2.3 In the case of public service vehicles of categories M2 and M3, the labels
installed on the front and rear of the vehicle shall be of the size as set out in
section 4 of EU406.
2.4 In the case of hydrogen vehicles of categories N2 and N3, labels shall be
installed: on the front and rear of the vehicle, and in the vicinity of the refuelling
device or receptacle.
2.5 The label shall be either a weather resistant adhesive label or weather resistant
plate.

2.5.1 Labels for hydrogen vehicle using compressed (gaseous) hydrogen

29
The colour and dimensions of the label shall fulfil the following requirements:

Colours:

Background : Red

Border : White

Letters : White

Either the borders and letters or the background shall be retro-reflective.

Colorimetric and photometric properties shall comply with the requirements


of clause 11 of ISO 3864-1.

Dimensions:

Width : 40mm (side length)

Height : 40mm (side length)

Border width : 2mm

Font size:

Font height : 9mm

Font thickness : 2mm

The words shall be in upper case characters and shall be centred in the middle
of label.

2.5.2 Labels for public service hydrogen vehicles of categories M2 and M3 to be


installed on front and rear of the vehicle.

30
The colour and dimensions of the label shall fulfil the following requirements:

Colours:

Background : Red

Border : White

Letters : White

Either the borders and letters or the background shall be retro-reflective.

Colorimetric and photometric properties shall comply with the requirements


of clause 11 of ISO 3864-1.

Dimensions:

Width : 125mm (side length)

Height : 125mm (side length)

Border width : 5mm

Font size:

Font height : 25mm

Font thickness : 5mm

The words shall be in upper case characters and shall be centred in the middle
of label.

31
ANNEXURE-IV

Additional Technical Specification of Fuel Cell Vehicle


To Be Submitted By Vehicle Manufacturer

1.0 General description of vehicle

1.1 Name of the manufacturer

1.2 Vehicle model name

1.3 Vehicle type & category

1.4 Variants (if any)

Hydrogen Cylinder (PESO


2.0
Approved/Endorsed)

32
2.1 Make

2.2 Identification No.

2.3 Working pressure (kg/cm2)

2.4 Max. test pressure (kg/cm2)

2.5 Cylinder capacity (water equivalent)

2.6 Approval No.

3.0 Cylinder Valves (PESO Approved/Endorsed)

3.1 Make

3.2 Model name/Identification No.

3.3 Type

3.4 Working pressure (kg/cm2)

3.5 Max. test pressure (kg/cm2)

3.6 Approval No.

TPRD (Thermally Activated Pressure Relief


3.7
Device)

3.7.1 Make

3.7.2 Model name/Identification No.

3.7.3 Type

3.7.4 Working pressure (kg/cm2)

3.7.5 Max. test pressure (kg/cm2)

3.7.6 Approval No.

3.8 Check valve

3.8.1 Make

3.8.2 Model name/Identification No.

3.8.3 Type

3.8.4 Working pressure (kg/cm2)

33
3.8.5 Max. test pressure (kg/cm2)

3.8.6 Approval No.

3.9 Gas Injectors

3.9.1 Make

3.9.2 Model name/Identification No.

3.9.3 Type

3.9.4 Working pressure (kg/cm2)

3.9.5 Max. test pressure (kg/cm2)

3.9.6 Approval No.

3.10 Excess flow valve

3.10.1 Make

3.10.2 Model name/Identification No.

3.10.3 Type

3.10.4 Working pressure (kg/cm2)

3.10.5 Max. test pressure (kg/cm2)

3.10.6 Approval No.

4.0 Refilling valve

4.1 Make

4.2 Model name/Identification No.

4.3 Type

4.4 Working pressure (kg/cm2)

4.5 Max. test pressure (kg/cm2)

4.6 Approval No.

5.0 Pressure Regulator

5.1 Make

5.2 Model name/Identification No.

34
5.3 Type

5.4 Inlet pressure (kg/cm2)

5.5 Outlet pressure (kg/cm2)

5.6 No. of stages

5.7 Approval No.

6.0 Hydrogen Filters

6.1 Make

6.2 Model name/Identification No.

6.3 Type

6.4 Inlet pressure (kg/cm2)

6.5 Outlet pressure (kg/cm2)

6.6 Approval No.

7.0 Hydrogen Rigid Fuel Lines

7.1 Make

7.2 Model name/Identification No.

7.3 Type

7.4 Working pressure (kg/cm2)

7.5 Max. test pressure (kg/cm2)

7.6 Outer diameter/Inner diameter

7.7 Protection quality (material used)

7.8 Approval No.

8.0 Hydrogen Flexible Fuel Lines

8.1 Make

8.2 Model name/Identification No.

8.3 Type

8.4 Working pressure (kg/cm2)

35
8.5 Max. test pressure (kg/cm2)

8.6 Outer diameter/Inner diameter

8.7 Protection quality (material used)

8.8 Approval No.

9.0 Refilling valve interlocking switch

9.1 Make

9.2 Identification No.

9.3 Type

10.0 Current limiting device (Fuse)

10.1 Make

10.2 Identification No.

10.3 Voltage/Current ratings

10.4 Type

11.0 Pressure Indicator

11.1 Make

11.2 Identification No.

11.3 Type

12.0 Service shut-off valve

12.1 Make

12.2 Identification No.

12.3 Type

13.0 Gas tight housing

13.1 Make

13.2 Identification No.

13.3 Type

14.0 Ventilation hoses

36
14.1 Make

14.2 Identification No.

14.3 Type

14.4 Inner & outer diameter

14.5 Pressure Sensors

14.5.1 Make

14.5.2 Identification No.

14.5.3 Type

14.6 Temperature Sensors

14.6.1 Make

14.6.2 Identification No.

14.6.3 Type

14.7 Leakage Sensors

14.7.1 Make

14.7.2 Identification No.

14.7.3 Type

15.0 Fuel Cell

15.1 Make, Trade name and mark of the fuel cell

15.2 Types of fuel cell

15.3 Nominal voltage (V)

15.4 Number of cells

15.5 Type of cooling system (if any)

15.6 Max Power (kW)

Brief description of system including


15.7 schematic layouts of hydrogen fuel cell
vehicles.

16.0 Description of The Traction Battery Pack

37
16.1 Make and Trade name (If any)

16.2 Kind of Electro – Chemical Chemistry

16.3 Nominal Voltage (V) at Pack level

16.3.1 Nominal Voltage (V) at Cell Level

16.4 Number of Cells/Modules and its Configuration

16.5 Battery Energy (kWh)

16.6 Battery Capacity (C5),

16.7 End of Discharge Voltage Value (V) at Pack


Level

16.8 Provision of ventilation for battery Yes / No

16.8.1 Brief description of the battery pack ventilation


system adopted in the vehicle. Provide drawing
if necessary.

16.9 Traction Battery Approval as per AIS 048


:Report Number

16.10 On-board Indication of battery state of charge


(SOC)

16.10.1 Details of indication when state of charge


(SOC) of the battery reaches a level when the
manufacturer recommends re-charging.

16.10.1.1 Indication format.

16.10.1.2 Relationship of state of charge indicator and the


indication.

16.10.1.3 Make

16.10.1.4 Model

16.10.2 Indication of state of charge of battery reaches a


level at which driving vehicle further may cause
damage to batteries

16.10.2.1 Indication format.

16.10.2.2 Relationship of state of charge indicator and the


indication.

38
16.11 Battery Mass (kg)

16.12 Brief description of maintenance procedure of


battery pack, if any

17.0 Battery Management System (BMS) (If any)

17.1 Make

17.2 Model Number / Part Number

17.3 Software Version

17.4 Hardware Version

17.5 Architecture (attach circuit board diagram and


Cell configuration structure )

17.6 Balancing Type (Active/Passive)

17.7 Communication Protocol

18.0 DC – DC Converter

18.1 Make

18.2 Model Number / Part Number

18.3 Hardware Version

18.4 Input Range (Current in A and Voltage in V)

18.5 Output Range (Current in A and Voltage in V)

19.0 Description of The Drive Train

19.1 General

19.1.1 Make

19.1.2 Type

19.1.3 Use : Mono motor / multi motors (number)

19.1.4 Transmission Arrangement parallel / Transaxial


/ others to precise

19.1.5 Test Voltage


(V)

19.1.6 Motor Nominal Speed (min -1)

39
19.1.7 Motor Maximum Speed, Min –1 or by default
reducer outlet shaft / gear box speed (specify
gear engaged)

19.1.8 Maximum Power Speed (min –1) and


(km/h)

19.1.9 Maximum Power


(kW)

19.1.10 Maximum Thirty Minutes Power (kW)

19.1.11 Maximum Thirty Minutes speed km/h


(Reference in AIS-039 (Rev.1) and AIS-040
(Rev.2)

19.1.12 Range as per AIS 040 (Rev.1) (km)

19.1.13 Speed at the beginning of the range (min –1)

19.1.14 Speed at the end of the range (min –1 )

19.2 Traction
Motor

19.2.1 Make

19.2.2 Model Number / Part number

19.2.3 Type (BLDC, DC, AC etc)

19.2.4 Working Principle

19.2.4.1 Direct current / alternating current / number of


phases

19.2.4.2 Separate excitation / series / compound

19.2.4.3 Synchron / asynchron

19.2.4.4 Coiled rotor / with permanent magnets / with


housing

19.2.4.5 Number of Poles of the Motor

19.2.5 Motor power curve (kW) with motor RPM (min-


1
) / vehicle speed in (km/h), (Provide Graph)

19.3 Power Controller

19.3.1 Make

40
19.3.2 Model Number / Part number

19.3.3 Software Version

19.3.4 Hardware Version

19.3.5 Type

19.3.6 Control Principle : vectorial / open loop / closed


/ other (to be specified )

19.3.7 Maximum effective current supplied to the


Motor (A)

19.3.8 Voltage range use (V to V)

19.4 Cooling System

Motor (Liquid / Air)

Controller (Liquid / Air)

Battery (Liquid / Air)

19.4.1 Liquid cooling equipment characteristics

19.4.1.1 Nature of the liquid ,

circulating pumps (Yes / No)

19.4.1.2 Characteristics or make(s) and type(s) of the


pump

19.4.1.3 Thermostat : setting

19.4.1.4 Radiator : drawing(s) or make(s) and type(s)

19.4.1.5 Relief valve : pressure setting

19.4.1.6 Fan : Characteristics or make(s) and type(s)

19.4.1.7 Fan : duct

19.4.2 Air-cooling equipment characteristics

19.4.2.1 Blower : Characteristics or make(s) and type(s)

19.4.2.2 Standard air ducting

19.4.2.3 Temperature regulating system (Yes / No)

41
19.4.2.4 Brief description

19.4.2.5 Air filter

19.4.2.5.1 Make(s)

19.4.2.5.2 Type(s)

19.4.3 Maximum temperatures recommended by


the manufacturer:

19.4.3.1 Motor Outlet (oC)

19.4.3.2 Controller inlet (oC)

19.4.3.3 Battery inlet (oC)

19.4.3.4 At motor reference point(s) (oC)

19.4.3.5 At controller reference point(s) (oC)

19.4.3.6 At Battery reference point(s) (oC)

19.5 Insulating Category

19.5.1 Ingress Protection (IP)-Code

19.6 Lubrication System Principle

19.6.1 Bearings (Friction / Ball)

19.6.2 Lubricant (Grease / Oil)

19.6.3 Seal (Yes / No)

19.6.4 Circulation (With / Without)

20.0 Charger (If any)

20.1 Charger (On board / External)

20.1.1 Make

20.1.2 Model

20.1.3 Software Version

20.1.4 Hardware Version

20.1.5 Type (AC/DC, Slow /Fast)

42
20.1.6 Standard Protocol (BEVC DC001(or) BEVC
AC001(or) CCS (or) GB/T (or) CHAdeMO (or)
SAE J1772 (or) if other specify)

20.2 Description of the normal profile of charging


system

20.3 Specifications

20.3.1 Mains Supply : single phase/ three phase

20.3.2 Input Nominal Voltage (V) & frequency (Hz)


with tolerances.

20.3.3 Output Voltage Range (V) and Current Range


(A)

20.4 Reset period recommended between the end of


the discharge and the start of the charge

20.5 Recommended duration of a complete charge

20.6 In case of on-board charger

20.6.1 Continuous rating of charger socket (A)

20.6.2 Time rating (h) of charger socket, if any

20.6.3 Whether soft-start facility (Yes / No)

20.6.4 Maximum initial in-rush current (A)

21.0 Electrical details of vehicle for functional


safety

21.1 Schematic diagram showing the electrical layout


giving all major electrical items along with their
physical location in the vehicle. It shall include
batteries, power-train components, protection
fuses, circuit breakers etc.

21.2 Specifications of circuit breakers/ fuses used for


protection of batteries / power-train

21.2.1 IS / IEC specifications

21.2.2 Rating (A)

21.2.3 Opening time (ms)

21.3 Working voltage V

43
21.4 Schematic highlighting physical location of live
parts having working voltage greater than 60 V
DC or 25 V AC

21.5 Electric cables / connectors / wiring harness

21.5.1 IEC protection class

21.5.2 Insulation material used

21.5.3 Is Conduits provided? (Yes / No)

21.6 List of exposed conductive parts of on-board


equipment.

21.6.1 Any potential equalization resistance used to


electrically connect these parts (Yes/ No)

21.6.2 If yes, give details

21.7 List of failures due to which the vehicle will


come to standstill

21.8 List of conditions under which the performance


of vehicle is limited and how.

22.0 Electrical energy consumption of Vehicle in


W-h/km, as per AIS-039

23.0 Any other additional information the


manufacturer would like to declare

44
ANNEXURE-V

Reference Standards:

Considerable assistance has been taken from following International and national
standards in preparation of this standard.

1. UNR 134 Uniform provisions concerning the approval of motor


vehicles and their components with regard to the safety
related performance of hydrogen fuelled vehicles (HFCV).
2. GTR 13 Global technical regulation on hydrogen and fuel cell
vehicle.
3. EC 79/2009 Type approval of hydrogen-powered motor vehicles.

4. EU 406/2010 Type approval of hydrogen-powered motor vehicles.

5. ISO/IS 12619 Compressed gaseous hydrogen (CGH2) and


hydrogen/natural gas blend fuel system components.
6. ISO 17268 Gaseous hydrogen land vehicle refuelling connection
device.
7. ISO 23828 Fuel Cell Road Vehicles-Energy consumption
measurement-vehicles fuelled with compressed hydrogen.
8. ISO 23272-1 Fuel Cell Road Vehicles-Safety specifications-Vehicle
functional safety.
9. AIS-038 (Rev.2) Battery operated vehicles – Requirements for construction
TED 27 (16784)w and functional safety.
10. AIS-039 (Rev.1) Electric power train vehicles-Measurement of electric
energy consumption.
IS 17191_Part 1
11. AIS-040 (Rev.1) Electric power train vehicles- Method of measuring the
range.
IS 17191_Part 2
12. AIS-041 (Rev.1) Electric power train vehicles-Measurement of net power
and the maximum 30 minute power.
IS 17191_Part 3
13. AIS-048 Battery operated vehicles – Safety requirements of traction
batteries.
14 AIS-049 (Rev.1) Electric power train vehicles- CMVR type approval for
electric power train vehicles.

45
ANNEXURE-VI
(See Foreword)
COMMITTEE COMPOSITION*

ELECTRIC AND HYBRID VEHICLES SECTIONAL COMMITTEE, TED 27

46
Annexure – 5

Minutes of 1st meeting of BIS TED27 P8 panel on Hydrogen Fuel Cell Vehicles

The 1st meeting of BIS TED27 P8 panel on hydrogen fuel cell vehicle held virtually on 10 th
December’2021 (Friday) under panel convenorship of Mr. P S Gowrishankar (GM & Head-
Regulations & IB, TATA Motors Ltd, ERC, Pune).
Participants: BIS, ARAI, TML, MSIL, M&M, TKM, ACMA, BOSCH, KPIT, ERIC, RBIN,
TED 27 P8 members
1. Panel convenor welcomed all the participants and gave an overview of Hydrogen as
automotive fuel in India. He informed that Hydrogen as automotive fuel is already notified
vide GSR 889(E) dated 16th Sep’2016 followed by notification of Hydrogen Fuel Cell
standard vide GSR 579(E) dated 23rd Sep’2020. He mentioned that these notifications will
help India to realise hydrogen economy and would enable OEMs to obtain domestic type
approval certificate for hydrogen fuel cell vehicles.

2. Giving the background of panel, convenor informed that based on suggestions from Electric
and Hybrid vehicle section committee, BIS TED27 P8 panel has been constituted with
objective to formulate Indian Standard on hydrogen fuel cell vehicle.

3. He gave detailed presentation on hydrogen fuel cell vehicle technology / aggregates. He


informed that Automotive Industry Standard and Bureau of Indian Standard are drafted based
on study, review and comparison of global standards and includes best safety practices being
followed in the world. He further apprised members on overall content of hydrogen fuel cell
standard.

4. It was informed that based on suggestions from BIS sectional committee, the draft Indian
Standard on hydrogen fuel cell vehicle is already prepared and wide circulated for members
review and committee. Convenor requested members to go through the draft standard and
provide comments before 15th Jan’2022 for further discussions, deliberations and suitable
incorporation in the standard.

5. Mr. Parag Mengaji, ARAI suggested that as AISC panel on hydrogen fuel cell vehicle has
already done extensive work in formulation of AIS-157 standard, the draft Indian Standard
can be aligned with notified AIS standard. Panel convenor concurred with the proposal and
informed that draft Indian standard is formulated based on AIS-157 standard only and
requisite changes/updates are incorporated based on the overall requirements.

6. Mr. Uday Harite (ACMA), Mr. Sanjay Khatri (Bosch) and Mr. Mohan (ERCI) confirmed that
they will study and review the draft Indian standard and will provide their comments
/suggestions before 15th Jan’2022.

7. Mr. Tejas and Mr. Kiran Dakle from KPIT Technologies Ltd. highlighted certain challenges

47
pertaining to technology demonstration and serial production of hydrogen fuel cell vehicle
along with acceptance of International Standards. Convenor informed that suggestions made
by KPIT in previous occasions are already incorporated in the draft standard and provision
of alternate standards are appropriately covered. He also informed that hydrogen fuel cell
vehicles can be imported through GSR 870(E) based on compliance to EEC directives, ECE
regulations and Japanese standards. Convenor emphasized that comments should be backed
with detailed technical justification and should have acceptance and convergence from other
members/stakeholders including certification agencies.
8. Mr. Gaurav Jayaswal (BIS secretariat) suggested that based on approval from TED-27
sectional committee, the draft Indian Standard will be circulated as P-Draft for members’
comments. He suggested that consolidated comments received from Ashok Leyland and other
members can be discussed and deliberated in next panel meeting for suitable consideration
and incorporation.

9. Panel convenor thanked all members for their active participation and requested members to
give their valuable comments and suggestions to make the IS under preparation to make it
robust and comprehensive. He suggested secretariat to apprise TED-27 chair on progress
made by P8 panel during forthcoming sectional committee meeting scheduled on 21 st
Decmber’2021.

10. Meeting ended with vote of thanks to the chair.

End of Minutes of Meeting

48
Annexure – 6

REVIEW ANALYSIS OF INDIAN STANDARD

(To be submitted to the Sectional Committee)

1. Sectional Committee No. & Title: TED 27, ELECTRIC AND HYBRID
VEHICLES SECTIONAL COMMITTEE

2. IS No: IS 15886:2010

3. Title in English: “Road Vehicles: Battery Operated--Vehicles - Code of Practice”

4. Title in Hindi: “सड़क वाहन: बैटरी चालित - वाहन - अभ्यास संहहता”

5. ICS No. 43.120

6. Date of review: 13-10-2021

7. Review Analysis

i) Amendment to be incorporated, if any: NIL

ii) Status of standard(s), if any from which assistance had been drawn in the
formulation of this IS.- N/A

Standard Whether the Major changes Action proposed


(No. & Title) standard has
since been
revised
- - - -

iii) Status of standards referred in the IS- N/A


Referred IS No. of this Changes that are of Action proposed
standards standards since affecting the
(No. & Title) revised standard under
review
- - - -

iv) Any other standards available related to the subject & scope of the standard
being reviewed (International/regional/other national/association/consortia,
etc or of new or revision of existing Indian Standard)

49
Standard Provisions that could be Action proposed
(No. & Title) relevant while reviewing the
IS

v) Technical comments on the standard received, if any- N/A

Source Clause of IS Comment Action proposed


- - - -

vi) Information available on technical developments that have taken place (on
product/processes/practices/use or application/testing/input materials, etc)- -
N/A

Source Development Relevant clause of Action proposed


the IS under review
that is likely to be
impacted
(Clause & IS No.)
- - - -

vii) Issues arising out of changes in any related IS or due to formulation of new
Indian Standard

Related IS Provision in the Changes that may Action proposed


and its Title IS under review be necessary in the
(revised or that would be Standards under
new) impacted & the review
clause no. or
addition of new
clause/provision
IS 17191 - - To withdraw IS
(Part1:2019) 15886:2010 in
IS 17191 lieu of the new
(Part2: 2019) standards
IS 17191 already released
(Part3:2019)

viii) Any consequential changes to be considered in other IS

Related IS to Requirements to be impacted


get impacted
- -

50
8. Any other observation:

9. Recommendations:

51

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