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Article history: Various chemicals used in hydraulic fracturing have raised environmental and human health (EHH) con-
Received 2 January 2019 cerns regarding water resources contamination, leading to the transition towards the use of chemicals
Received in revised form 12 June 2019 with minimum EHH hazards. Chemical hazard screening and indexing approaches have been used to
Accepted 2 August 2019
measure the chemical hazard of hydraulic fracturing, and each approach is associated with inherent
Available online 11 August 2019
advantages and limitations. In this study, the two chemical hazard assessment approaches were dis-
cussed, and an integrated chemical hazard screening and indexing system was developed to combine
Keywords:
the strengths of the two approaches. The integrated system was applied to assess the EHH hazards of
Hydraulic fracturing
Environmental and human health
representative hydraulic fracturing chemicals used in British Columbia, Canada. The hazard screening
Oil and gas chemical results showed that more than half of the ingredients and additives were classified into high hazard
Hazard screening groups. Moreover, the integrated system generated more critical hazard assessment results than two
Hazard indexing hazard indexing systems, revealing that using the individual hazard indexing approach could result in
Chemical hazard assessment underestimated EHH hazards for chemicals. The integrated system can significantly improve the data
confidence levels of hazard assessment results compared to a previously developed indexing system.
The integrated system can also help formulate fracturing fluids with low EHH hazards by identifying
ingredients of high hazard concerns.
© 2019 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
1. Introduction to aquatic ecosystems and water resource users (Akob et al., 2016;
Kahrilas et al., 2014; Orem et al., 2017; Renock et al., 2016).
Over the past decades, the unconventional natural gas produc- In hydraulic fracturing, various chemical additives are used to
tion has been rapidly increasing in Canada (NEB, 2017). The rapid improve fracturing performance and gas recovery. An additive typ-
growth of the unconventional gas industry is mainly attributed ically consists of several ingredients at different concentrations.
to the combined use of horizontal drilling and hydraulic fractur- According to the downhole functions, additives can be divided into
ing, which allows for the economic extraction of natural gas from different categories such as gelling agents, friction reducers, and
low-permeability formations such as gas-bearing shales and sand- crosslinkers (Hu et al., 2018a; Kahrilas et al., 2016; Stringfellow
stones (Gallegos and Varela, 2014). Despite the promising resource et al., 2014). Different additives are mixed with water and prop-
potential and economic benefits, the rapid expansion of the uncon- pants (commonly quartz sands) to formulate a fracturing fluid,
ventional gas industry has triggered considerable public debate on which can be pumped into underground under high pressures to
possible environmental and human health (EHH) impacts posed initiate fractures in the low-permeability formations (FracFocus,
by hydraulic fracturing (Boudet et al., 2014; Soeder et al., 2014; 2014). A fracturing fluid may contain three to twelve additives,
Vengosh et al., 2014). The chemicals used in hydraulic fracturing depending on geological characteristics of the target formations
are of particular concern due to the potential contamination of and requirements of the operators (Soeder et al., 2014). Additives
ground and surface water supplies and the associated health risks may only account for a small fraction (e.g., < 2%) of fracturing fluid;
however, the use of millions of gallons of fracturing fluid for a single
hydraulic fracturing operation still involves a substantial amount
of chemicals (All Consulting, 2012; Engle et al., 2014; Soeder et al.,
2014). More critically, some of the ingredients have been identified
∗ Corresponding author at: School of Engineering, The University of British
as carcinogens, mutagens, and substances with acute and chronic
Columbia, Okanagan 3333 University Way, Kelowna, British Columbia, V1V 1V7,
Canada.
toxic effects on human health and aquatic ecosystems (Cozzarelli
E-mail address: rehan.sadiq@ubc.ca (R. Sadiq). et al., 2017; Hu et al., 2018a,2018b; Stringfellow et al., 2014),
https://doi.org/10.1016/j.psep.2019.08.002
0957-5820/© 2019 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
G. Hu et al. / Process Safety and Environmental Protection 130 (2019) 126–139 127
ingredients contained in an additive/fluid, the higher EHH risks aggregated to generate a hazard assessment outcome for the addi-
might be posed by the ingredients. tive/fracturing fluid. Based on the hazard assessment outcomes,
informed decisions on chemical use can be made for EHH hazard
2.2. Hazard indexing systems mitigation.
Various chemical hazard indexing systems have been devel- 3.2. Hazard endpoints and criteria
oped to translate the hazard information of hydraulic fracturing
chemicals to a single measure (i.e., index, score) that reflects an The hazard endpoints and criteria inclusive in ICHSIS are shown
aggregated chemical hazard, allowing for comparing the EHH haz- in Table 1. The hazard endpoint denotes the type of adverse effects
ards of different chemicals (Hepburn, 2012; Hurley et al., 2016; on EHH, such as carcinogenicity, mutagenicity, and aquatic toxicity
Jordan et al., 2010; Verslycke et al., 2014). Hazard indexing systems (Exon, 2006). The hazard criteria indicate the severity of a specific
are composed of various hazard endpoints, scoring rules, and score type of adverse effects, such as the Category 1–4 acute/chronic
aggregation algorithms. The CTD of ingredients on the selected aquatic toxicity for evaluating the severity of aquatic toxicity.
hazard endpoints and their concentrations in an additive/fluid are The definitions of the selected hazard endpoints and criteria can
transformed to a numerical scale using specific sub-index func- be referred to the Globally Harmonized System of Classification
tions, scoring rule sets, or implicit rating curves (Hurley et al., 2016). and Labelling of Chemicals (GHS) (UN, 2013). In addition to the
The resultant sub-indices or scores are weighted and aggregated to conventional hazard endpoints defined in the GHS, an emerging
produce a final index. Qualitative hazard descriptions are estab- hazard endpoint-endocrine disruptor (E), was included in ICHSIS
lished based on the scales of the final indices to facilitate hazard because there is a growing concern about the extent of risk posed
interpretation and decision making on chemical selection. by endocrine disruptors to human and wildlife health (European
When using indexing systems, a few issues can occur as a Commission, 2018; Kassotis et al., 2017).
result of abstracting information and data. Indexing systems are The EHH hazard is assessed in the context of unintended releases
not entirely successful in providing the true picture of the assessed of hydraulic fracturing chemicals caused by spill accidents, equip-
subject due to diverse types of input data and partly because they ment failure, or loss of well-bore integrity. Thus, physical hazards
are insufficient to aggregate diverse data properly (Sadiq et al., (e.g., flammability, explosiveness, corrosiveness) and health haz-
2010). The improper aggregation could generate eclipsed, exag- ards due to dermal and inhalation exposure are not assessed as
gerated, and ambiguous results (Sadiq et al., 2010; Swamee and those hazards are more relevant to workplace safety. However, the
Tyagi, 2000). For instance, eclipsing occurs when a chemical being hazard endpoints and exposure routes considered in ICHSIS can be
assessed is associated with critical EHH hazards, yet the derived modified to suit different assessors’ need. As shown in Table 1, each
hazard index comes out at a moderate level, failing to show any hazard endpoint was assigned a cut-off concentration for determin-
critical hazard due to improper aggregation. Moreover, weighing ing whether the concentration of an ingredient within a mixture is
sub-indices/scores is a subjective process depending on assessor high enough to trigger the concerned hazard endpoint. The cut-off
and system developers’ opinions. Thus, it is possible that different concentrations are consistent with those used in other chemical
hazard indexing systems generate different assessment results for hazard classification systems, including the Health Canada’s Work-
the same chemical (Hurley et al., 2016). There is a growing need to place Hazardous Materials Information System and the GHS (Health
develop an integrated system that can not only objectively reflect Canada, 2015; UN, 2013). Also, hazard scores (HS) ranging from 0 to
the EHH hazard of a chemical for hazard monitoring but also com- 10 were assigned to the hazard criteria under each hazard endpoint
pare the EHH hazards of different chemicals for informed chemical to differentiate and scale the hazard criteria. A higher HS indicates
selection. a higher level of hazard for the respective endpoint.
Fig. 1. Flowchart of integrated hazard screening and indexing system for hydraulic fracturing chemical assessment.
Fig. 2. Four tiers of chemical toxicological data sources and data searching rule (CASRN: chemical abstracts service registry number, DCS: data confidence score; target
ingredient and analog ingredient have different DCSs).
Fig. 3. Hazard screening process at the ingredient level (ChT: chronic human oral toxicity, P: environmental persistence, HG: hazard group).
G. Hu et al. / Process Safety and Environmental Protection 130 (2019) 126–139 131
Table 1
Environmental and human health hazard endpoints, cut-off concentrations, hazard criteria, and hazard scores inclusive in integrated chemical hazard screening and indexing
system.
Endpoints Cut-off conc. (%) Criteria HSa Endpoints Cut-off conc. (%) Criteria HSa
Fig. 4. Hazard screening process at additive/fracturing fluid levels (HG: hazard group, P: environmental persistent, B: bioaccumulation potential).
the additive does not contain any HG1 ingredients, then search as an additive which contains a large number of ingredients diluted
for HG2 ingredients and screen the concentrations of ingredients in millions of gallons of water (Kargbo et al., 2010). The hazard
using the same method. Screening ingredients from HG1 to HG4 screening results of fracturing fluids are also represented by four
and their concentrations to determine the suitable HG for the addi- HGs. It is important to note that if a fluid consists of two or more
tive. additives containing the same ingredient, then the total concen-
In ICHSIS, the hazard assessment of fracturing fluids is the same tration of this ingredient in the fluid will be screened against the
as that of additives. This is because a fracturing fluid can be regarded cut-off concentrations.
132 G. Hu et al. / Process Safety and Environmental Protection 130 (2019) 126–139
Table 3
Matrices of relevant importance of environmental health and human health hazard endpoints.
P B AT
P 1.00 0.50 0.20 0.12 3
JE a
B 2.00 1.00 0.33 0.23 2
AT 5.00c 3.00 1.00 0.65 1
C M R AhT ChT E
C 1.00 5.00 5.00 3.00 5.00 5.00 0.44 1
M 0.20 1.00 3.00 0.33 3.00 3.00 0.14 3
b R 0.20 0.33 1.00 0.33 3.00 3.00 0.10 4
JH
AhT 0.33 3.00 3.00 1.00 3.00 3.00 0.22 2
ChT 0.20 0.33 0.33 0.33 1.00 1.00 0.05 5
E 0.20 0.33 0.33 0.33 1.00 1.00 0.05 5
a
Environmental health hazard endpoints importance matrix (consistency ratio = 0.4% < 10%, acceptable).
b
Human health hazard endpoints importance matrix (consistency ratio = 7.3% < 10%, acceptable).
c
Relative importance value: 1-two endpoints are equally important, 3-one endpoint is moderately more important than the other, 5-strongly more important, 7-very
strongly more important, 9-extremely more important; importance values of 2, 4, 6, 8 in-betweens. The example shows that hazard endpoint AT is 5 times (strongly) more
important than hazard endpoint P.
ment results. The four data confidence levels used in the DCI scaling assessment. As a result, a total of 25 additives were selected. The
system were established in accordance with the data availability ingredient compositions of the selected additives are included in
measurements of the Intrinsik Screening-level Assessment System Appendix II.
(Intrinsik, 2013).
Fig. 6. Comparisons of ingredient hazard indexing results (HII ), integrated hazard values (IHVI ) under five scenarios (S1 to 5), and results from HyFFGAS (HyFI ).
indexing approach is desirable to aid in the comparison of ingredi- weighting scenario (S3). The results further suggest that individual
ents within the same HG. Only 9% of the ingredients were identified hazard indexing systems could generate underestimated hazard
as non-hazardous HG4 ingredients. assessment results compared to the integrated system.
Among the ingredients assessed, no confirmed or suspected The underestimated EHH hazards by HyFFGAS can be attributed
endocrine disruptor was found. Environmental persistence and to its hazard aggregation method, in which equal weights are
high aquatic toxicity are the main environmental health concerns assigned to environmental health and human health hazard assess-
for the ingredients. This finding is generally consistent with the ment outcomes to generate a final EHH hazard score. For example,
results from the previous comprehensive chemical hazard assess- ingredient Benzene, C10-16-alkyl derivatives (CASRN: 68648-87-
ment, in which P (30%) and AT (27%) were confirmed as the causes 3) is a significant environmental health hazard concern because of
of high environmental health hazard (Hu et al., 2018a). About 20 its high bioaccumulation potential (ECCC, 2018) and the GHS Cate-
to 25% of the assessed ingredients were associated with the GHS gory 1 aquatic toxicity (ECHA, 2018); however, this substance is not
Group 1 or 2 adverse human health effects (i.e., C, M, and R). AhT linked to any significant human health hazard. This ingredient was
was not identified as a significant hazard because the majority of classified into HG1 and a HII of 8.8 was calculated by using ICHSIS.
ingredients (80%) are associated with the GHS Category 4 acute Under the least strict weighting scenario (S1), an IHVI of 9.4 was
oral toxicity. Nevertheless, roughly 21% of the ingredients were determined, indicating that the ingredient is associated with “very
confirmed with ChT, which might cause long-term adverse health high” EHH hazard. In comparison, HyFFGAS generated an environ-
effects. mental health hazard score of 9 and a human health hazard score
The ingredients’ hazard indexing results (i.e., HII ) were com- of 2 for this ingredient. An ingredient hazard score of 5.5 was cal-
pared with the integrated hazard results (i.e., IHVI ) and the results culated by assigning equal weight to the two types of hazard. The
from HyFFGAS. The IHVs were calculated under five scenarios (S1 hazard score indicates that the ingredient can be categorized into
to S5) defined by different pairwise mathematical weights of HG the “high” hazard level (Hurley et al., 2016). Thus, for the same
and HI. HyFFGAS generates ingredient greenness scores on a scale ingredient, the hazard assessment result of HyFFGAS is less critical
from 0 to 10, where a higher greenness score indicates a lower level than that of ICHSIS.
of EHH hazard, so the greenness scores were subtracted by ten to The IHVI derived from a moderate weighting scenario (S3) were
generate a hazard index (HyF) for comparison (Hurley et al., 2016). selected for further comparison of hazard assessment and data
Based on the results, the hazard levels of ingredients were deter- confidence results. The distribution of values from different ingre-
mined and compared according to the hazard scaling system shown dient hazard assessment approaches are shown in Fig. 7a. Both the
in Table 4. median and mean values of IHVI -S3 are higher than those of HII
As Fig. 6 shows, there is a significant difference between the haz- and HyFI , suggesting a more critical ingredient EHH hazard pro-
ard assessment results from the individual hazard indexing and file. It is also noteworthy that the mean and median values of IES
the integrated approaches. The HII show that about 35% of the are significantly higher (p < 0.05) than those of IHS, indicating that
assessed ingredients fall within “high” and “very high” hazard lev- environmental health hazard is more critical than human health
els, while the IHVI indicate that higher percentages (40 to 68%) of hazard at the ingredient level.
ingredients were categorized into “high” and “very high” hazard The data confidence performance of different ingredient haz-
levels under five weighing scenarios. The difference reveals that ard assessment results is shown in Fig. 7b. Since HyFFGAS does
the individual indexing approach could underestimate ingredients’ not have a function for data confidence evaluation, the DCIs of the
hazards. Moreover, the scenario-based assessments found that a assessment results from HyFFGAS were calculated using the same
higher wHG could lead to more critical hazard assessment results. approach (Eq. 5) used in ICHSIS. It can be seen that the data confi-
The percentage of “high” hazard ingredients increased from 21 to dence performance was significantly (p < 0.05) improved by ICHSIS.
47% as wHG increases from 0.5 (S1) to 0.9 (S5), while the percentage The ingredient assessment results from ICHSIS are associated with
of “medium” hazard ingredients decreased from 37 to 9%. The per- “high” level of data confidence (Table 5), while the results from
centages of ingredients with “no”, “low”, and “very high” hazards HyFFGAS are associated with much lower data confidence. The high
were relatively insensitive to the change of wHG . data confidence can be attributed to the diverse CTD sources used
The comparison between the IHVI and HyFI also shows a differ- in ICHSIS. In comparison, HyFFGAS uses material safety data sheets
ence. About 9% of the ingredients were categorized into the “very as the only CTD source, which is equivalent to the tier 2 data source
high” hazard level based on the indexing results from HyFFGAS used in ICHSIS (Hurley et al., 2016). Using tier 1 chemical toxic-
(Fig. 6). This value is significantly lower than the percentage (21%) ity databases not only increases the availability of CTD but also
identified by ICHSIS. A total of 20% of ingredients were catego- improves data credibility. Moreover, ICHSIS uses analog ingredi-
rized into the “high” hazard level by HyFFGAS, which is also lower ents to substitute the CASRN-missing ingredients, which can also
than the percentage (30%) determined by ICHSIS under a moderate significantly reduce the data uncertainty.
136 G. Hu et al. / Process Safety and Environmental Protection 130 (2019) 126–139
Fig. 8. Comparisons of additive hazard indexing results (HIA ), integrated hazard values of additives (IHVA ) under five scenarios (S1 to 5), and results from HyFFGAS (HyFA ).
G. Hu et al. / Process Safety and Environmental Protection 130 (2019) 126–139 137
Table 6
Hazard assessment results of three hypothetical fracturing fluids.
Additive Ingredient CASRN Conc. (%) in Conc. (%) in fracturing fluid Assessment resultsa
additive
results from ICHSIS is primarily at the “high” level, while the data dients. This is because the concentrations of ingredients in F1 are
confidence of HyFFGAS assessment results mainly lies between the lower than the cut-off concentrations of various hazard endpoints.
“low-to-medium” and “medium-to-high” levels. The high data con- The IHVF of F1 was calculated as 1.4, reflective of a “low” hazard
fidence of additive hazard assessment results from ICHSIS can be level according to the hazard scaling system (Table 4). In compar-
attributed to the high data confidence of ingredient hazard assess- ison, F2 was categorized into HG1 due to the high concentrations
ment results. of the HG1 ingredients. Accordingly, the IHVF of F2 (8.4) is much
higher than that of F1, indicating a “very high” level EHH hazard.
4.3. Fracturing fluid hazard assessment Hence, from an EHH hazard mitigation perspective, F2 needs to be
reformulated by using alternative ingredients with lower EHH haz-
Three hypothetical fracturing fluids (i.e., F1, F2, and F3) were ards or lowering the concentrations of the HG1 ingredients (i.e.,
designed for hazard assessment at the fluid level. As Table 6 shows, < the cut-off concentrations). Nonetheless, the individual hazard
the fracturing fluids contain the same additives/ingredients from indexing result suggests that F2 is associated with a “medium” level
different functional categories, but the concentrations of ingre- EHH hazard, which is allowed for use.
dients are different. F1 contains the lowest concentrations of F3 was categorized into HG2, suggesting that its EHH hazard
ingredients among all the three fluids. The ingredients’ concen- lies between F1 and F2. The concentrations of all the HG1 ingredi-
trations in F2 are ten times higher than the concentrations of the ents in F3 are lower than the cut-off values, so the HG2 ingredients
respective ingredients in F1. F3 contains several additives such as were screened following the fluid screening hierarchy (Fig. 4). The
iron control agent, activator, and biocide at high concentrations, concentrations of HG2 ingredients, such as alkyl benzene sulphuric
while the concentrations of the remaining additives are the same acid and methanol, exceed the cut-off values, resulting in a positive
to those in F1. The total concentration of ingredients is < 1% in each HG2 designation for F3. The IHVF of F3 (5.0) indicates that the fluid
fracturing fluid, which is reasonable as chemicals normally only has a “medium” level EHH hazard, in which the HG2 ingredients
account for less than 2% of fracturing fluid (All Consulting, 2012; are recommended to be used at lower concentrations or substi-
Soeder et al., 2014). The IHVF of the three fracturing fluids were tuted by HG4 alternatives for hazard mitigation. In comparison,
calculated under a moderate weighting scenario (S3). the individual hazard indexing approach generated an underesti-
The hazard screening results (Table 6) show that F1 can be cate- mated hazard (i.e., a “low” level hazard based on a HIF of 2.5) for
gorized into HG4, which means that no significant EHH hazard was F3. The results once again show that the individual hazard indexing
determined in F1 despite the fact that it contains several HG1 ingre- approach could result in eclipsed EHH hazard at the fluid level.
138 G. Hu et al. / Process Safety and Environmental Protection 130 (2019) 126–139
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