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Int. J.

Production Economics 140 (2012) 239–248

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Int. J. Production Economics


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Factors for implementing end-of-life computer recycling operations


in reverse supply chains
Shams Rahman a,n, Nachiappan Subramanian b
a
RMIT University, School of Business IT and Logistics, GPO Box 2476, Melbourne 3001, Australia
b
Thiagarajar College of Engineering, Madurai, India

a r t i c l e i n f o abstract

Article history: E-waste (discarded computers and electronic goods) has become a major environmental issue. It can be
Received 14 October 2010 minimized by increasing recovery from the waste stream through reverse supply chains. This paper
Accepted 29 July 2011 proposes a framework for end-of-life (EOL) computer recycling operations. It identifies critical factors
Available online 17 August 2011
for implementing EOL computer recycling operations and investigates the causal relationship among
Keywords: the factors influencing computer recycling operations in reverse supply chains using the cognition
Australia mapping process DEMATEL. Results indicate availability of resource, coordination and integration of
Computer recycling tasks and the volume and quality of recyclable materials, are critical for computer recycling
DEMATEL method operations. Factors such as government legislation, incentive and customer demand are found to be the
Recycling
major drivers.
Reverse supply chain
Crown Copyright & 2011 Published by Elsevier B.V. All rights reserved.

1. Introduction reverse logistics has an important environmental dimensions


(Ciliberti et al., 2008; Linton et al., 2007; Zhu et al., 2008;
E-waste (discarded computers and electronic goods) has Álvarez-Gil et al., 2007; Wu and Dunn, 1995) as well as dimensions
become a major environmental issue that needs national atten- relating to value reclamation (Ilgin and Gupta, 2010; Mutha and
tion. Euromonitor International’s (2010) estimate shows that Pokharel, 2009; Alshamrani et al., 2007; Pokharel and Mutha,
global computer sales are growing. Between 2004 and 2009, 2009; Kumar and Putnam, 2008; Logozar et al., 2006; Andel,
portable computers sold in Australia rose from about 2.53 million 1997). The effective implementation of reverse logistics does not
to 3.88 million units, an increase of about 35% (Table 1). When preclude achieving one goal at the expense of the other. Consider-
compared with G8 nations, the percentage growth of computer ing this, many world class companies have realized that reverse
use in Australia is higher than Japan and Canada and is at par with logistics practices, combined with source reduction processes, can
USA, Italy and the United Kingdom. It is evident from Table 1 that be used to gain competitive advantage and at the same time can
the per capita use of computers in Australia is second highest, achieve sustainable development (Maslennikova and Foley, 2000;
when compared with G8 nations. One in five people in Australia Lee et al., 2010; Hu and Bidanda, 2009; Seuring and Muller, 2008;
has access to a computer, whereas in Italy it is one in 33. Neto et al., 2008). The purpose of this study is to use the cognition
A report by the Australian Bureau of Statistics (ABS) shows mapping process to identify the critical factors in designing and
e-waste is growing three times faster than regular waste. Australia, implementing end-of-life (EOL) computer recycling operations in
a nation of just over 20.6 million people, had discarded or stockpiled reverse logistics and investigate their causal relationships.
a total of 8.7 million computers at the end of 2006 (ABS, 2006). This The reminder of the paper is organized as follows. A review of
report predicted that by the end of 2008, 1.6 million computers will the literature relevant to this study is presented in Section 2,
be sent to landfill rubbish dumps, while a further 1.8 million would followed by a description on the research methodology in Section
join the 5.3 million old computers already in storage. 3. The results of the analysis are presented in Section 4. Finally, a
One way of minimizing the environmental impact of e-waste is discussion of various implications and the conclusions drawn
to use reverse supply chains to increase the amount of product from this research are in Section 5.
materials recovered from the waste stream. Reverse supply chain is
a process by which a manufacturer systematically accepts pre-
viously shipped products or parts from the point of consumption 2. Literature review
for possible reuse, remanufacturing, recycling, or disposal. Thus
2.1. Reverse logistics

n
Corresponding author. Tel.: þ61 3 9925 5530; fax: þ61 3 9925 5960. In the past decade there has been a renewed interest in reverse
E-mail address: shams.rahman@rmit.edu.au (S. Rahman). logistics. The first contributions to the knowledge on this subject

0925-5273/$ - see front matter Crown Copyright & 2011 Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.ijpe.2011.07.019
240 S. Rahman, N. Subramanian / Int. J. Production Economics 140 (2012) 239–248

Table 1 Table 2
Statistics of computers sold and population in Australia and G8 economies. Reverse supply chain network type (Source: Updated from Rahman (2003)).
(Source: Adapted from Euromonitor International (2010) and World Bank (2010)).
Reverse network Source Network type
Country Population No. of % growth over No. of person
(millions, computers sold last five years having access to Open-loop Closed-loop
2009) (million units, (Base year 2004) single computer in
2009) 2009 Reuse Kroon and Vrijens (1995) X
Jayaraman et al. (2003) X
Australia 20.60 3.88 34.70 5 French and LaForge (2006) X
Japan 127.07 13.72 14.78 9 Tan and Kumar (2008) X
Germany 81.88 6.42 49.32 13 Aras et al. (2008) X
Russia 141.37 5.78 75.23 25
Recycle Barros et al. (1998) X
France 65.07 10.03 64.23 7
Louwers et al. (1999) X
Italy 60.11 2.01 42.55 33
Realff, et al. (2000) X
UK 61.39 7.21 40.26 8
Spengler et al. (1997) X
Canada 34.00 7.45 26.87 5
US 305.00 93.10 36.41 3 Remanufacture Jayaraman et al. (1999) X
Krikke et al. (1999) X
Listes and Dekke (2005) X
Inderfurth (2005) X
began in the 1960s and 1970s (Seitz and Wells, 2006). One of the Teunter et al. (2008) X
comprehensive studies in the field of reverse logistics was Zuidwijk and Krikke (2008) X
conducted by Kopicki et al. (1993). They observed that in
implementing an environmentally conscious program, companies
typically reflect three phases: reactive, proactive and value seek- system, sources (origin) and sinks (destination) coincide so that
ing. Newly introduced environmental standard regulations flows cycle in the system. On the other hand, in an open-loop
usually force organizations to a reactive response to them. These system, flows enter at one point of the logistics system and leave
organizations may examine environmental issues from time to at another (Rahman, 2003). Table 2 shows that generally, recy-
time, but they do not actively pursue competitive advantage cling operations in reverse logistics operate in open-loop systems
through environmental practices. Unlike reactive companies, whereas, remanufacturing and reuse operations operate in
proactive companies often implement reverse logistics programs, closed-loop reverse logistics systems.
such as reuse and recycling, and attempt to develop a competitive Using a sample of 141 manufacturing facilities in a wide
advantage by designing effective environmental programs. They variety of process industries, French and LaForge (2006) investi-
tend to produce products that generally satisfy customers’ envir- gated the sources of returned product and materials and the
onmental concerns. Value seeking companies, on the other hand, subsequent reuse decisions made by these companies. Within a
integrate environmental programs into their business strategy. remanufacturing environment, Inderfurth (2005) examined to
Most companies in this phase have advanced environmental what extent the profit orientation in product recovery manage-
programs with extremely efficient reverse logistics systems. ment stimulates an environmentally conscious behavior. Rahman
Research on reverse supply chain has ranged from quantitative (2006) investigated the relationship between world class logistics
modeling to qualitative case studies. One of the valuable sources (WCL) competencies and environmentally focused logistics (EFL)
for qualitative case studies is Flapper et al. (2005). They practices. Using data from the Australian top 500 companies, the
assembled a number of case studies from a variety of industries, study established that there exists a significant relationship
including pharmaceutical, automotive and cell phone manufac- between the WCL competencies and EFL practices. Skinner et al.
turing and a mail order company. A useful summary of case (2008) examined the impact of different disposition strategies
studies, which employed quantitative modeling can be found in such as recycle, refurbish, remanufacture and repackage on
Rahman (2003). By categorizing studies into the three recovery strategic performance in the reverse supply chain process.
processes of reuse, remanufacturing and recycling, Rahman Analyzing responses from 118 auto part companies they found
(2003) discussed the modeling and solution techniques employed that in instances of active resource commitment to reverse supply
in these studies. Jayaraman et al. (2003) developed a mathema- chain programs, supply chain managers may expect superior
tical model for a reverse distribution of product return flows and economic and operational performances by choosing recycling
suggested a heuristic solution methodology for this problem. and remanufacturing recovery processes. Srivastava (2007) and
Salema et al. (2007) proposed a more generalized model for Pokharel and Mutha (2009) provided a useful review of reverse
designing a capacitated multi-product reverse supply chain net- logistics research.
work with uncertainty. More recently, Aras et al. (2008) focused
on the collection and reuse aspects of reverse supply chains, 2.2. Reverse supply chain in the computer industry
whereas, Teunter et al. (2008) dealt with the question of when
companies should use shared resources for production and Over the last decade several reverse supply chain studies have
remanufacturing and when they should use specialized resources. been conducted in the context of computer firms. For example,
In their study, Zuidwijk and Krikke (2008) considered two Ferguson (2000) reported how Dell exploits reverse supply chain
strategic questions in the context of closed-loop supply chains to streamline the process for customers to refurbish existing
to establish how much a company should invest in product design computers or buy new components. IBM’s asset recovery services
and how much in the production processes to process their have integrated reverse supply chain practices to enhance envir-
returned products. They formulated the problem as both an onmental performance (Roy and Whelan, 1992; Thierry et al.,
integer linear programming and a rules of thumb-based problem. 1995; Grenchus et al., 2001). Taking a qualitative approach,
A summary of these cases is presented in Table 2, which shows Knemeyer et al. (2002) studied the factors that affect reverse
not only the sources of the studies, but also the types of reverse supply chain systems for end-of-life computers. Boon et al. (2002)
logistics networks used. on the other hand, investigated the critical factors influencing the
A reverse logistics network may occur in one of two contexts: profitability of end-of-life processing of computers and suggested
either as a closed-loop or open-loop system. In a closed-loop appropriate policies, which would ensure viable infrastructure for
S. Rahman, N. Subramanian / Int. J. Production Economics 140 (2012) 239–248 241

Table 3 commitment, incentive systems, quality of inputs and vertical


Reverse supply chain practices in the Computer Industry. integration.
Stock (1998) suggested that factors related to management
Reverse supply chain Source
activities in Computer and control, measurement and finance determine the success of a
Industry reverse supply chain program. As allocation of resources towards
environmental and educational programs increases, it is more
Reuse Ravi et al. (2005), Forge (2007) likely that a company institutes a system of environmental
Repair Tan et al. (2003), Tan and Kumar (2008),
Ashayeri et al. (1996)
management, which would determine the direction to reverse
Refurbish Tan et al. (2003), Tan and Kumar (2008) supply chain and environmental activities. It is critical that
Recycle Ravi et al. (2005), Knemeyer et al. (2002), companies adopt life cycle costing approaches to reverse supply
Mayers et al. (2002), Hall and Williams chain activities and monitor performance. Dowlatshahi (2000)
(2007), Goosey and Kellner (2002), Forge
proposed a conceptual framework to study the implementation of
(2007), Dalrymple et al. (2007), Krikke et al.
(1999), Shih (2001) reverse supply chains using eleven factors. These factors can be
Remanufacture Ravi et al. (2005) broadly categorized as strategic and operational issues. Strategic
Resell Mayers et al. (2002) factors include legislative concerns, environmental concerns,
Dispose Mayers et al. (2002) customer service, quality and strategic costs. Some of these
factors are the same as those identified by Carter and Ellram
(1998). A company must first consider and address these strategic
computer recycling. Tan et al. (2003) investigated ways to issues and then focus on operational factors at the tactical level of
improve the performance of a computer company to support its reverse supply chains. Operational factors include cost benefit
reverse logistics operation in the Asia Pacific region. They found analysis, transportation, warehousing, supply management,
inconsistencies in decision-making on reverse supply chains and remanufacturing/ recycling and packaging.
inappropriate use of the information technology systems, which Using the studies by Carter and Ellram (1998), Stock (1998)
were supporting the reverse supply chain. and Dowlatshahi (2000), Knemeyer et al. (2002) proposed a
More recently, Tan and Kumar (2008) examined the viability of conceptual model to investigate reverse supply chain systems
reverse supply chain in the computer industry. Using a linear for EOL computers. This model comprises nine factors categorized
programming formulation they developed a decision-making as the internal and external environments of reverse supply chain
model for manufacturers to use in deciding under which condi- systems. Recently, Dowlatshahi (2005) suggested a five-factor
tions they should consider reverse supply chain practices in order strategic framework to design and implement remanufacturing/
to maximize profit. They found that reverse supply chains could recycling operations in reverse supply chains. The factors being
be profitable only when the return volume is high Table 3. strategic costs, strategic quality, customer service, environmental
Using a case study Krikke et al. (1999) derived a model to an concerns and legal concerns.
achieve reduction in the recycling costs of personal computer Although described from different perspectives, many factors
monitors. Shih (2001) discussed reverse supply chain system are common to all these models. From an extensive literature
planning for recycling electrical appliances and computers in review, including the studies discussed above, we have identified
Taiwan. Ravi et al. (2005) analyzed the determinants of reverse eight factors that many practitioners and academics generally
supply chains implementation for end-of-life computers by a view as essential for designing and implementing recycling
small Indian computer manufacturing company. They found operations in reverse supply chains. The factors considered in
legislation and economic factors were the two most important this study can be seen as holistic in nature, since it takes into
determinants for end-of-life computer recycling. Lee and Dong account factors of EOL computers from four perspectives sug-
(2008) suggested a two-stage heuristic algorithm to design a gested by a balanced scorecard approach: innovation and learning
supply chain network for end-of-lease computer product recov- (legislation, volume and quantity), customer orientation (custo-
ery. Since computer manufacturers have short life-cycle products mer demand and environmental concerns), internal business
that can lose 1% of their value per week, it is critical that end-of- orientation (resource, integration and coordination), and financial
life computers are recovered quickly (Guide et al., 2006). aspects (incentive and strategic cost/benefit). These factors are
explained as follows:
2.3. Factors affecting reverse supply chains

Several conceptual models that suggest ways to design and 2.3.1. Legislation
implement reverse supply chain systems have been developed. Research suggests that government legislation is one of the
The model developed by Carter and Ellram (1998) identified two main drivers for a firm’s environmental efforts. Legislation refers
sets of factors—internal and external. Jointly, these factors deter- to regulations or Acts passed by government agencies to ensure
mine whether a company is reactive, proactive, or value-seeking firms take back and reuse the products they produce. The major
in implementing a reverse logistics system. The two external aim of this initiative is to protect the environment, avoid landfill
factors of government regulations and customer demands and the and prevent contamination of water.
internal factor of policy entrepreneur were considered by Carter Porter and Van de Linde (1995) argued that a trade-off view
and Ellram (1998) to be the main drivers of reverse logistics between ecology and economy is wrong. The innovation made by
systems. As governmental regulatory requirements and customer firms to meet regulation requirements sparks offsets in effective
demand for ‘green products’ increase, a company is more likely to material usage, better product creation and/or improved product
get involved in advanced environmental programs and institute yields. Walker et al. (2008) stated that environmental regulations
an efficient and effective reverse logistics system. The principal can be seen as a motivator to innovate and reduce the environ-
internal driver is the existence of a policy entrepreneur within the mental impact at low cost rather than cause for litigation. To
company who is personally committed and willing to take analyze the impact of changes in regulations or law, Tan and
responsibility for reverse supply chain activities. Other factors Kumar (2006) developed a decision-making model for reverse
determinant to the implementation of reverse supply chain supply chains in the computer industry. Their dynamic model is
systems include the support of top management, stakeholder capable of analyzing a firm’s profitability and losses due to
242 S. Rahman, N. Subramanian / Int. J. Production Economics 140 (2012) 239–248

regulatory change. There is also a set of arguments, which shows Recently, Kapetanopoulou and Tagaras (2010) studied Greek
that compliance with environmental legislation is no guarantee of manufacturing companies and found customer demand to be
improved environmental performance (Bowen et al., 2001). How- the most important motivating factor for product recovery
ever, proactive efforts towards environmental regulation and activities. Some of the studies concerning customer demand and
legislation are said to be the drivers of successful reverse supply reverse supply chain are shown in Table 4(b).
chain management projects. References that cite some aspects of
legislation in this area are shown in Table 4(a).
2.3.3. Strategic cost/benefit
Strategic costs are non-recurring costs incurred for the design
2.3.2. Customer demand and implementation of a reverse supply chain system. These may
Customer demand is considered as one of the major driving include costs associated with the acquisition of additional
forces for reverse supply chain practices. Research suggests that machinery and equipment to remanufacture and refurbish pro-
there is an increasing customer demand for green products and ducts, acquisition costs for additional warehousing and costs
for organizations to engage in environmental supply chain prac- associated with hiring additional skilled managers and workers.
tices (New et al., 2000). The stakeholders of large firms have also However, such investment must be planned, controlled and
become more concerned about customer attitudes and are more minimized for effective reverse supply chain implementation
conscious of environmental issues and want to be socially (Dowlatshahi, 2005). Ravi et al. (2005) pointed out that economic
responsible themselves (Bowen, 2000). The impact of customer factor is a driving force for reverse supply chains. Firms engaged
demand is felt equally by manufacturing and retail businesses. in reverse supply chains are in the process of investment recovery
For example, nowadays vehicle manufacturers are not competing and certainly would receive direct (input materials, cost reduc-
on cost alone, but also on environmentally responsible features. In tion, value added recovery) and indirect benefits (impeding
turn, manufacturers are forcing their strategic suppliers to obtain legislation, market protection, green image and improvement in
environmental accreditation, such as that of the Eco-Management customer/supplier relations). Guide and Van Wassenhove (2009)
and Audit Scheme (Lamming and Hampson, 1996). Similarly, big revealed that US$700 million of perfectly operating product that
retailers are pressuring their suppliers to be more environmen- could be recovered were destroyed. They found that a US firm,
tally responsible (Hall, 2001). Carter and Dresner (2001) investi- ReCellular, has gained economic advantage through refurbishing
gated the impact of customer demand on environment cell phones. Manufacturer HP showcased that returns of its
management in relation to timeframe. They suggested that a long products could cost around 2% of total outbound sales and only
term supply chain perspective has a more positive influence on half of them were being recovered (Guide et al., 2006). These
environmental management than customer requests, which often examples indicate that, if additional resources as part of the
involve unreasonable timeframes They perceived that, in the long strategic costs are planned and controlled effectively, companies
run, this approach would move the firm to be value seekers. will be financially benefited in the long run when implementing

Table 4
Literature review.

Source Factor Broad conclusion

(a) Legislation
Carter and Ellram (1998), Carter and Carter (1998), Bowen F1: Legislation Legislation is one of the drivers of successful reverse supply chain
et al.(2001), Knemeyer et al. (2002), Dowlatshahi (2005), Walker and also acts a motivator for low cost innovative sustainable
et al. (2008), Tan and Kumar (2006), practices

(b) Customer demand


Lamming and Hampson (1996), Carter and Ellram (1998), Bowen F2: Customer demand Customer demand makes firms, to be socially responsible and to
(2000), Hall (2001), Carter and Dresner (2001), Álvarez-Gil et al. include environmental management practices into their supply
(2007), Kapetanopoulou and Tagaras (2010) chains

(c) Strategic cost/benefit


Andel and Aichlmayr (2002), Mason(2002), Teunter and van der F3: Strategic cost/ Strategic costs in implementing reverse logistics would yield
Laan (2002), Dowlatshahi (2005), Ravi et al. (2005), Guide et al. benefit substantial direct and indirect benefits to the firm
(2006), Guide and Van Wassenhove (2009)

(d) Environmental concerns


Stock(1998), Dowlatshahi (2005), Tan and Kumar (2006), Guide F4: Environmental Invoking environmental conscious through reverse logistics
and Van Wassenhove (2009), Pokharel and Mutha (2009) concern would lead the firm to gain competitive advantage

(e) Volume and Quality


Carter and Ellram (1998), Knemeyer et al. (2002), Tibben-Lembke F5: Volume and Quality of the returned product leverages the reverse supply
and Rogers (2002), Murphy and Poist (2003), Dowlatshahi (2005), Quality chain transportation cost. Pricing based on quality amplifies the
Ravi et al. (2005), Pokharel and Mutha (2009) volume of returns

(f) Incentive
Carter and Ellram (1998), Savaskan et al. (2004), Ferguson and F6: Incentive Proper alignment of incentives among partners in reverse supply
Toktay (2006), Pokharel and Mutha (2009) chains would enhance return rates and their behavior

(g) Resource
Stock (1998), Dowlatshahi (2005), Daugherty et al. (2005), Richey F7: Resource Appropriate allocation and effective utilization of available
et al. (2005), Pokharel and Mutha (2009), Kapetanopoulou and resources for reverse supply chain operations along with
Tagaras (2010) appropriate product strategy would yield assets to the firm

(h) Integration and coordination


Hess and Meyhew (1997), Carter and Ellram (1998), De Brito et al. F8: Integration and Coordination of reverse supply chain and integration of
(2002), Fleischmann (2003), Daugherty et al. (2005), Yalabik et al. Coordination information support system would increase the speed of recovery
(2005), Chouinard et al. (2005), Tan and Kumar (2006), Guide and and profitability of the firm
Van Wassenhove (2009)
S. Rahman, N. Subramanian / Int. J. Production Economics 140 (2012) 239–248 243

reverse logistics. Studies concerning strategic cost/profit aspects (Dowlatshahi, 2000). A reverse supply chain system could rely on
are shown in Table 4(c). available resources to effectively cope with the stochastic nature
of supply and demand and to obtain a yield from a remanufactur-
2.3.4. Environmental concerns ing process Pokharel and Mutha (2009).
Environmental concerns and green issues are also drivers of
reverse supply chains. According to Mason (2002), environmental 2.3.8. Integration and coordination
concerns in reverse supply chains began with reclaiming product The role of coordination and the importance of communication
packages. A significant amount of research has been done to in both speedy and early disposition of returned products and in
showcase that reverse supply has led firms to be more competitive. remanufacturing planning have been discussed extensively (Hess
For example, by studying a sample of leading edge ISO 14001 and Meyhew, 1997; Daugherty et al., 2005; Fleischmann, 2003;
certified companies in South East Asia, Rao and Holt (2005) Yalabik et al., 2005). Few attempts have been made to also
concluded that sustainable supply chain practices lead to firm improve integration and coordination with the use of an informa-
competiveness and higher economic performance. It is also sug- tion support system (Chouinard et al., 2005; Daugherty et al.,
gested that the reverse logistics operations for EOL computers 2005). Efficient information systems are needed to individually
should take into account the environmental and green issues (Ravi track and trace product returns, to forecast return product and for
et al., 2005). Murphy and Poist (2003) suggested that the environ- inventory management (De Brito et al., 2002). Guide and Van
mental factor has been considered as an important criterion by Wassenhove (2009) revealed that a slow reverse supply chain
managers and it would become mandatory in the future. Presley that takes 10 weeks to put returned products back on the market
et al. (2007) proposed a framework to incorporate environmental, would translate to a loss of 10% of the total value in that product.
economic and social concerns and applied the model to make In some instances this far exceeds the profit margins on consumer
decisions on reverse logistics outsourcing. References that discuss electronics, so a computer manufacturer is well-advised to
some aspects of environmental concerns are given in Table 4(d). develop competencies in fast recovery systems. This was further
emphasized earlier by Tan and Kumar (2006) who identified that
2.3.5. Volume and quality transportation and supplier delay in processing returns without
Guide and Van Wassenhove (2009) stressed that the volume of integration and coordination have significant impact on the
returns and quality of products are major drivers for reverse supply viability of a reverse supply chain process.
chains. When compared with forward supply chains, product
quality is not uniform in reverse supply chains (Tibben-Lembke
3. Research methodology
and Rogers, 2002). The returned product quality could fall into
categories such as faulty, damaged or unwanted by customers. Tan
3.1. Method
and Kumar (2006) suggested that quality of returns has significant
impact on reverse operations and effective gate-keeping will avoid
The effectiveness of decision-making processes for complex
the additional logistics cost of unnecessary transportation and
systems depends largely on the ability to understand the cause-
storage of scrap. Pokharel and Mutha (2009) emphasized that the
effect relationships between variables interacting within the
pricing of product should be based on the quality of the returned
systems. The Decision-Making Trial and Evaluation Laboratory
products. They also found that good quality product requires fewer
(DEMATEL), originated at the Battelle Memorial Institute, Geneva
processes to reuse it. The volume of return products is critical for
between 1972 and 1976. It is an effective procedure for analyzing
implementation of reverse supply chains (Carter and Ellram, 1998).
problem structure and develop causal relationships between
Studies which addressed some aspects of volume and quality of
factors or sub-systems (Fontela and Gabus, 1974). The DEMATEL
returned products are summarized in Table 4(e).
methodology has been applied in many fields, such as hospital
service quality (Shieh et al., 2010), sustainable development (Tsai
2.3.6. Incentive and Chou, 2009) and alternative fuel selection (Lin et al. 2009).
Ferguson and Toktay (2006) stated that the right incentives The DEMATEL methodology is chosen for our analysis because it
would enhance return rates and the behavior of the reseller. is proven to deliver more valuable information for decision-
Manufacturers should align incentives with proper access to used making for a problem with complex interdependencies. The
products to benefit from remanufacturing. A firm has to decide procedural steps of DEMATEL methodology are as follows:
whether the manufacturer or retailer should collect the returned
products under a monopoly or competitive situation (Savaskan Step 1: Generate direct-relation matrix: suppose there are R
et al., 2004). Pokharel and Mutha (2009) suggested a firm could decision-makers (experts) involved in the study and n number
benefit if they are able to relate incentive to product obsoles- of decision-making factors. Each decision-maker k is asked to
cence. A summary of the literature concerning incentive is indicate the degree to which a factor i affects factor j. These
provided in Table 4(f). pairwise comparisons between any two factors can be denoted
by xkij and given an integer score ranging from 0, 1, 2, 3, and 4,
2.3.7. Resource representing ‘No influence’, ‘Low influence’, ‘Medium influ-
Dowlatshahi (2005) stated that the overall success of reverse ence’, ‘High influence’, and ‘Very high influence’ respectively.
supply chain systems depends on the effective use of available The elements for i¼j are set to zero. Responses from each
resources. The available resources are referred to as facilities, decision-maker give rise to a n x n non-negative matrix,
personnel, manufacturing/material handling/processes capabil- [xkij]¼ Xk, where k¼number of decision-makers varying
ities and computer system. He also argued that if a firm uses between 1 and R. An initial direct-relation matrix A with
resources properly, they would become assets and generate individual element aij, can therefore can be expressed as
sound reverse supply chain decisions. Effective utilization of
1X R
resources could minimize the strategic cost involved in an EOL ½aij nxn ¼ xk ð1Þ
R k ¼ 1 ij
reverse supply chain system. Use of current resources for reverse
supply chain operations depends on the compatibility of rema- Step 2: Normalizing the direct-relation matrix: the normalized
nufactured product and the overall product strategy of the firm direct-relation matrix M can be obtained by the following
244 S. Rahman, N. Subramanian / Int. J. Production Economics 140 (2012) 239–248

expression: Respondents were assured that their answers would be kept


0 1 confidential.
A X
n X
n
M¼ ; where m ¼ max@ max aij , max aij A ð2Þ None of the respondents were familiar with the DEMATEL data
m 1rirn
j¼1
1rjrn
i¼1 collection procedure. Therefore, the following two steps were
considered:

Step 3: Obtaining the total-relation matrix: once the normalized 1. Respondents were explained the meaning of the integer scores
direct-relation matrix is obtained, the total relations matrix T of the 0–4 scale.
can be derived from the following expression: 2. Respondents were explained how these scores need to be
X
1 considered while making the pairwise comparisons between
T ¼ M þ M 2 þM 3 þ . . .M 1 ¼ Mi
any two factors.
i¼1
T ¼ MðIMÞ1 , where I is an identity matrix ð3Þ
These two steps were critical to ascertain the accuracy of data.
The data collection procedure using the DEMATEL Methodology
Step 4: Compute dispatcher group and receiver group: define S lasted approximately 30 min for each respondent.
and C as nx1 and 1xn vectors representing the sum of rows and
sum of columns of the total-relation matrix T, respectively.
Suppose Si be the sum of ith row in matrix T, then Si 3.3. Application of the DEMATEL methodology
summarizes both direct and indirect effects given by factor i
to the other factors. Similarly, suppose Cj be the sum of jth As discussed in the literature review section, eight factors were
column in matrix T, then Cj summarizes both direct and identified for designing and implementing EOL computer recycling
indirect effects given by factor j to the other factors. The operations in reverse supply chains. These factors are F1: Legislation,
expression (Si þCj) indicates the degree of importance that F2: Customer demand, F3: Strategic cost/benefit, F4: Environmental
factor i plays in the entire system, whereas, (Si  Cj) indicates concern, F5: Volume and Quality, F6: Incentive, F7: Resource, and
the net effect that factor i contributes to the system. If (Si Cj) F8: Integration and Coordination. Six respondents, three each from
is positive, factor i is net dispatcher, and if (Si  Cj) is negative, two Melbourne-based computer recycling companies, participated
factor i is a net receiver. in this study. The respondents are senior managers who have,
Step 5: Set threshold value and obtain the cognition map: the on average, eight years working experience in e-waste recycling.
cognition map can be derived by mapping the dataset of the A short description of these companies is given below.
(Si þCj) and (Si  Cj), where (Si þ Cj) is the horizontal axis and
(Si  Cj) is the vertical axis. To construct an appropriate map, a Case 1. Company ABC Ltd
decision-maker must assign a threshold value for the influence
Company ABC Ltd is a recycler of various products in Australia.
level. Only some factors whose influence level in matrix T is
The company has received a number of awards for best practice
higher than the threshold value will be chosen to construct the
and quality management practices. The company started its
map. If the threshold value is too low, the map will be too
business in the mid 80s. The computer recycling operations
complicated, whereas, if the threshold value is too high, many
started in 1988, in the form of precious metal recovery from
factors will remain independent without showing the relation-
computer main frame equipment. Currently, with over 40
ships with other factors.
employees and operations in Sydney and Melbourne, ABC Ltd
has become a leader in e-waste solutions. The company is an ISO
14001 and Environmental Protection Authority, Victoria (EPA)
3.2. Sampling and data collection
accredited recycler. The company entered into strategic alliance
with Dell and Toshiba, two original equipment manufacturers
A three-part questionnaire was employed for interviews and
committed to reducing e-waste by implementing reverse logistics
data collection. Part 1 contained general questions about the
processes to EOL computers.
company and respondents’ background, whereas, Part 2 contained
Every year ABC Ltd collects up to 60,000 CRT monitors,
eight open-ended questions designed to capture respondents’
100,000 central processing units (CPUs), 400 tonnes of batteries,
opinions on the importance of eight factors for the implementa-
200 tonnes of frames, 50 tonnes of LCD screens and 500 tonnes of
tion of EOL computer recycling operations considered in this
other peripherals. By applying innovative methods of disassembly
study. Part 3 contained questions regarding generation of direct-
and carefully managing resulting waste streams, ABC Ltd.
relation matrix (Step 1 of the DEMATEL Methodology) using
reclaims precious metals for reuse and diverts up to 98% of
respondents’ perception on the influencing power of one factor
product (by weight) from landfill.
over another based on the scale 0–4.
The critical case sampling method was used to identify the
Case 2. Company XYZ Associates
cases for this study. Critical case sampling is a type of purposive
sampling (Neuman, 1991) that looks for cases that are ‘particu- The vision of company XYZ Associates is to implement sus-
larly information rich’ in relationship to the questions under tainable practices to support a thriving community and economy
consideration (Yin, 2003). We identified two Melbourne-based by leading the way in using resources more efficiently and
companies, which are engaged in computer recycling operations reducing environmental impacts. The company works across all
for a considerable number of years. Six senior managers were industry sectors, as well as with schools, state and local govern-
chosen from these two companies (three from each company) ments, community groups and individuals to promote and
who have reasonably long experience in computer recycling encourage environmental sustainability. It runs an array of
operations. The interviews and data collection for the DEMATEL environmental programs that provide various services. Recycling
Methodology were conducted on two separate days. All six is one of the most active programs of company XYZ Associates. It
interviews were conducted face-to-face by the first author of targets specific materials that need to be disposed of with care
this study and each interview lasted approximately 30 min. and discretion. Among these are computers and IT peripherals,
Interviewee answers were recorded and then transcribed. batteries, paint, oil and construction waste.
S. Rahman, N. Subramanian / Int. J. Production Economics 140 (2012) 239–248 245

The company’s recycling program started in 2005. It is a free example the senior most manager from Company ABC Ltd
service, available to residents and small businesses in Victoria mentioned:
wanting to dispose off unwanted, old and unused computers in a
safe and environmentally responsible way. Using an outsourcing ‘We are in this operation [recycling EOL computer] for a long
company, company XYZ Associates collects up to 1000 tonnes of time. We need to upgrade our technology and develop new
computer and peripherals per year. Around 95% to 98% of the processes for effective recycling. Unfortunately, we are con-
materials collected are recycled. A summary of the company strained by resources’.
information is shown in Table 5.
Other two important factors found in this study are Integration
and Coordination, and Volume and Quantity. Since the timing of
returns and quantity of returns are uncertain in reverse supply
4. Results and discussion chain operations, coordination and integration of reverse supply
chains plays a critical role in running the recycling operations
From responses from the six senior managers at these two more efficiently. This has been supported by Daugherty et al.
companies, six matrices were generated using pairwise compar- (2005) who suggested that for superior performance in reverse
ison. These were then used to obtain an average matrix using supply chains organizations must develop information technol-
Eq. (1). Using Eq. (2) a normalized direct-relation matrix was ogy capabilities. Efficient information systems are needed to track
generated. Finally, the total-relation matrix was computed using and trace product returns, to forecast return product and for
Eq. (3), which is shown in Table 6. inventory management (De Brito et al., 2002).
The DEMATEL analysis produced two categories of results. Whether a factor is net dispatcher/driver or a net receiver
Firstly, it prioritized the factors based on their degree of impor- depends on (Si  Ci) values. If (Si Ci) value is positive, factor is a
tance in the decision-making context under consideration. Sec- net dispatcher/driver, and if (Si Ci) value is negative, factor is a
ondly, it classified factors either as net dispatchers/drivers or as net receiver. The results indicate that the three most influential
net receivers depending on the net influence to the context. The drivers are F1: Legislation (Si  Ci ¼ 1.338), F6: Incentive
direct and indirect influence of recycling operations implementa- (Si  Ci ¼0.531) and F2: Customer demand (Si Ci ¼0.108), and
tion factors are shown in Table 7. As explained earlier (Section 3) the net receivers are F7: Resource (Si  Ci ¼  0.930), F3: Strategic
the importance of factors is assessed by (Si þCi) values. The higher
the value, the more important the factor is. Based on (Si þCi)
values, the importance of eight factors can be prioritized as
Table 7
F7 4F8 4F54F1 4F3 4F4 4F2 4F6. The results show that the
The degree of influence of the factors.
three most important factors are F7: Resource (Si þCi ¼ 3.450), F8:
Integration and Coordination (Si þCi ¼2.860) and F5: Volume and Factors Si Cj S i þ Cj S i  Cj
Quantity (Si þCi ¼2.849). The importance of resource has also
been highlighted in earlier research. For example, Richey et al. F1: Legislation 1.964 0.626 2.590 1.338
F2: Customer 0.749 0.641 1.390 0.108
(2005) and Daugherty et al. (2005) found that resource commit- F3: Strategic cost 0.977 1.579 2.556  0.602
ment makes reverse supply chain more efficient and more F4: Env. Concern 1.318 1.215 2.533 0.103
effective. However, the resources must be focused on developing F5: Volume and Qty 1.421 1.428 2.849  0.007
capabilities to handle returns. Studying the auto parts industry F6: Incentive 0.910 0.379 1.289 0.531
F7: Resource 1.260 2.190 3.450  0.930
Skinner et al. (2008) came to the similar conclusion. The impor-
F8: Integ and Coord 1.221 1.639 2.860  0.418
tance of resources was further revealed in the interview data. For

Table 5
A summary of the two case companies’ profile.

Organization Respondent characteristics Organization characteristics


name
Position of No of Average year of Year of Accreditation Components handle Alliance % of
respondents respondents experience in operation reclaimed
recycling materials

Case 1: Company Senior 3 10 22 ISO 14001 CRT monitors, CPU, batteries, frames, Dell and 98
ABC Ltd managers LCD screens and other peripherals Toshiba

Case 2: Company Senior 3 6 5 Not been Computers and peripherals, batteries, No 95 to 98


XYZ Associates managers accredited paints, oil and construction waste alliance

Table 6
The total-relation matrix.

F1:Legislation F2:Customer F3: Strategic cost F4: Env. Concern F5:Volume and Qty F6:Incentive F7:Resource F8:Integ and Coord

F1: Legislation 0.090 0.176 0.196 0.328 0.315 0.141 0.416 0.302
F2: Customer 0.206 0.051 0.046 0.170 0.073 0.027 0.105 0.071
F3: Strategic cost 0.020 0.013 0.123 0.066 0.141 0.066 0.304 0.244
F4: Env. Concern 0.170 0.201 0.121 0.113 0.178 0.032 0.322 0.181
F5: Volume and Qty 0.079 0.030 0.370 0.128 0.127 0.035 0.347 0.305
F6: Incentive 0.078 0.027 0.164 0.111 0.174 0.022 0.227 0.107
F7: Resource 0.038 0.033 0.274 0.176 0.213 0.042 0.181 0.303
F8: Integ and Coord 0.033 0.026 0.300 0.137 0.233 0.026 0.318 0.148
246 S. Rahman, N. Subramanian / Int. J. Production Economics 140 (2012) 239–248

cost (Si Ci ¼ 0.602), F8: Integration and Coordination (Si  Ci ¼ of the factors with respect to X and Y-axis determine the degree of
0.418) and F5: Volume and Quality (Si Ci ¼ 0.007). importance that the factors play and indicate the net effects that
The main driving force of reverse supply chain found in this they contribute to the context of the study. For example, F7:
study is legislation. This finding is also supported by earlier Resource (located furthest away from the Y-axis) is assessed as the
research (Walker et al., 2008) and also contradicts with others most important factor and F1: Legislation (furthest away from the
(Kapetanopoulou and Tagaras, 2010). The importance of legisla- X-axis on the positive direction) is considered as the most
tion was also highlighted in interviews, e.g.: influential dispatcher/driver in the study context.
The cognition map, shown in Fig. 1, indicates that among the
‘Sometimes we can’t run our machines and equipment to their drivers/dispatchers, F1: Legislation is the main factor. Legislation
fully capacity. This is due to insufficient returns. I [personally] directly impacts on F7: Resource, F4: Environmental concern and
believe that more stringent government policies and legisla- F5: Volume and Quality of input F8: Integration and Coordination.
tions will boost returns’. The factor F7: Resource in turn impacts on F5: Volume and Quality
of input, F8: Integration and coordination and F3: Strategic cost/
‘Our communities and businesses must develop environment benefits. Also F4: Environment concern, F5: Volume and Quality of
awareness. However, that’s a lengthy process. What we need input, and F8: Integration and Coordination influence one another.
right now, is more rigorous policies and regulations similar to F6: Incentive directly impacts on F7: Resource. Understanding of
other European nations in Australian 3C (computer, commu- the dynamic nature of the reverse supply chain through these
nication and consumer electronics) industry’. causal relationships is critical to the formulation of reverse supply
chain implementation strategies. This was also revealed in the
Other two important drivers found in this study are incentive
interview of one of the managers from Company XYZ Associates:
and customer demand. Providing financial support by the govern-
ment in terms of incentives to the EOL computer recyclers would ‘Government has to understand that putting in place the right
certainly lessen the resource burden and enhance recycling activ- legislation has a profound impact on the recycling activities. It
ities. Factor such as the customer demand has also been found to has the potential to trigger higher quantity of returns and
be an important driver in other previous studies. For example, which in turn will help us to run our system more efficiently’.
Álvarez-Gil et al. (2007) and Kapetanopoulou and Tagaras (2010)
found customer demand as the most important driver for product This study assists us to understand these interrelationships
recovery activities in Spain and Greek, respectively. more systematically. Consider the following path in Fig. 1:
This study not only identified the critical factors for implement-
ing EOL computer recycling operations but also developed the Path: F1–F7–(F5 and F8)–F3: An appropriate legislation on EOL
casual relationships between these factors through the construct of computer disposal will influence companies to allocate ade-
a cognition map. To construct a cognition map based on the quate resources for recycling. This in turn will enhance the
DEMATEL results, selection of a particular threshold value is said capacity to acquire more returns through proper integration
to be a critical criterion. Following the procedure suggested by and coordination of various reverse supply chain processes.
Tamura et al. (2002), a threshold value of 0.200, which is more than Ultimately, this will impact on the strategic cost/benefit of the
the average of the elements of matrix T (Eq. (3)), was considered to company. With a better understanding of these complex
construct the cognition map (Fig. 1). The map has been constructed relationships managers would be able to devise strategies for
using (Si þCi) as the X-axis and (Si Ci) as the Y-axis. The locations further improvement in reverse supply chains operations.

Fig. 1. The cognition map of total relationship.


S. Rahman, N. Subramanian / Int. J. Production Economics 140 (2012) 239–248 247

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