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Circuit Description
The engine oil level sensor is used by the ECM to determine high or low engine oil levels.
The oil level is only checked when the engine has not been running for period of time. The
engine oil level check only occurs at initial key-on and the engine speed must be zero.
Component Location
The engine oil level sensor is located on the engine oil dipstick, on the air intake side of the
engine. Refer to Procedure 100-002 (Engine Diagrams) in section E for further details on
dipstick location.
Shop Talk
The engine oil level sensor shares supply and return wires in the engine harness with other
sensors. Opens and shorts in the engine harness can cause multiple fault codes to be
active. Before troubleshooting Fault Code 498, check for multiple faults.
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z The ECM illuminates the appropriate amber or red fault lamp when the diagnostic
runs and fails
z The ECM turns off the appropriate fault lamp when the diagnostic runs and passes.
CAUTION
To reduce the possibility of damaging a new ECM, all other active fault
codes must be investigated prior to replacing the ECM.
CAUTION
To reduce the possibility of pin and harness damage, use the following
test leads when taking a measurement:
Part Number 3822758 - male Deutsch/AMP/Metri-Pack test lead
Part Number 3822917 - female Deutsch/AMP/Metri-Pack test lead.
Troubleshooting Steps
STEPS SPECIFICATIONS
STEP 1. Check the fault codes.
STEP 1A. Check for sensor Fault Code 227 active?
supply fault codes.
STEP 1B. Check for an inactive Fault Code 498 inactive?
fault code.
STEP 2. Check the engine oil level sensor
and circuit.
STEP 2A. Inspect the engine oil Dirty or damaged pins?
level sensor and connector pins.
STEP 2B. Check the circuit Fault Code 499 is active and fault
response. code 498 inactive?
STEP 2C. Check the sensor 4.75 to 5.25 VDC?
supply voltage and return circuit.
STEP 2D. Check the fault codes Fault code 498 active?
and verify sensor condition.
STEP 3. Check the ECM and engine
harness.
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Conditions
z Turn keyswitch ON
z Connect INSITE™ electronic
service tool.
Action
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Conditions
z Turn keyswitch ON
z Connect INSITE™ electronic
service tool.
Action
Guided Step 2A - Inspect the engine oil level sensor and connector pins.
Conditions
Action
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z Corroded pins
z Bent or broken pins
z Pushed back or expanded pins
z Wire insulation damage
z Moisture in or on the connector
z Missing or damaged connector
seals
z Connector shell broken
z Dirt or debris in or on the
connector pins
Go to 4A Go to 2B
Conditions
Action
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Fault code 499 is active and fault code Fault code 499 is active and fault code
498 is inactive? 498 is inactive?
YES NO
No Repair No Repair
Go to 2C Go to 3A
Guided Step 2C - Check the sensor supply voltage and return circuit.
Conditions
Action
Guided Step 2D - Check the fault codes and verify sensor condition
Conditions
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Action
Go to 4A Go to 4A
Guided Step 3A - Inspect the ECM and engine harness connector pins.
Conditions
Action
z Corroded pins
z Bent or broken pins
z Pushed back or expanded pins
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Go to 4A Go to 3A-1
Conditions
Action
Fault code 499 active and fault code 498 Fault code 499 active and fault code 498
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inactive? inactive?
YES NO
No Repair Call for pre-authorization.
Go to 3A-2 Go to 4A
Conditions
Action
Go to 4A Go to 4A
Conditions
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Action
z Corroded pins
z Bent or broken pins
z Pushed back or expanded pins
z Wire insulation damage
z Moisture in or on the connector
z Missing or damaged connector
seals
z Connector shell broken
z Dirt or debris in or on the
connector pins
Go to 4A Go to 3B-1
Guided Step 3B-1 - Check the sensor supply voltage and return circuit
Conditions
z Turn
keyswitch
OFF
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z Disconnect
the engine
harness from
the ECM
engine
connector
z Turn
keyswitch
ON
Action
z Measure the
voltage from
the ENGINE
OIL LEVEL
+5 VOLT
SUPPLY pin
to the
ENGINE OIL
LEVEL
RETURN pin
at the engine
control
module
engine
connector.
Go to 3B-2 Go to 4A
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Conditions
Action
Go to 4A Go to 4A
Conditions
Action
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Conditions
Action
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Cummins, Inc.
All rights reserved
10:44:01 2007-07-20