MALAYSIA

MUN HEAN (MALAYSIA) SDN BHD

Protection Relays for Industrial Electrical Solutions

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March 2020
The MH Protection Relay Legacy MALAYSIA

• MH represents a legacy of design and development, specializing in power

management and power quality solutions and its core expertise, electrical
protection relays.

• The MH Protection Relays has its heritage dated since 1981

• Today, MH continues to improve the protection relays technology with its

own R&D team, Mun Hean Technology.

• Proprietary feature Mechanical Trip Button .

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March 2020
Electrical Accidents Statistics MALAYSIA

Electrical Accidents reported from 2002 – 2016 (From Suruhajaya Tenaga)

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Electrical Risks & Hazards MALAYSIA

• Estimated 32,000 home structure fires per year associated with electrical
distribution equipment occur between the year 2013-2016; resulted in USD
674 million in direct property damage per year.

• Electrocutions rank FOURTH (9%) in causes of industrial FATALITIES (behind

traffic, violence and construction). The National Safety council estimates 600
people die every year of electrical causes. Most of these accidents involve
low voltage (600 volts or less).

• Between 2013 - 2016 there was an average of 406,700 residential fires per
year; approximately 69,000, or 17% were related to electrical distribution or
appliances and equipment.

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March 2020
Electrical Risks & Hazards MALAYSIA

Re-energisation of Circuit Breaker without checking root cause.

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Electrical Risks & Hazards MALAYSIA

Busduct short-circuit due to water seepage.

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Type of Protective Devices in Electrical System MALAYSIA

□ Fuse/MCB (<63Ampere) –overcurrent, overload, short-circuit (<10kA)

□ ELCB / RCCB (10mA, 30mA, 100mA, 300mA) – leakage current

□ Fuse/*MCCB (100A–1600A) – overload, short-circuit (<50kA)

□ ACB (800A–6300A) – Internal or External protection like Overload, Hi-set,

Overcurrent, Earth Fault, short-circuit and etc.

*External Protection - Protection Relay

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March 2020
Protection Relay Technology MALAYSIA

1905 Rotary 1980 1981

Oil Dash
First protection Disc Solid State MH Protection
Pot
relay Relay Electronic Relay Relay

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March 2020
MH OVER CURRENT PROTECTION RELAYS MALAYSIA

Overcurrent is a condition which exists on an electrical circuit when the normal

load current is exceeded. Any current in excess of the rated current of a conductor
or systems may result in risk of fire or shock from insulation damaged from heat
generated by overcurrent.

DTL Over Current Relay IDMTL Over Current Relay

(OA703) (ROA207)
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March 2020
DTL Over Current Protection Relay MALAYSIA

Example:
OA703 DTL Over Current Relay

Over Current Setting: 4A Tripping Time Setting: 1sec

CT ratio: 500/5A

4A
Relay will trip at × 500A = 400A
5A

When relay will trip DT × 1 sec = 1 sec

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March 2020
 What is IDMTL Relay? MALAYSIA

• Inverse Definite Minimum Time Lag (IDMTL)

trip curve.

• Curve profile according to IEC60255 and BS142

standard.

• Choice of trip curve profile

▪ Normal Inverse (NI) / Standard Inverse (SI)
▪ Very Inverse (VI)
▪ Extremely Inverse (EI)
▪ Short Time Inverse (STI)
▪ Moderately Inverse (MI)
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Typical Protection Curve
MALAYSIA

Normal Inverse / Standard Inverse (NI / SI)

• Most commonly used.

Very Inverse (VI)

• Suitable if there is a substantial reduction of fault
current as the fault distance from the power source
increases.
• Suitable for protection of motor load with peak
currents on switching in.

Extreme Inverse (EI)

• Suitable for protection of motor load with peak
currents on switching in (~switching inrush)

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 IEC 60255-151 IDMTL CURVE MALAYSIA

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March 2020
IDMT Over Current Protection Relay MALAYSIA

Example:
ROA207 IDMTL Over Current Relay

Over Current Setting: 3.50A TMS: 0.2sec

CURVE: Standard Inverse (SI) CT ratio: 500/5A

3.5A
Relay will trip at × 500A = 350A
5A

When motor start up in rush current normally is 2 x FLA (FLA is 300) = 600A

𝐾 0.14
Tripping is = 𝑇𝑀𝑆 𝐺 𝑎
+ 𝐶 = 0.2 600𝐴 0.02
+ 0 = 2.592 𝑠𝑒𝑐
−1 −1
𝐺𝑆 350𝐴

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March 2020
IDMT Over Current Protection Relay MALAYSIA

Example:
ROA207 IDMTL Over Current Relay

Over Current Setting: 3.50A TMS: 0.2sec

CURVE: Very Inverse (VI) CT ratio: 500/5A

3.5A
Relay will trip at × 500A = 350A
5A

When motor start up in rush current normally is 2 x FLA (FLA is 300) = 600A

𝐾 13.5
Tripping is = 𝑇𝑀𝑆 𝐺 𝑎
+ 𝐶 = 0.2 600𝐴 1
+ 0 = 3.7798 𝑠𝑒𝑐
−1 −1
𝐺𝑆 350𝐴

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March 2020
 IDMTL with HighSet override
MALAYSIA

• Special feature to handle

severe overload condition
• Varying degree of override
current multiple selection
HighSet
• Able to respond to large
overload with instantaneous
trip
• Important feature to protect
Main Board
INST.
INST. ON: 8 x
ON/OFF • Starting large motor with
LINK
high inrush current load

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March 2020
MH EARTH FAULT PROTECTION RELAYS MALAYSIA

A Ground Fault Detection and Protection method is typically used to continuously

monitor an AC electrical circuit for fault conditions, instantly disconnecting the
power in order to minimize loss of life or equipment damage.

DTL Earth Fault Relay IDMTL Earth Fault Relay

(EF18) (REF 052)

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March 2020
DTL Earth Fault Protection Relay MALAYSIA

Example:
EF18 DTL Earth Fault Relay

Earth Fault Setting: 0.5A Tripping Time Setting: 1sec

CT ratio: 800/5A

0.50A
Relay will trip at × 800A = 80A
5A

When relay will trip DT × 1 sec = 1 sec

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March 2020
How the Earth Fault Trigger MALAYSIA

Under normal conditions, the incoming and outgoing currents should

be equal in magnitude, flowing in opposite directions, i.e. the
resultant vector sum of the 3 phase currents should be zero in a
leakage-free system and can be equated as:

IR + IY + IB = 0 (3 Phase 3 Wire System)

IR + IY + IB + IN = 0 (3 Phase 4 Wire System)

In event of leakage due to insulation failure, direct phase to ground,

insulation deterioration, etc, the vector sum of currents will not
equate to zero.

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March 2020
IDMT Earth Fault Protection Relay MALAYSIA

Example:
REF052 IDMTL Earth Fault Relay

Earth Fault Setting: 0.50A TMS: 0.1sec

CURVE: Standard Inverse (SI) CT ratio: 500/5A

0.5A
Relay will trip at × 500A = 50A
5A

Assume Earth Fault is 1.3 x 50A = 65A

𝐾 0.14
Tripping is = 𝑇𝑀𝑆 𝐺 𝑎
+ 𝐶 = 0.1 65𝐴 0.02
+ 0 = 2.661 𝑠𝑒𝑐
−1 −1
𝐺𝑆 50𝐴

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March 2020
 IDMTL Combined O/C & E/F (REA200N) MALAYSIA

• 2-in-1 Protection Relay

• Mechanical Trip Button fault
identification
• Flexible configuration on either
IDMTL or DTL set
• Fully microprocessor controlled
relay.
• Built-in surge arrester
• HighSet override feature
• RS485 Modbus communication

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March 2020
 Mechanical Trip Button (MTB) MALAYSIA

• MTB - Lock-Out Protection scheme according ANSI 86 is a critical function

to ensure highest safety in electrical network operation.

• Provide maximum safety to prevent re-energizing into faulty circuit.

• Mechanical latching design that remains functional without AUX power

supply

• Trip state indicator by physical position change that maintain visible under
all condition.

• Complied ANSI 86 lockout relay standard.

– Tap power from the downstream network after the circuit breaker point.

– Hold the relay state in tripped position even when AUX power is OFF.

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March 2020
 MALAYSIA

https://www.youtube.com/watch?v=jPUsISVCz2g

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March 2020
 Risk of Upstream Power Tapping
MALAYSIA

Protection Protection
Relay Relay

Power Tap
AFTER CB

Power Tap
BEFORE CB

POWER UTILITY POWER UTILITY

Power Tap BEFORE CB Power Tap AFTER CB

▪ Potential risk to cause nuisance ▪ Ensure complete isolation of specific
tripping and discrimination zone upon CB trip
▪ Relay failed caused voltage ▪ System safety is maintained
spikes due to energization of
power transformer.
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March 2020
 MH Earth Leakage Relay Series MALAYSIA

• EL series
• EL-P series
• EL-D series
• REL series

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March 2020
 Earth Leakage Relay (EL series) MALAYSIA
Realtime Leakage
Indicator
• Comply to International standard Power On Trip LED
IEC 60255-1 & IEC60255-5 LED

• Available in both DIN rail or

Panel mount format
• Very wide operating range
available from 3 model variants
• Dry Contact Output to pilot
alarm light/ buzzer
• Matching high accuracy ZCT with
IEC60044-1 compliance
Time Setting
(Ts)

Matching ZCT Current

Setting (Is)

Reset Button
Test Button

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March 2020
 EL Series Matching ZCT Tested by TUV MALAYSIA

IEC60044-1 Compliance Test

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March 2020
DTL Earth Leakage Relay (EL series) MALAYSIA

IR + IY + IB = 0 (3 Phase 3 Wire System)

IR + IY + IB + IN = 0 (3 Phase 4 Wire System)
In event of leakage due to insulation failure, direct phase to ground, insulation
deterioration, etc, the vector sum of currents will not equate to zero. The Zero Current
Transformer (ZCT), a core balance transformer will thus sense the leakage current and
generates a small signal across it, consequently, being fed to the relay where it is
amplified and compared to the preset current level. When this level is exceeded by
‘detected‘ current, it will trigger the relay trip the circuit.
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March 2020
Digital Earth Leakage Relay (EL-D series) MALAYSIA
• Earth Leakage Current protection
• Model available in 2 setting range
• IEC 60755 Type-A and AC performance
• Microprocessor controlled DTL operation
• Backlit high contrast LCD display
• Modbus-RTU RS485
• 4 Trip Event Records
• Configurable Pre-Fault Alarm Output
• Optional Remote Reset Input
• Sealable tamper proof front cover
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 MALAYSIA

FIRST ELR with four date and

time stamping event records

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 Event #
Trip Current MALAYSIA

Year

Month Day

Hour Minute

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 MALAYSIA

FIRST ELR with event records

able to differentiate of actual
trip and test trip

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 MALAYSIA

A – Actual Trip P – Test Trip

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March 2020
 MALAYSIA

FIRST ELR with Built-in Modbus

RS485

Time Synchronization via RS485

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March 2020
EL03/30D Modbus Address List MALAYSIA

Address Contents Address Contents

0512 Leakage Current Reading in mA 0525 4th Tripped Record Value
0513 Leakage Current Reading in % 0526 1st Tripped Record Year
0514 Pre-Alarm Status 0527 1st Tripped Record Month
0515 Over Leak Current Status 0528 1st Tripped Record Day
0516 Tripping Status 0529 1st Tripped Record Hour
0517 ZCT Status 0530 1st Tripped Record Minute
0518 1st Tripped Record Type 0531 1st Tripped Record Second
0519 1st Tripped Record Value 0532 2nd Tripped Record Year
0520 2nd Tripped Record Type 0533 2nd Tripped Record Month
0521 2nd Tripped Record Value 0534 2nd Tripped Record Day
0522 3rd Tripped Record Type 0535 2nd Tripped Record Hour
0523 3rd Tripped Record Value 0536 2nd Tripped Record Minute
0524 4th Tripped Record Type 0537 2nd Tripped Record Second
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March 2020
 DTL Under/Over Voltage Relay (OUV400) MALAYSIA
Setting
• Microprocessor controlled Display
Indicator
Trip Indicator
• Realtime display of voltage
level
• Flexible setting to operate as
Under-mode, Over-mode or
Both
• Last 4 Trip value memory Phase Value
Display
• Scrolling display of each phase
values
Display and
• Mechanical Trip Button Setting
Selection
Time Set
• 2 Dry-contact for external Indicator
Buttons

alarm feed
Test Button

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March 2020
TUV Type Test Report according IEC Standards
MALAYSIA

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March 2020
 MALAYSIA

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March 2020
 Protection Scheme Coordination MALAYSIA

Electrical System without Cordinated Protection Scheme

MS B

Possible to trip
before MCCB

ACB
Like ly to
trip 1s t

MCCB MCCB

Not DB #1 DB #2
Coordinate d
MCB MCB

fus e fus e fus e fus e fus e fus e

Short Circuit
Motor

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March 2020
 Protection Scheme Coordination MALAYSIA

System with coordinated protection scheme

MS B

Always
trip Last

OC/EF
ACB REA200
Always trip REA 200
3rd
OC/EF OC/EF
MCCB REA200
MCCB
REA200

REA 200

Always trip DB #1 DB #2
2nd
EF
MCCB REF052
MCCB EF
REF052
Always trip 1st REF 052
MCCB
EF
EF EF
REF052
MCCB EF EF EF
REF052 REF052 REF052 REF052 REF052

Short Circuit REF 052

Motor

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March 2020
Model Selection Guide MALAYSIA

MSB / SSB / DB

Above 630A (IDMTL) 250~630A 250~630A (DTL) Below 250A (DTL)

(IDMTL)

In- Out- In- Out- In- Out- In- Out-

Coming Going Coming Going Coming Going Coming Going

ROA 207 EF 18 EF 18 EL 30 e EL 10
IDMTL REA 200 REF 052 REF 052 DTL Earth DTL Earth Earth Leakag Earth Leakage
Overcurrent Combined IDMTL Earth IDMTL Earth Fault relay Fault relay relay relay
relay IDMTL fault relay fault relay
Overcurrent
& Earth Fault
relay

REF 052
IDMTL Earth
Fault relay

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March 2020
Model Selection Guide MALAYSIA

MCC / CP

Above 630A 250~630A Below 250A

(IDMTL) (IDMTL)

In- Out- In- Out- In- Out-

Coming going Coming going Coming going

REA 200 REA 200 EL 30 EL 10

REF 052 REF 052
IDMTL IDMTL Earth Leakage Earth Leakage
IDMTL Earth IDMTL Earth
Overcurrent & Overcurrent & relay relay
fault relay fault relay
Earth Fault relay Earth Fault relay

OUV 400 OUV 400 OUV 400

Under/Over Volt Under/Over Volt Under/Over Volt

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March 2020
 MALAYSIA

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March 2020