PROJECT: 2 GW MODULE MANUFACTURING FACILITY

OWNER: MUNDRA SOLAR ENERGY LTD

DISTRICT KUTCH, GUJARAT, INDIA

CONTRACTOR: Shree HVAC Engineers

DOCUMENT NAME: Technical data sheets AHF

DOC.NO. : 5071-E-ACS-HVA-DE-D-V-027 Revision – 0

PROJECT DOC. TITLE: HVAC SYSTEM FOR MUNDRA SOLAR

CONTRACTOR DOC. NO.: 5071-E-ACS-HVA-DE-D-V-027 Revision -0

APPROVAL STATUS : ISSUE FOR APPROVAL

0 23/11/21

INITIALS SIGN INITIALS SIGN INITIALS SIGN DETAILS OF REVISION

REV DATE
PREPARED CHECKED APPROVED
 L&T Electrical & Automation
Electrical Standard Products
L&T Business Park, Tower – B, 3rd Floor,
Gate – 5, Powai, Mumbai – 400072.

ACTIVE HARMONIC FILTER – GTPs:

Specifications Remarks
GENERAL REQUIREMENT
Parallel operation Yes
Response time 80 micro sec
Full correction time 20 to 40 milli sec
Harmonic measurement range 2nd to 50th
Harmonic selection for correction any 20 at a time
Noise level at 1 meter from panel front <65 dB upto 75 A, <68 dB upto 200 A & <70 dB upto 800 A
Overload capability N/A as current limiting will happen
Ambient temperature 40°C. Derated to 80% at 50°C
Neutral compensation Yes (If required)
POWER - SUPPLY
Voltage Rating 400 V, +/-10%
Frequency 50 Hz + 5%
CONSTRUCTION & ENCLOSURE DESIGN
Type IP 20 (Upto IP42 if required)
Mounting Floor mounted
Access Front access
Cable entrance Bottom entry (Top entry if required)
Non-modular – upto 100 A
Modularity Modular – upto 800 A
Paint RAL 7035
Panel Cooling Forced air cooled
Grounding
Flexible cable
(Insulated Copper wire green colour)
Cable entry & terminals, Busbars provided for cable termination
Power terminals shall be bolted. Yes
GENERAL ELECTRICAL DESIGN REQUIREMENT
Automatic restart & compensation Yes
Check and correct selected harmonic
automatically Yes
Check and correct PF according to set
point automatically Yes
Check and correct load balance Yes
Automatic change in feeding negative
harmonic as per requirement of load Yes
Power system metering Yes
POWER system status monitoring &
Yes
display

AHF system fault Diagnostics Yes

Run at current limit without tripping
while correction require more than Yes
capacity.

CONTROLS AND DISPLAY

HMI 7 inch, touch screen
KW Yes
KVA Yes
KVAR Yes
PF Yes
RMS Current with Waveforms and THD% Yes
RMS voltage with Waveforms and THD % Yes
Harmonics waveform & spectrum
display Yes

Selection option for correction of

Harmonic Yes

V, I display
Selection option for correction of PF
Preference selection between PF and
harmonic
Yes. All load, source & filter V & I display on the same screen
Yes
Always to harmonics correction, next PF

AHF PERFORMANCE
Inverter Topology Two level (Designed to mitigate Harmonics < IEEE limits)
Rating Harmonic attenuation ≥ 96%
Power Loss in Watt ≤3% of equipment power rating (97% filter efficiency)
12.8 kHz (30 A to 300 A)
Switching frequency
6.4 kHz (400 A to 800 A)

IGBT switching By PWM signals generated by DSP

Power factor range 0.3 lag to 0.3 lead
AHF COMPONENTS
IGBT Module SEMIKRON
DC link capacitor ALCON
Cooling fans EBM NADI / SUNON
Semiconductor fuses BUSMANN
Contactor L&T E&A
Input Isolation MCCB with LSIG L&T E&A
Active Harmonic Filter
ABOUT US

L&T Electrical & Automation (E&A) is a

market leader for electrical distribution,
monitoring and control solutions in the
low voltage category. Switchgear Factory, Navi Mumbai
Popular among customers as L&T
Switchgear, E&A offers a wide range of
low and medium voltage switchgear,
motor starters, electrical systems,
industrial automation, building electrical
solutions, energy management solutions,
electrical modernization solutions and
metering solutions. It products and
solutions cater to key sectors of economy
like industries, utilities, infrastructure,
building and agriculture.

E&A's manufacturing operations at Navi

Mumbai, Ahmednagar, Vadodara,
Coimbatore and Mysuru in India adhere
to global practices of excellence and Switchgear Factory, Ahmednagar
receive support from well-equipped in-
house design and development centres
as well as tooling facilities that contribute
to precision in manufacturing.

Switchgear Factory, Vadodara

 HARMONICS

Harmonics is defined as a component of periodic wave (or a signal) whose frequency is integral multiple
of the fundamental frequency. Non linear loads, such as: rectifiers, inverters, variable speed drives,
furnaces, etc. will create harmonics.

These currents consist of a fundamental frequency component rated at 50 Hz, plus a series of
overlapping currents, with frequencies that are multiples of the fundamental frequency. The result is a
deformation of the current (and, as a consequence, voltage) that has a series of associated secondary
effects.

+ + +...
=

Fundamental Harmonic wave of Harmonic wave of Distorted wave

Wave 50 Hz 5th order 250 Hz 7th order 350 Hz

Types Of Harmonic Loads

Type of load Wave shape Harmonic spectrum THD I
100
%Magnitude wrt fundamental

80

• 6 Pulse and 12 Pulse drive* (VFD & UPS) 0.0 60

• Three-phase / Single-phase rectifiers 40

• Arc / Induction furnace 0.0

20

0
1 3 5 7 9 11 13 15 17 19 21 23 25

Harmonic number

• Discharge lamps / CFL

100
%Magnitude wrt fundamental

• Single-phase converters
80

60

• Computer, IT loads 0.0

40

• SMPs 20

• TVs 0
1 3 5 7 9 11 13 15 17
Harmonic number

* Higher the number of pulses, lesser is the harmonic distortion

Ill Effects of Harmonics

Type of equipment Effect of Harmonics
Increased losses, over heating due to skin effect,
Rotating machines
Pulsating torque
Transformer, switchgear, power cables Over-heating, increased power consumption
Protective relays Mal-operation, nuisance tripping
Power electronics Mal-operation, failure
Power capacitors High currents & failure due to overload
1
 BENEFITS OF HARMONICS MITIGATION

Reduction
n in operating expenses
Harmonic mitigation generally contributes to reduced power losses in transformers, cables,
switchgear. Harmonic mitigation helps in reducing the energy losses.
Reduction
n in capital expenditure
Harmonic mitigation reduces the r.m.s. value of the current and it optimizes the size of
cables and switchgear.
Improved
n business performance
Harmonics are responsible for increased line currents, resulting in additional power losses
and increased temperature in transformers, cables, motors, capacitors. The consequence
may be the unwanted tripping of circuit breakers or protection relays. This might cause
significant financial losses linked to process interruption.

Active Harmonic Filter

Active Harmonic filters are the most ideal solution for power quality problems caused, in either
industrial or commercial facilities, for harmonic filtering, phase balancing and reactive power
compensation.

Without AHF With AHF

Function:
Harmonics Filtering Phase unbalance correction Power Factor correction

Harmonics current reduction up to Phase current correction for optimizing Power Factor correction for
the 50th order (2500 Hz). Selectable unbalance phenomenon in the electric lagging current systems
harmonics frequency for optimizing power system. (inductive) or leading currents
filtering spectrum efficiency. (capacitive).

THD TOTAL VOLTAGE & CURRENT POWER MAINS

LOAD MAINS CURRENT P Q S PF
VOLTAGE LOAD MAINS
L1 41.6 kW 5.92 kVAr 42.02 kVA 0.99
L1 21% 5% L1 232 V 199 A 220 A
L2 38.9 kW 5.52 kVAr 39.29 kVA 0.99
L2 231 V 206 A 221 A
L2 18% 5%
L3 231 V 255 A 221 A L3 48.0 kW 6.80 kVAr 48.48 kVA 0.99
L3 19% 5% FREQUENCY 50 Hz

Harmonic Filtering Phase Balancing Reactive Power Compensation

2
Application of Active Harmonic Filter
The active filter is ideal in any application that has a large variation of loads with a wide
spectrum of harmonics that must be compensated. Where non-linear loads are heavily
distributed in the form of small network loads, it is not possible to use individual passive
filters.
The most common applications are:
• Variable frequency drives
• Computer loads
• UPS
• CFL Lamps
In other words, the most common application is any Industry/Building where large amount
of non linear loads are present.

Advantages of Using Active Harmonic Filters

• Reduction in Power losses
• Reduction in Neutral Current
• Power Factor correction
• Phase balancing in case of unbalanced loads
• Protection against resonance conditions

Principle of Operation
Load Current Sinusoidal Supply
The compensation is achieved with harmonics Supply Current System
with the counter-phase
injection of harmonic currents
that are identical to those
existing in the installation. Compensating
current
This achieves a signal with
Active
practically no harmonic Filter
distortion under the filter
connection point.

The current is automatically

regulated by a digital signal
processor.
(Time Domain)

(Frequency Domain)

Line Diagram of Active Harmonic Filter

3
 TECHNICAL SPECIFICATIONS

INPUT

Model AHF - 4W/3W

Normal Voltage 400V AC ±10%, 3Ph 4 Wire/3 Wire (690V optional)

Current Rating 30A 60A 75A 100A 150A 200A 300A 400A 600A 800A

Frequency 50Hz,+/-5%

FILTER

Harmonic Range 2nd to 50th order

Harmonic Selection Any 20 Harmonic can be selected at a time
Harmonic Attenuation Ratio Up to 96% at rated current
Response Time <1 ms
Function Selection Harmonic filtering, Power factor correction, Load balancing
Overload (peak value) 125% for 10 msec

30A 60A 75A 100A 150A 200A 300A 400A 600A 800A

Current Transformer 500A:5A 1000A:5A 3000A:5A 5000A:5A 6000A:5A

Class 1, 15VA rating

PHYSICAL CHARACTERISTICS

Protection Class IP20 (IP31 or IP41 optional)

Cooling Forced air

Cable Entry Front - Bottom

ENVIRONMENTAL

Operating Temperature 0 to 40OC

Relative Humidity 95% (Non condensing)

Maximum Operating Altitude

without De-rating 1000 m

Acoustic Noise at 1m From

Panel Front (Ref ISO3746) < 65 db < 68 db < 70 db

USER INTERFACE

User Parameter Setting LCD touch screen HMI

PROTECTIONS AND STANDARDS

Protections MCCB & fast acting semiconductor fuses

DC over voltage, Over load trip, Over temperature alarm & trip, Over current,
Alarms No synchronisation, Mains abnormal, DC under voltage, Active filter trip, Wrong phase,
No faults, Fast DC overvoltage, Inductor over temperature trip

Reference Design Standard IEC 60146

Safety Standard EN 50178

EN 55011, IEC EN 50081-2, IEC 61000-4-2, IEC 61000-4-3,

Electromagnetic Compatibility
IEC 61000-4-4, IEC 61000-4-5, IEC 610004-6, IEC 61000-6-2

4
 Connection Diagram
LOAD SIDE MAINS SIDE LOAD SIDE MAINS SIDE
L1 L1
L2 L2
L3 L3
N N

L1 L2 L3 N L1 L2 L3 N

Active Filter Active Filter

Close Loop Connection Open Loop Connection

Overall Dimensions
AHF - 3W/4W 30/60/75/100

3 Ph 3 Wire / 4 Wire, 400 V Active Filter

Cable size- Dimensions (mm)

Copper
Cat. No. Model No. Weight
single core Depth Height
flexible (kg) Width Plinth

AHF030331D2 AHF - 3W- 30A 4x10 sq.mm 45 Wall-

Height
Height

550 300 800 Mounting

AHF030341D2 AHF - 4W - 30A 6x25 sq.mm 48

AHF060331D2 AHF - 3W- 60A 4x25 sq.mm 65

620 450 1000 100
AHF060341D2 AHF - 4W - 60A 6x25 sq.mm 70

AHF075331D2 AHF - 3W- 75A 4x35 sq.mm 75

620 450 1000 100
AHF075341D2 AHF - 4W - 75A 6x35 sq.mm 80
Plinth
Plinth

AHF100331D2 AHF - 3W- 100A 4x50 sq.mm 85

620 450 1000 100
Width Depth AHF100341D2 AHF - 4W - 100A 6x50 sq.mm 90

Front View Side View

AHF - 3W/4W 150/200/300/400/600/800

3 Ph 3 Wire / 4 Wire, 400 V Active Filter

Dimensions (mm)
Cable size-
Cat. No. Model No. Copper single Weight
core flexible Width Depth Height Plinth
(kg)

AHF150331D2 AHF - 3W- 150A 4x70 sq.mm 175

800 850 1600 150
Height
Height

AHF150341D2 AHF - 4W- 150A 6x70 sq.mm 205

AHF200331D2 AHF - 3W- 200A 4x70 sq.mm 225
800 850 1600 150
AHF200341D2 AHF - 4W - 200A 6x70 sq.mm 265
AHF300331D2 AHF - 3W- 300A 4x120 sq.mm 310
800 850 1600 150
AHF300341D2 AHF - 4W - 300A 6x120 sq.mm 365
AHF400331D2 AHF - 3W- 400A 4x(2x70) sq.mm 430 1000 900 1600 150
Plinth

Plinth

AHF600331D2 AHF - 3W- 600A 4x(2x120) sq.mm 600 1000 900 1600 150
Width Depth
AHF800331D2 AHF - 3W- 800A 4x(2x140) sq.mm 970 1350 900 1600 150
Front view Side view

5
 Electeical Standard Products (ESP) Offices:

HEAD OFFICE L&T Electrical & Automation L&T Electrical & Automation
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Product inprovement is a continuous process, For the latest information and special application, please contact any of our offices listed here.
Product photographs shown for representive purpose only.

L&T Electrical & Automation, Electrical Standard Products

L&T Business Park, TC-2, Tower B, 3rd Floor, Gate No. 5, Saki Vihar Road, Powai,
Mumbai - 400 072, INDIA www.Lntebg.com

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SP 50603 R3