FPRB Installation Manual For SPD Rev Ac

Flexi Power Rectifier FPRB
Installation Manual for

Surge Protective Device
Flexi Power Rectifier

FPRB
Manufactured by: Artesyn Embedded Technologies

Manufacturing PN: AA27540L
Visit us @ http://www.artesyn.com/
Installation Manual for SPD, Rev AC Page 1 of 45

Manual Number: 970-009473-0000

Manual Issue: AC
Manual Status: Standard
Release Date: Jun 30, 2014
Copyright © 2014 Artesyn Embedded Technologies

CONSIDER IT SOLVED
Published in China
This document, and the information it contains, are the property of Artesyn Embedded
Technologies Co., Ltd, and are protected by law. Both must be held in strictest confidence at all
times. Artesyn Embedded Technologies grants no license or right to copy, use or disclose either,
expressly or by implication.
Disclaimer
This document and the information contained herein are provided on an "AS IS" basis. Artesyn
Embedded Technologies may make improvements or changes in this documentation, at any
time and without notice and as it sees fit. The information in this documentation was prepared
by Artesyn Embedded Technologies with reasonable care and is believed to be accurate.
However, Artesyn Embedded Technologies shall not assume responsibility for losses or damages
resulting from any omissions, inaccuracies, or errors contained herein.

History
Date
Version Author Change Note
DD-MM-YYY
30-06-2013 AA Ferdinand Sisracon First release for FPRB
Release to be used as a common

SPD Instruction Manual for both
FPRA and FPRB
30-10-2013 AB Ferdinand Sisracon Added special instruction to

connect the N link cable for both
FPRA and FPRB
30-06-2014 AC Alex Ding Change the brand from Emerson

Network Power to Artesyn
Embedded Technologies

Table of Contents
History ...................................................................................................................3
Table of Contents ....................................................................................................4
List of Figures..........................................................................................................5
List of Tables ...........................................................................................................5
Preface...................................................................................................................9
Application of this manual ..................................................................................10
Chapter 1 Product Introduction.............................................................................11
1.1 General Description .................................................................................11
1.2 Main Specification of the SPD....................................................................11
1.3 Properties ...............................................................................................16
Chapter 2 Preparation ..........................................................................................18
2.1 Installation tools ......................................................................................18
2.2 Delivery contents .....................................................................................18
Chapter 3 SPD Installation ....................................................................................20
3.1 Make AC connection with the SPD .............................................................20
3.1.1 Preparation ................................................................................................... 21
3.1.2 Configure the Terminal Block ...................................................................... 27
3.1.3 3-phase star (3Y) AC connection with the SPD ........................................... 29
3.1.4 Single-phase (1Φ) AC connection with the SPD.......................................... 35
3.1.5 2-phase AC connection with the SPD ........................................................ 38
3.1.6 3-phase delta (3Δ) AC connection with the SPD ......................................... 40
3.2 Replace the SPD.......................................................................................44

List of Figures
Figure 1 – Internal circuit diagram of the SPD .................................................................. 11

Figure 2 – Structure of the SPD......................................................................................... 12
Figure 3 – Dimension of the SPD – top view..................................................................... 13
Figure 4 – Dimension of the SPD – side view.................................................................... 14
Figure 5 – SPD configuration in a TN-S system ................................................................. 16
Figure 6 – Checking failure of the SPD.............................................................................. 17
Figure 7 – PDA rear internal chassis layout ...................................................................... 21
Figure 8 – The AC cable connection chart ........................................................................ 27
Figure 9 – AC terminal block configuration – 1Φ and 2Φ Configuration ......................... 28
Figure 10 – AC terminal block configuration – 3Δ ............................................................ 28
Figure 11 – AC terminal block configuration – 3Y ............................................................ 29
Figure 12 – Schematic diagram of AC connection with the SPD – 3Y............................... 29
Figure 13 - Assemble the Link Cables to SPD .................................................................... 30
Figure 14 - AC Ground wire............................................................................................... 31
Figure 15 - Secure the SPD into the DIN rail ..................................................................... 31
Figure 16 - Connect the Link cables to Terminal Block ..................................................... 32
Figure 17 - Special Instruction for N Link Cable Installation ............................................. 33
Figure 18 – AC connection with the SPD - 3Y ................................................................... 34
Figure 19 – Schematic diagram of AC connection with the SPD – 1Φ.............................. 35
Figure 20 – SPD configuration for single-phase AC connection ....................................... 36
Figure 21 - Connection of AC link cables from SPD to Terminal Block ............................. 37
Figure 22– Schematic diagram of AC connection with the SPD – 2- Phase...................... 38
Figure 23 - AC connection with the SPD – 2- Phase.......................................................... 39
Figure 24 – Schematic diagram of AC connection with the SPD – 3Δ .............................. 40
Figure 25 - Connection of AC link cables and SPD ground cables..................................... 41
Figure 26 – Connecting the AC terminal block – 3Δ ......................................................... 42
Figure 27 3-phase delta (3Δ) AC connection with the SPD.............................................. 43
Figure 28 – Removing the damaged OVP module from the SPD ..................................... 44
Figure 29 – The OVP module and the SPD base ............................................................... 45
Figure 30 – Fitting a new OVP module to the SPD ........................................................... 45
List of Tables
Table 1 – Contents of this manual ...........................................................................................9

Table 2 – Symbols in this manual ............................................................................................9
Table 3 – Reference documents of the SPD .........................................................................10
Table 4 – Main specification of the SPD ...............................................................................15
Table 5 – Delivery contents of the SPD .................................................................................19
Table 6 – Recommended preparation for AC mains cable ..................................................22
Table 7 – AC connection with the SPD ..................................................................................23

Table 8 – Schematic diagram of AC connection with the SPD ............................................25
List of Terms
A Ampere
AC Alternative current
AWG American Wire Gauge
BAT Battery
BR Battery Return
BTS Base Transceiver Station
CB Circuit Breaker
CSA Cross Section Area
CU Control unit
DC Direct current
EMC Electromagnetic Compatibility
ESD Electrostatic Discharge
FPRB Flexi Power Rectifier
GND Ground
GUI Graphical User Interface
IE Internet Explorer
IP Internet Protocol
L Live cable from the AC mains
LAN Local Area Network

LED Light Emitting Diode
LVD Low Voltage Disconnect
MAC Media Access Control
MCB Miniature Circuit Breaker
N Neutral cable from the AC mains
PC Personal Computer
PCB Printed Circuit Board
PDA Power Distribution Assembly
PE Protective earth
PSU Power Supply Unit

SPD Surge Protective Device

V Volt
VPN Virtual Private Network
1Φ Single-phase AC type
3Y 3-phase star AC type
3Δ 3-phase delta AC type

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Preface
About this manual
This manual provides all the necessary information to operate, install and maintain the
Surge Protective Device (SPD) used in the Flexi Power Rectifier (FPRB).
Table 1 lists the contents of this manual:
Table 1 – Contents of this manual
Chapter Title Content
1 Product instruction Describes the specifications and properties of the

SPD
2 Preparation Describes the SPD installation preparations
3 SPD installation Describes how to install and replace the SPD into the
FPRB
Terms and Symbols in this manual

These term and symbols in Table 2 might appear in the manual:
Table 2 – Symbols in this manual
Symbol Description
Warning statement identifies conditions or practices that could

result in bodily injury or loss of life.
It warns the reader to be extremely careful.
Caution statement identifies conditions or practices that could
result in damage to this product or devices connect to it.
It indicates that the reader must be careful.
Provides hints to the user for easier installation
The necessary supplementary of the article to let user be clearer.

Reference documents
Table 3 contains the reference documents of the SPD:
Table 3 – Reference documents of the SPD
Artesyn Embedded Technologies

Document
File No.
Product Specification – FPRB 970-009025-0000
FPRB Installation Manual for SPD (This manual) 970-009473-0000
FPRB User Manual 970-009474-0000
FPRB Installation Manual 970-009475-0000
FPRB Quick Start Guide for SPD 970-009476-0000
FPRB Quick Start Guide 970-009477-0000
Application of this manual

This manual is regarded as a substitution of the part ‘Make AC connection without the SPD’
(refer to section 3.4 of the ‘Flexi Power Rectifier - Installation Manual’, Artesyn File No. 970-
009475-0000).
This manual is based on the present SPD in use. Artesyn may change the SPD to a second
source in future. However Artesyn ensures the compatibility of the new SPD in the FPRB.
This manual supports all applications of the SPD that can be used in the FPRB.

Chapter 1 Product Introduction
1.1 General Description

The Flexi Power Rectifier (FPRX, Artesyn part number AA25020L/ CS7000013.XX for 6kW
and AA27540L/ CS7000030.XX for 9kW) is a 6kW or 9kW output power AC rectifier package
respectively. The Surge Protective Device (SPD, Artesyn part number AA25130L/
CS7000002.XX) is used to prevent damage to the FPRX caused by high input voltages or
surge.
The SPD consists of three equivalent OVP modules used between live cables and neutral
cable from the AC mains; one OVP module used between the neutral cable from the AC
mains and the earth; and one remote signaling contact.
The SPDs mentioned in this manual are applicable for both 6kW and 9kW system. The SPD
used is the same as the one we used in FPRA.
1.2 Main Specification of the SPD

The SPD illustrated in this manual is made by ‘Phoenix Contact CO., Ltd’ (model number:
VAL-MS 230IT/3+1-FM), or SICHUAN ZHONGGUANG LIGHTNING (model number:
ZGG40-385(3+1)).
12 14 VAL-MS 230IT/3+1-FM
FM
11
VAL-MS 230 IT ST F-MS

L1 L2 L3 N 12 ST
Figure 1 – Internal circuit diagram of the SPD

The SPD (module name ‘VAL-MS 230IT/3+1-FM’) consists of three equivalent OVP
modules used between live cables and neutral cable from the AC mains (module name
‘VAL-MS 230 IT ST’), one OVP module used between the neutral cable from the AC
mains and the earth (module name ‘F-MS 12 ST’) and one remote signaling contact
(module name ‘VAL-MS 230IT…-FM’) (see Figure 1).
The four OVP modules and the remote signaling contact are all installed on the SPD base
and can be removed from the base. This structure leads to easier configuration and
replacement of the OVP modules (see
Figure 2).
F-MS12 ST
VAL-MS
230 IT ST
Base
VAL-MS
230IT…-FM Terminal
Figure 2 – Structure of the SPD

Figure 3 and Figure 4 show the dimension of the SPD. The four OVP modules are of the
same dimensions.
17.5m 17.5m
70m
VAL-MS 230IT/3+1-FM
ZGG40-385(3+1)
Figure 3 – Dimension of the SPD – top view

VAL-MS 230IT/3+1-FM
ZGG40-385(3+1)
Figure 4 – Dimension of the SPD – side view

Table 4 lists the main specifications of the OVP modules.
Table 4 – Main specification of the SPD
Module name Parameter Specification Description
VAL-MS 230 IT UN (L-N / L-L) 230VAC / 400VAC Rated voltage

ST
UC (L-N) 385VAC Clamping voltage
(OVP module for
L-N)
UP (L-N) ≤1.9kV Protective voltage
In / Imax (8/20 μS) 20kA / 40kA Rated discharge current /

maximum discharge current
Screw thread / torque M5 / 4.5Nm
F-MS 12 ST UN (N-PE) 230 VAC Rated voltage

(OVP module for
UC (N-PE) 260VAC Clamping voltage
N-PE)
UP (N-PE) ≤1.0kV Protective voltage
In / Imax (8/20 μS) 20kA / 40kA Rated discharge current /

maximum discharge current
VAL-MS 230IT…- Imax AC: 3A (125V)

FM
0.75A (250V)
(Remote
signaling DC: 2A (30V)
contact)1
VAL-MS Temperature -40°C ~ +80°C

230IT/3+1-FM
IP-code IP20 Ingress Protection (IP)
(The whole SPD
degree
module)
Class II IEC 61643-1: 2005-01
Type 2 EN 61643-11: 2002-12
Installation Manual for SPD, Rev A

AC Page 15 of 45
Note:
1
Although the SPD remote signaling contact has three pins, only two are applied when
configured in the FPRB. Refer to Figure 13
1.3 Properties
 Typical use
Figure 5 shows the configuration of the SPD in a TN-S system.
Figure 5 – SPD configuration in a TN-S system
Note:
It is recommended to use the SPD with a mains utility offering the appropriate line
fuse protection.

 Failure Detection
If any OVP module has been damaged, Artesyn will provide the user with the individual OVP
module but not the whole SPD for replacement.
In the event that any one of the four OVP modules is damaged, the PDA will send alarm
signal via the LCD.
After opening the rear top cover of the PDA (refer to section 3.4 of the ‘Flexi Power
Rectifier – Installation Manual’, Artesyn File No. 970-009475-0000), the user can confirm
which OVP module is in failure.
 Failure Indication
If the window is transparent, the OVP is OK; if the window is red, the OVP is damaged
and should be replaced in time (see Figure 6).
Window
Figure 6 – Checking failure of the SPD

Chapter 2 Preparation
2.1 Installation tools
Tool kit:
Allen key (hex key): 8 mm (0.31 in.)
Allen key (hex key): 4 mm
Awl: diameter of 2mm
ESD wrist strap and cable
TORX screwdriver set: T10, T20, T25
Flat screwdriver
Cross screwdriver
Wrench 13 mm (0.51 in.)
Folding knife
Adjustable (monkey) wrench
Side cutters
Lint-free swab or wipe and 99% alcohol for cleaning optical connectors
Cable ties for routing cables
Tape measure
Flashlight, pocket lamp or torch
Hammer drill
Marker pen or comparable tool
Pliers
Wire-stripper
Test equipment:
Multi-meter
2.2 Delivery contents

The SPD is optional for the user and shipped independent from the FPRB.
Verify that all the material listed in Table 5 has been received and is in good condition.
Report any missing or damaged items to our Artesyn Embedded Technologies Service
Department.

Table 5 – Delivery contents of the SPD
Part Figure Description Usage Artesyn Artesyn

Part Number Module
Number
SPD Surge Protective Device 1 pc 440-000700-

0000
Manufacturer p/n:VAL-MS
230IT/3+1-FM
Manufacturer: PHOENIX
CONTACT (SEA), PTE. LTD.
Surge Protective Device

Manufacturer p/n: ZGG40-
385(3+1)
Manufacturer: SICHUAN
ZHONGGUANG LIGHTNING
PROTECTION TECHNOLOGIES
CO.,LTD.
SPD Short link for SPD terminals in 1 each 502-000496-

AA25130L
Jumper single-phase AC connection 000X/
(Color of plastic may vary) 500-001769-
0000
L line L1/L2/L3 for three phase, 1 750-000984-

short link 000X
L for single phase (AWG10)
N line N for three phase star, 1 750-000983-

short link 2 000X
N for single phase (10mm )
SPD SPD ground link to Chassis 1 750-000988-

ground 000X
link
SPD SPD signal cable connecting to 1 750-001004-

sense the MCU 000X
cable

Chapter 3 SPD Installation
3.1 Make AC connection with the SPD
The AC power supply must be switched off prior to accessing the AC cable.
 This manual concentrates on the AC connection with the SPD, and omits the steps prior
to the SPD installation, i.e. the AC terminal block configuration, etc. The user should
refer to ‘Flexi Power Rectifier – Installation Manual’ (Artesyn File No. 970-009475-0000)
for the relevant previous steps.
 The colors of the AC mains wire used in this manual are for illustration purpose only.
However, the user should verify the AC mains referring to the color-coding in the
respective field or country of application.

3.1.1 Preparation
3.1.1.1 Detach the PDA rear top cover referring to ‘Flexi Power Rectifier – Installation
Manual’ (Artesyn File No. 970-009475-0000).
3.1.1.2 Loosen screws A, B and C as per attached photo with a TORX screwdriver (T20) AC
SPD terminal
DIN Rail block
SPD ground B
clamp
AC ground A
clamp
PDA earth
cable
Strain-
relief
C SPD sensor
F connection
Figure 7 – PDA rear internal chassis layout

3.1.1.3 Preparing the AC mains cable. The color of the wires may vary depending on the
country where the SPD will be mounted.
Table 6 – Recommended preparation for AC mains cable
(Tolerance: 3mm)
AC type L1 L2 L3 N PE
Single-phase A (mm) 55 70 100
(1Φ) B (mm) 20 20 20
2-phase A (mm) 55 100 N/A
B (mm) 20 20 N/A
3-phase delta A (mm) 55 60 70 N/A 100
(3Δ) B (mm) 20 20 20 N/A 20
3-phase star A (mm) 55 60 70 85 100
(3Y) B (mm) 20 20 20 20 20

Table 7 – AC connection with the SPD
AC type Terminals connection Short link available (1) AC terminal block SPD configuration
Configuration (2)
(3)
AC SPD AC terminal Chassis
mains block
N/A L1 6 N/A L1 for three-phase Short terminals 1,2,3 and Short terminals L1,
4,5,6 respectively L2, L3
L L2 5 N/A L2 for three-phase
N/A L3 4 N/A L3 for three-phase

1Φ
N N 2 N/A N for single phase
PE N/A N/A AC ground clamp N/A
N/A N/A SPD ground clamp SPD ground link
2-Phase N/A L1 6 N/A L1 for three-phase Short terminals 1,2,3 and Short terminals L1,
4,5,6 respectively L2, L3
L1 L2 5 N/A L2 for three-phase
N/A L3 4 N/A L3 for three-phase
L2 N 2 N/A N for single phase
N N/A N/A AC ground clamp N/A
L1 L1 6 N/A L1 for three-phase Short terminals 1,2,3 N/A

3Y

N N 2 N/A N for three-phase star
PE N/A N/A AC ground clamp N/A
L1 L1 5 N/A L1 for three-phase Short terminals 1,2 and 3,4 N/A

and 4,5 respectively
3Δ L3 L3 1 N/A L3 for three-phase
PE N/A N/A AC ground clamp
N/A N N/A SPD ground clamp SPD ground link
Note:
(1) The short link names listed herein are in accordance with the actual labels on the short links.
(2) The AC terminal block should be configured before the AC connection. User shall refer to section 3.4 in
Flexi Power Rectifier – Installation Manual (Artesyn file No.970-009475-0000) for more details

(3) Refer to Table 3for the corresponding clamps.

Table 8 – Schematic diagram of AC connection with the SPD
AC Schematic diagram Configuration of AC
Type terminal block
Short terminals 1,2,3

AC Terminal Block
SPD 1 2 3 4 5 6
L1 L2 L3 N
3Y
PE L1 L2 L3 N
AC Mains
Short terminals 1,2,3;

AC Terminal Block
SPD 4,5,6 respectively
L1 L2 L3 N 1 2 3 4 5 6
1Φ
PE L N
AC mains

Short terminals 1,2; 3,4;

AC Terminal Block
5,6 respectively
SPD 1 2 3 4 5 6
L1 L2 L3 N
3∆
PE L1 L2 L3
AC mains
Short terminals 1,2,3;

4,5,6 respectively
2-phase

3.1.2 Configure the Terminal Block
Verify the AC power system types in field, and make sure the corresponding bridge
configuration is used.
The AC terminal block has been already configured for 3-phase star AC mains before
the shipment. Therefore the user has to change the AC terminal block configuration
if required referring to the actual AC type in field.
Insert the bridges and screws (provided as accessories) to the corresponding slots on
top of the AC terminal block referring to the AC CABLE CONNECTION CHART located
on the chassis (and reproduced in Figure 8).
Secure the screws with a flat screwdriver, tightening to 0.8Nm.
Figure 8 – The AC cable connection chart
There are three AC power system types (see above Figure), and thus three AC
configurations of the AC terminal block.

 Single-phase (1Φ) and Two-phase (2Φ ) configuration

For Single- phase AC system, use two 3-pole bridges to short the terminals 1, 2,
3 and 4, 5, 6 respectively on the AC terminal block (see Figure 9)
Figure 9 – AC terminal block configuration – 1Φ and 2Φ Configuration
 3- phase delta (3Δ) configuration

For 3-phase delta AC system, use three 2-pole bridges to short the terminals 1, 2
and 3, 4 and 5, 6 respectively on the AC terminal block (see Figure 10 )
Figure 10 – AC terminal block configuration – 3Δ

 3- phase star (3Y) configuration

For 3-phase star AC system, use one 3-pole bridges to short the terminals 1, 2, 3
on the AC terminal block (see Figure 11)
Figure 11 – AC terminal block configuration – 3Y
3.1.3 3-phase star (3Y) AC connection with the SPD
AC Terminal Block
SPD 1 2 3 4 5 6
L1 L2 L3 N
PE L1 L2 L3 N
AC Mains
Figure 12 – Schematic diagram of AC connection with the SPD – 3Y

 The terminal marks in Figure 12 are in accordance with the actual SPD and AC
terminal block.
 Use the indicated L or N short link for the AC mains as shown in Figure 12 and Table
7 referring to labels on the short links.
 The terminals 1, 2, 3 on the AC terminal block should be shorted before the
connection. Refer to section 3.4 in Flexi Power Rectifier – Installation Manual
(Artesyn file No.970-009475-0000) for details.
3.1.3.1 Detach the cable strain-relief from the chassis by loosening the screw ‘C’ in
Figure 7 with a TORX screwdriver (T20). Insert the AC mains cable on the
strain relief.
3.1.3.2 Detach the AC ground clamp and SPD ground clamp from the chassis by
loosening the screws ‘A’ and B ‘with a TORX screwdriver (T20).
3.1.3.3 Prepare the AC mains of 3-phase star as per Table 6.
3.1.3.4 Assemble the Link cables, the AC mains cable, the SPD sensor cable and the
SPD grounding cable into the SPD. Refer to Figure 13
L1 for
three-
phase
L2 for
three- SPD
phase sense
cable
L3 for
three-
phase
N for
three-
phase
star SPD
ground
cable
Figure 13 - Assemble the Link Cables to SPD

Insert the connector of the SPD sense cable into the left two contacts; otherwise it will
block the SPD from installing onto the chassis.
3.1.3.5 Fix the AC ground wire into the terminal lug.
.
Figure 14 - AC Ground wire
3.1.3.6 Secure the SPD into the SPD DIN rail. Connect the SPD sense cable to the
stand by mating connector. Connect the SPD grounding cable into the
terminal lug. Refer to Figure 15.
SPD
Grounding
cable
SPD
SPD
sense
cable
Figure 15 - Secure the SPD into the DIN rail

3.1.3.7 Connect the AC link cables from SPD to the Terminal Block. Assemble the
SPD grounding cable and the AC grounding cable into the PDA
SPD
grounding N link
cable lug cable
L3 link
cable
L2 link
cable
AC L1 link
grounding cable
cable lug
Figure 16 - Connect the Link cables to Terminal Block
1. Use the appropriate L and N short link referring to the label on the short links
and the indications in Figure 12 and Table 7.
2. Rotate the N link cable 90 degrees either clockwise or counter clockwise when
assembling the SPD on the FPRA due to the smaller slot of the terminal block.
Refer to Figure 17 - Special Instruction for N Link Cable Installation

Figure 17 - Special Instruction for N Link Cable Installation
It is recommended to clamp the AC wire and the corresponding short link with one
overlapping on another.

Below figure shows the PDA rear layout after completing the 3-phase star AC
connection with the SPD.
SPD ground
cable
N
N short link
L3
L1 short link
L2
L2 short link
L1 L3 short link
PE of AC
mains SPD sense cable
Figure 18 – AC connection with the SPD - 3Y
3.1.3.8 After finishing and checking the AC cable installation, re-install the PDA rear
cover referring to ‘Flexi Power Rectifier – Installation Manual’ (Artesyn File
No. 970-009475-0000).
 After installation of the SPD kit has been completed, the installer should check the
installation against the steps outlined within this document, supported by a multi-
meter to check for wiring continuity.
 It’s strongly suggested that the insulation test (2.5kV Hi-pot) is carried out.

3.1.4 Single-phase (1Φ) AC connection with the SPD
SPD ground link N for single phase
SPD ground AC Terminal Block

clamp
SPD
L1 L2 L3 N 1 2 3 4 5 6
L3 for three-phase
AC ground
clamp PE L N L2 for three-phase
AC mains L1 for three-phase
Figure 19 – Schematic diagram of AC connection with the SPD – 1Φ
terminal block.
 The terminals 1,2,3 and 4,5,6 on the AC terminal block should be shorted
respectively before the connection. Refer to section 3.4 in Flexi Power Rectifier –
Installation Manual (Artesyn file No.970-009475-0000) for details.
3.1.4.1 Perform the same procedure in preparing the AC cables SPD grounding cables
and the SPD sense cables.
3.1.4.2 As indicated in Figure 19 and Table 7, the SPD terminals L1, L2 and L3 have to be
paralleled by the SPD jumper (see Figure 20).

 The user should loosen the three terminal clamps of L1, L2 and L3, and hold the SPD
upside down. Thus the SPD jumper can be easily inserted into the parallel clamps.
 The jumper should be fixed in the SPD together with the live cables of the AC mains
and L line short links.
SPD jumper
Figure 20 – SPD configuration for single-phase AC connection
3.1.4.3 Connect the live cable from the AC mains and L2 short link into terminal ‘L2’ on
the SPD referring to Figure 19 and Table 7, tightening the top screw to 4.5Nm
with a cross screwdriver (see Figure 21).

N for single
SPD phase
ground
link
L3 for
three-
SPD ground phase
clamp
L2 for
three-
phase
AC ground
clamp
L1 for
three-
phase
Figure 21 - Connection of AC link cables from SPD to Terminal Block
cover referring to section 3.4 in ‘Flexi Power Rectifier – Installation Manual’
(Artesyn File No. 970-009475-0000).

3.1.5 2-phase AC connection with the SPD
SPD ground link
SPD ground
clamp
L3 for three-phase
AC ground
clamp L2 for three-phase
L1 for three-phase
Figure 22– Schematic diagram of AC connection with the SPD – 2- Phase
and the SPD sense cables
3.1.5.2 As indicated in Figure 19 and Table 7, the SPD terminals L1, L2 and L3 have to be
paralleled by the SPD jumper (see Figure 20).

3.1.5.3 Connect the AC link cables and the AC cables to the SPD and to terminal block.
Refer to Figure 23)
N for single
SPD phase
ground
link
L3 for
three-
SPD ground phase
clamp
L2 for
three-
phase
AC ground
clamp
L1 for
three-
phase
Figure 23 - AC connection with the SPD – 2- Phase
cover referring to section 3.4 in ‘Flexi Power Rectifier – Installation Manual’
(Artesyn File No. 970-009475-0000).
Use DMM to measure L1-L2 voltage

Ensure L1-L2 voltage between 180VAC-276VAC

terminal block.
 Refer to Single-phase (1Φ) AC connection for details.
3.1.6 3-phase delta (3Δ) AC connection with the SPD
SPD ground link
AC Terminal Block
SPD 1 2 3 4 5 6
L1 L2 L3 N
L3 for three-phase
L2 for three-phase
AC ground
clamp L1 for three-phase
PE L1 L2 L3 SPD ground
AC mains clamp
Figure 24 – Schematic diagram of AC connection with the SPD – 3Δ
terminal block.
 The terminals 1,2 and 3,4 and 5,6 on the AC terminal block should be shorted
respectively before the connection. Refer to section 3.4 in Flexi Power Rectifier –
Installation Manual (Artesyn file No.970-009475-0000) for details.

and the SPD sense cables
3.1.6.2 Configure the terminal block as per Figure 10
3.1.6.3 Assemble the AC cables, AC link cables into the SPD.
3.1.6.4 Assemble the AC link cables into the Terminal Block.
SPD
grounding
cable
connected to
N terminal of
the SPD.
N connected
to Ground
Figure 25 - Connection of AC link cables and SPD ground cables

3.1.6.5 Connect the L1, L2 and L3 short links to terminals ‘5’, ‘3’, ‘1’ on the AC terminal
block respectively referring to Figure 24 and Table 7,, tightening the top screws
to 1.5Nm with a Cross screwdriver (see Figure 26).
SPD
Sense
Cable
L3
short
link
SPD
ground
link
L2
short
link
L1
short
link
Figure 26 – Connecting the AC terminal block – 3Δ
Installation Manual for SPD, Rev AC

A Page 42 of 45
3.1.6.6 Figure 27 shows the PDA rear internal layout after completing the 3-phase delta
AC connection with the SPD.
SPD
ground
link
L3 for
three-
SPD ground phase
clamp
L2 for
three-
phase
AC ground
clamp
L1 for
three-
phase
Figure 27 3-phase delta (3Δ) AC connection with the SPD
3.1.6.7 After finishing and checking the AC cable installation, replace the PDA rear cover
referring to section 3.4 in ‘Flexi Power Rectifier – Installation Manual’ (Artesyn
File No. 970-009475-0000).

3.2 Replace the SPD
The AC power supply must be switched off prior to accessing the SPD.
 Ask Artesyn Embedded Technologies service people for help if any OVP module has
been damaged. Artesyn will provide the user with the individual OVP module but
not the whole SPD for replacement.
 The user shall only replace the damaged OVP module of the SPD without removing
the whole SPD from the PDA chassis.
The user can verify which OVP module has been damaged Referring to section
Properties.
3.2.1 Hold the two sides of the damaged OVP module and pull
pull it out from the SPD
base (see Figure 28)
Figure 28 – Removing the damaged OVP module from the SPD
Installation Manual for SPD, Rev AC

A Page 44 of 45
3.2.2 The SPD base is designed such that the two kinds of OVP modules cannot be
mixed when installing onto it (see Figure 29).
Figure 29 – The OVP module and the SPD base
3.2.3 Fit the new module into its position on the SPD base (see Figure 30).
Figure 30 – Fitting a new OVP module to the SPD

FPRB Installation Manual For SPD Rev Ac

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Flexi Power Rectifier FPRB

Installation Manual for

Flexi Power Rectifier

Manufactured by: Artesyn Embedded Technologies

Installation Manual for SPD, Rev AC Page 1 of 45

Manual Number: 970-009473-0000

Copyright © 2014 Artesyn Embedded Technologies

Installation Manual for SPD, Rev AC Page 2 of 45

30-06-2013 AA Ferdinand Sisracon First release for FPRB

Release to be used as a common

30-10-2013 AB Ferdinand Sisracon Added special instruction to

30-06-2014 AC Alex Ding Change the brand from Emerson

Installation Manual for SPD, Rev AC Page 3 of 45

Installation Manual for SPD, Rev AC Page 4 of 45

Figure 1 – Internal circuit diagram of the SPD .................................................................. 11

Table 1 – Contents of this manual ...........................................................................................9

Installation Manual for SPD, Rev AC Page 5 of 45

Table 8 – Schematic diagram of AC connection with the SPD ............................................25

L Live cable from the AC mains

LAN Local Area Network

Installation Manual for SPD, Rev AC Page 6 of 45

SPD Surge Protective Device

Installation Manual for SPD, Rev AC Page 7 of 45

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Installation Manual for SPD, Rev AC Page 8 of 45

Table 1 – Contents of this manual

Chapter Title Content

1 Product instruction Describes the specifications and properties of the

2 Preparation Describes the SPD installation preparations

Terms and Symbols in this manual

Table 2 – Symbols in this manual

Warning statement identifies conditions or practices that could

Provides hints to the user for easier installation

The necessary supplementary of the article to let user be clearer.

Installation Manual for SPD, Rev AC Page 9 of 45

Table 3 contains the reference documents of the SPD:

Table 3 – Reference documents of the SPD

Artesyn Embedded Technologies

Product Specification – FPRB 970-009025-0000

FPRB Installation Manual for SPD (This manual) 970-009473-0000

FPRB User Manual 970-009474-0000

FPRB Installation Manual 970-009475-0000

FPRB Quick Start Guide for SPD 970-009476-0000

FPRB Quick Start Guide 970-009477-0000

Application of this manual

Installation Manual for SPD, Rev AC Page 10 of 45

Chapter 1 Product Introduction

1.1 General Description

1.2 Main Specification of the SPD

VAL-MS 230 IT ST F-MS

Figure 1 – Internal circuit diagram of the SPD

Installation Manual for SPD, Rev AC Page 11 of 45

Figure 2 – Structure of the SPD

Installation Manual for SPD, Rev AC Page 12 of 45

Installation Manual for SPD, Rev AC Page 13 of 45

Figure 4 – Dimension of the SPD – side view

Installation Manual for SPD, Rev AC Page 14 of 45

Table 4 lists the main specifications of the OVP modules.

Table 4 – Main specification of the SPD

Module name Parameter Specification Description

VAL-MS 230 IT UN (L-N / L-L) 230VAC / 400VAC Rated voltage

In / Imax (8/20 μS) 20kA / 40kA Rated discharge current /

Screw thread / torque M5 / 4.5Nm