Machine Design and Shop Practice (ELEMENTS)

DIAGNOSTIC TEST:

1. This key allows the hub to move along the shaft but prevent the rotation of the shaft. How do
you call this key? FEATHER KEY
2. How do you call the strain energy per unit volume required to stress a material from an
unloaded state to the point of yielding? MODULUS OF RESILIENCE
3. It may be defined as the displacement per length produced in a solid and as the result of stress.
What do you call this? STRAIN
4. It is a failure prediction theory, which states that a part subjected to any combination of loads
will fail (by yielding or fracturing) whenever the maximum shear stress exceeds a critical value.
How do you call this failure prediction theory? MAXIMUM-SHEAR-STRESS THEORY
5. Which of the following are the compositions of stainless steel 302? 18% CHROMIUM AND 8%
NICKEL.
6. A hand tool used to measure engine crank web deflections. DISTORTION GAGE
7. This theory is based on the assumption that failure will occur when the maximum value of the
greatest strain reaches the value of the maximum strain at failure. SAINT VENANT’S FAILURE
PREDICTION THEORY.
8. Which of the following conditions may cause error during knurling? TOO MUCH LONGITUDINAL
FEED
9. This is a shaper operation, which is shaping the given stock and having the excess material
remain with a tolerable allowance for finishing. How do you call this operation? ROUGHING
10. This is a combination of mechanisms and other components that transforms, transmits, or uses
energy, load, or motion for a specific purpose. How do you call this? MACHINE
11. In a slotter, the table gets THREE different feeds.
12. Iron based alloy containing 9-16% chromium. STAINLESS STEEL
13. This is a theory in cyclic and impact loading, which states damage at any stress level, is
proportional to number of cycle. What is this theory commonly called? MINER’S RULE
14. Joining metal by means of high current at low voltage. During the passage of current, pressure
by the electrodes produces a forge weld. RESISTANCE WELDING
15. What is this part of headstock of a lathe machine used to transmit power from the spindle?
BACK GEAR
16. How do you call a phenomenon when two touching surfaces have a high contact pressure and
when these surfaces have minute relative motion? FRETTING
17. Aside from oxygen, what is the other commonly used gas in gas welding? ACETYLENE
18. A welding operation in which a non-ferrous filler metal melts at a temperature below that of the
metal joined but is heated above 450°C. BRAZING
19. How do you call a load that is applied transversely to longitudinal axis of member? BENDING
LOAD
20. A circle coinciding with a tangent to the bottom of the tooth spaces. ROOT CIRCLE
21. Which kind of bond is commonly used? VITRIFIED
22. This is a machining process for producing internal straight cylindrical surface or profiles, with
process characteristics and tooling similar to those for turning operations. What is the
machining process? BORING
23. The cutting action in on both sides stokes in UNIVERSAL PLANER.
24. It is Grashof four-bar mechanism in which the shortest link is the frame or fixed link and the
other two cranks completely rotate with their axes. How do you call this Grashof four-bar
mechanism? DRAG-LINK MECHANISM
25. In a lathe machine, how do you call the diameter of the largest workpiece that can be rotated in
a chuck or between centers without hitting the bed? SWING
26. For gear cutting, which cutter is used? FORM RELIEVE CUTTER
27. For acceptable ideal range of tightness which may result from the application of specific
combination of allowances and tolerances. FIT
28. The grade of grinding wheel depends upon HARDNESS OF BOND
29. Heating above the transformation range, usually 1300°F to 1350°F, and cooling slowly to soften
the metal and increase in machining. ANNEALING.
30. This is the product of the blast furnace and is made by the conduction of iron ore. PIG IROON
31. The process of heating a piece of steel to a temperature within or above critical range and
cooling rapidly. HARDENING
32. Which of the following material has 66% nickel, 29% copper and 3% aluminum? K MONEL
33. Which of the following is a class of cemented carbide? CERMETS
34. Which bond is suitable for wet grinding? SILICATE
35. In a straddle milling operation how many cutters are used to mill the work? TWO
36. It is a heat treatment process which is done by heating iron-alloys to a temperature below or
close to the lower limit of critical temperature range followed by cooling as desired. PROCESS
ANNEALING
37. Which of the following would cause hot bearings? ALL OF THE ABOVE
38. These springs are made from one or more flat strips of brass, bronze, steel or other materials
loaded as cantilevers or simple beam. LEAF SPRINGS
39. It is a method used to graphically visualize of stress acting different passing planes through a
given point. What is this? MOHR’S CIRCLE
40. What do you call a material having different properties in all directions at point in solid?
ANISOTROPIC MATERIAL
41. Where the relieved cutters are reground? ON THE FLANK
42. A manganese steel containing approximately 0.20% carbon. SAE 1320
43. Modulus of Resilience is A MEASURE OF MATERIALS ABILITY TO STORE STRAIN ENERGY.
44. The over arm of a milling machine is used to support ARBOR.
45. Balancing of grinding wheel is done to EQUALIZE THE WEIGHT IN EVERY PORTION OF THE
WHEEL.
46. How do you call the corrosion of iron-base-alloys? RUSTING
47. There are two different movements of the crank in COMPOUND INDEXING
48. Heating to some 100°F above the transformation range with subsequent cooling to below that
range in still air at room temperature to produce uniform structure of the metal. NORMALIZING
49. It is a steel that owes its distinctive properties chiefly to some elements or elements other than
carbon, or jointly to such other elements and carbon. ALLOY STEEL
50. Mark the cutter which works simultaneously with up cut and down cut process. SHELL END MILL
51. What is the combination of applied normal and shear stresses that produces maximum principal
normal stress or minimum principal normal stress, with a third principal stress between or
equivalent to the extremes? PRINCIPAL NORMAL STRESS
52. When will the feed motion take place in a slotting machine? AFTER EACH DOUBLE STROKE
53. A hand tool used to measure engine crank web deflections. DISTORTION GAGE
54. It is produced by adding alloys of magnesium or cerium to molten iron. These additions cause
the graphite to form into all nodules, resulting in a higher-strength, ductile iron: NODULAR CAST
IRON.
55. A machine tool used to form metal parts by removing metal from a workpiece by the use of a
revolving cutter with many teeth each tooth having a cutting edge which removes its share of
the stock. MILLING MACHINE
56. What is the ability of the material to absorb energy up to fracture? TOUGHNESS
57. It is a low-cost spring material, suitable where service is not severe and dimensional precision is
not needed. How do you call this spring material? HARD DRAWN WIRE
58. When a hot part is cooled suddenly by quenching, there is momentarily a high temperature
gradient that induces a stress gradient. Some metal parts under certain conditions crack as a
result. What is this phenomenon? THERMAL-SHOCK FAILURE
59. How do you call the speed at which a rotating shaft becomes dynamically unstable? CRITICAL
SPEED
60. It is a computational method used for soling a complex shape, such as those found in machinery;
replaces the complex shape with a set of simple elements interconnected at a finite set of
specific purpose. What is this computational method? FINITE ELEMENT ANALYSIS
61. In cranes and other hoisting equipment operating rules, how many whistle signals are required
to lower the boom? FIVE SHORT BLASTS
62. Which of the following is used to clean the gauge blocks before and after use? CHAMOIS
LEATHER OR LENEN CLOTH
63. It is the capacity of a material to absorb energy when it is deformed elastically and then, upon
unloading, to increase this energy. What is this capacity of a material? RESILIENCE
64. Planer type built machine is built up for work of HEAVY DUTY
65. When preparing to tap a hole, the size of the drill will be SMALLER THAN THE SIZE OF THE TAP
66. In a standard dividing heads 3 holes in 27 holes circle will index 1 DEG
67. This is the accepted standard wire rope with the wires twisted in one direction to form strands
and the strands twisted in opposite direction to form a rope. How do you call this wire rope?
REGULAR LANG LAY WIRE ROPE
68. The approximate hardness of HSS end mill cutter is 62 HRC.
69. In a straight bevel gear, how do you call the angle between an element on the pitch cone and an
element on the face cone? ADDENDUM ANGLE
70. Mark the milling method during which the formation of the chatter marks is very likely DURING
UP CUT MILLING WITH A STRAIGHT TOOTH CUTTER.
71. The process of checking or producing checkers on the surface of a piece by rolling checkered
depressions into the surface. KNURLING
72. In general, what are the effects of cold-working a metal? DECREASEED STRENGTH AND
DUCTILITY
73. What is the algebraic difference between a size and the corresponding basic size? DEVIATION
74. The number of teeth per inch of pitch diameter and which gives some indications of the size of
the gear teeth. DIAMETRAL PITCH
75. This is a lubrication where the load-carrying surfaces of the bearing are separated by a relatively
thick film of lubricant, so to prevent metal-to-metal contact; and where the stability of the film
can be explained by the laws of fluid mechanics, how do you call this type of lubrication?
HYDRODYNAMIC LUBRICATION
76. How do you call bearing with race containing pronounced groove for rolling elements? CONRAD
BEARING
77. A thin walled pressurized vessel consists of a right circular cylinder with flat ends. Midway
between the ends the stress is greatest in what direction? CIRCUMFERENTIAL
78. The operation of making a cone-shaped enlargement of the end of a hole, as for a recess for a
flat head screw. COUNTERSINKING
79. This is a production whereby a cutter is used to finish internal or external surfaces such as holes
or circular, square, or irregular section, keyways, the teeth of internal gears, multiple spline
holes, and flat surfaces. BROACHING
80. How do you call a spring material that is hard drawn (80% reduction) but made up of high-grade
steel? MUSIC WIRE
81. The straddle milling is done by means of two SIDE MILLING CUTTERS
82. What happens if the job is loosely fitted between centers in cylindrical grindings? THE JOB WILL
BE OUT OF ROUND
83. Materials, usually ceramics, employed where resistance to very high temperature is required, as
for furnace linings and metal melting pots. REFRACTORIES
84. A machining operation whereby the tool reciprocates and the feed is stationary is called
SHAPING.
85. This is the trade name for the potential alloy made up of cobalt, chromium, and tungsten in
varying proportions. What is this trade name? STELLITE
86. The maximum stress to which a material can be subjected without a trace of any permanent set
remaining upon a complete withdrawal of the stress. ELASTIC LIMIT.
87. Refers to any process of heating and cooling steel that produces a rounded or globular form of
carbide. SPHEROIDIZING
88. Which of the following is considered as major alloy in tool steel? Cr
89. A welding operation in which a non-ferrous filler metal melts at a temperature below that of the
metal joined but is heated above 450°C. BRAZING
90. This refers to the space between adjacent coils when the spring is compressed to its operating
length. COIL CLEARANCE.
91. The process of forming metal parts by the use of dies after the metal is heated to its plastic
range. ROLLING
92. This is a type of bearing whose function is to prevent axial motion of a rotating shaft. THRUST
BEARING
93. This is an operation by which scratches or tool marks or, in some instances, rough surfaces left
after forging, rolling, or similar operations are removed. POLISHING
94. The distance between rivet center nearest each other in adjacent rows is called DIAGONAL
PITCH.
95. This material is the most popular alloy spring steel for conditions involving higher stresses than
can be used with the high carbon steels and for use where fatigue resistance and long
endurance are needed; is also good for shock and impact loads. CHROME VANADIUM
96. Steel balls for ball bearings are manufactured by COLD HEADING
97. In a standard dividing head, the ratio between the worm wheel and the worm is 40:1.
98. The ratio of a loading-bearing force to the applied force for a lever is called what? MECHANICAL
ADVANTAGE
99. The maximum stress to which a material can be subjected without a trace of any permanent set
remaining upon a complete withdrawal of the stress. ELASTIC LIMIT.
100. A type of bolt intended for use in bolting wooden parts together or wood to metal. It
has a short portion of shank just underneath a round hear, which is designed to keep the bolt
from turning in the wood when the nut is tightened. CARRIAGE BOLT