Jsa Jis D 9414

JAPANESE
INDUSTRIAL
STANDARD
Translated and Published by
Japanese Standards Association
JIS D 9414 :2016
(JBPI/JSA)
Bicycles - Brakes
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ICS 43.150
Reference number: JIS D 9414 : 2016 (E)
Copyright Japanese Standards Association

Provided by IHS under license with JSA
PROTECTED BY COPYRIGHT
Licensee=Hong Kong Polytechnic University/9976803100
16 S
No reproduction or networking permitted without license from IHS Not for Resale, 08/01/2016 04:41:31 MDT
D 9414 : 2016
Date of Establishment: 1964-03-01

Date of Revision: 2016-01-20
Date of Public Notice in Official Gazette: 2016-01-20
Investigated by: Japanese Industrial Standards Committee
Standards Board for ISO area
Technical Committee on Consumer Life Products
JIS D 9414: 2016, First English edition published in 2016-07
Translated and published by: Japanese Standards Association

Mita MT Building, 3-13-12, Mita, Minato-ku, Tokyo, 108-0073 JAPAN
In the event of any doubts arising as to the contents,

the original JIS is to be the final authority.
© JSA 2016
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or
utilized in any form or by any means, electronic or mechanical, including photocopying and
microfilm, without permission in writing from the publisher.
Printed in Japan
HT/AT
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D 9414: 2016
Contents
Page
1 Scope················································· ...................................................... ···················1

2 Normative references ...................................................... ········································1
3 Shape and dimensions ............................................................................................ 2
4 Constitution and classification ...................................................... ······················20

4.1 Constitution ............................................................................................................ 20
4.2 Type of brakes ...................................................... ··················································20
4.3 Type of brake levers ...................................................... ········································20
4.4 Type of operating-force transmissions ...................................................... ··········20
5 Names of components ...................................................... ·····································20
6 Construction··········································································································· 20
7 Performance············································································································ 21
8 Strength .................................................................................................................. 21
9 Test ............................................................................................................ ··············22
9.1 Braking torque test······························································································· 22
9.2 Measurement of brake run-out ...................................................... ······················23
9.3 Fatigue test of brake cable ...................................................... ····························23
9.4 Secureness test of brake block and brake block holder ................................... 24
9.5 Fatigue test of brakes ...................................................... ·····································25
10 Plating or painting ...................................................... ··········································25
10.1 Plating ............................................................................................................ ·········25
10.2 Painting·············································· ...................................................... ···············26
11 Appearance············································································································· 26
12 Designation of products ...................................................... ··································26
13 Marking ............................................................................................................ ·······26
14 Instruction manual································································································26
(i)
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D 9414: 2016
Foreword
This translation has been made based on the original Japanese Industrial Standard
revised by the Minister of Economy, Trade and Industry through deliberations at the
Japanese Industrial Standards Committee as the result of proposal for revision of
Japanese Industrial Standard submitted by Japan Bicycle Promotion Institute (JBPI)!
Japanese Standards Association (JSA) with the draft being attached, based on the
provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the
case of revision by the provision of Article 14. Consequently JIS D 9414: 2008 is
replaced with this Standard.
This JIS document is protected by the Copyright Law.
Attention is drawn to the possibility that some parts of this Standard may conflict with
patent rights, applications for a patent after opening to the public or utility model rights.
The relevant Minister and the Japanese Industrial Standards Committee are not
responsible for identifying any of such patent rights, applications for a patent after
opening to the public or utility model rights.
(ii)
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JAPANESE INDUSTRIAL STANDARD JIS D 9414 : 2016
Bicycles-Brakes
1 Scope
This Japanese Industrial Standard specifies brakes of bicycles for general use and
for young children specified mainly in JIS D 9111.
2 Normative references
The following standards contain provisions which, through reference in this text, con-
stitute provisions of this Standard. The most recent editions of the standards (includ-
ing amendments) indicated below shall be applied.
JIS A 1481-2 Determination of asbestos in building material products-Part 2:
Sampling and qualitative analysis for judgement of existence of con-
taining asbestos
JIS B 0205-1 ISO general purpose metric screw threads-Part 1: Basic profile
JIS B 0205-2 ISO general purpose metric screw threads-Part 2: General plan
JIS B 0205-3 ISO general purpose metric screw threads-Part 3: Selected sizes for
screws, bolts and nuts
JIS B 0205-4 ISO general purpose metric screw threads-Part 4: Basic dimensions
JIS B 0209-1 ISO general purpose metric screw threads-Tolerances-Part 1: Prin-
ciples and basic data
JIS B 0209-2 ISO general purpose metric screw threads-Tolerances-Part 2: Lim-
its of sizes for general purpose external and internal screw threads-
Medium quality
JIS B 0209-3 ISO general purpose metric screw threads-Tolerances-Part 3: De-
viations for constructional screw threads
JIS B 0225 Cycle threads
JIS D 9111 Cycles-Classification, terminology and essential characteristics
JIS D 9301 Bicycles for general use
JIS D 9302 Bicycles for young children
JIS D 9412 Bicycles-Handlebars and stems
JIS D 9418 Bicycles-Free wheels and hub cogs
JIS D 9419 Bicycles-Hubs
JIS H 8610 Electroplated coatings of zinc on iron or steel
JIS H 861 7 Electroplated coatings of nickel and chromium
JIS K 5600-5-4 Testing methods for paints-Part 5: Mechanical property of film-
Section 4: Scratch hardness (Pencil method)
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2
D 9414: 2016
3 Shape and dimensions

Examples of shape and dimensions of brakes are shown in Figures 1 to 8. The di-
mensions without tolerances are recommended dimensions. Screw threads not specified
in JIS B 0225 shall be as specified in JIS B 0205-1 to JIS B 0205-4. Limits of size
and tolerances shall be no less than 6H/6g of the tolerance class specified in JIS B
0209-1 to JIS B 0209-3.
Upon agreement between the parties concerned with delivery, it is permitted to use
screw threads given in Annex A of JIS D 9418 to secure a band brake drum, internal
expanding brake drum and brake disc on a hub.
M6 min.
M6 min. --++I++ljl+t-/
M6 min.
8
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a) Front rim brake
Figure 1 Rim brake

3
D 9414: 2016
M6 min. M6 min. M6 min.

t?
15
28
b) Rear rim brake
Figure 1 (continued)
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4
D 9414: 2016
No. Component No. Component

1 Top swivel joint 16 Top bell crank clip bolt
2 Plunger rod 17 Bell crank pivot
3 Tightening bolt 18 Bottom rod
4 Top joint 19 Rod coupling
5 Front brake tube 20 Rod coupling bolt
6 Bottom end lug 21 Bottom bell crank
7 Front stirrup 22 Bottom bell crank rivet
8 Guide peg 23 Spring
9 Brake block holder 24 Spring clip bolt
10 Block holder bolt 25 Bottom lug clip
11 Brake block 26 Brake adjusting fork
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12 Rear brake tube 27 Brake adjusting screw

13 Bottom swivel joint 28 Rear stirrup
14 Top bell crank 29 Stirrup clip
15 Top bell crank clip 30 Stirrup clip bolt
Figure 1 (concluded)

5
D 9414: 2016
a) Side-pull calliper
Figure 2 Calliper brake
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6
D 9414: 2016
13~
19
18
17
14
b) Centre- P ull calli per

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PROTECTED BLicensee=Hong
Y COPYRIGHT Kong Polytechnic University/9976803100
7
D 9414: 2016
c) Cantilever brake
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8
D 9414: 2016
d) Cantilever b
F' rak e type V
Igure 2 (contInued)
.
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9
D 9414: 2016
1) Front cable hanger
2) Rear cable hanger
e) Cable hanger

1 Brake arm 16 Left hand return spring
2 Outer brake arm 17 Brake arm bridge
3 Inner brake arm 18 Straddle cable
4 Brake block 19 Cable carrier
5 Brake block holder 20 Bush
6 Block holder bolt 21 Left brake arm
7 Centre mounting bolt 22 Right brake arm
8 Retaining nut 23 Cantilever brake base
9 Cable pinch bolt 24 Attaching screw
10 Cable adjusting screw 25 Front cable hanger
11 Cable pivot stud 26 Rear cable hanger
12 Return spring 27 Cable adjusting screw
13 Radius spacer 28 Cable pivot stud
14 Pivot bolt 29 Quick release cam
15 Right hand return spring
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10
D 9414: 2016
Unit: mm
BC1.37 9.53 +8.2 or 1 1.1 1 +8.2
9.53 +8.2
or 1 1.1 1+8.2
16
-IC2 i
M6
2
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Figure 3 Band brake

11
D 9414: 2016

1 Band brake cover 12 Lining-adjusting screw
2 Brake drum 13 Lining-adjusting nut
3 Brake shoe 14 Cable stopper
4 Brake lining 15 Cable pinch bolt
5 Lining rivet 16 Cable adjusting screw
6 Brake shoe pivot bolt 17 Cable return spring
7 Brake bell crank 18 Control rod
8 Bell crank rivet 19 Bottom swivel joint
9 Bell crank screw 20 Control rod adjusting nut
10 Bell crank return spring 21 Brake fitting bolt
11 Clamp
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12
D 9414: 2016
Unit: mm
BC1.37
7.94 +g.2 , 9.53 +g.2

or 1 1.11 +g.2
<,
2
01
I
10
Figure 4 Internal expanding brake

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13
D 9414: 2016

1 Band brake cover 8 Brake bell crank
2 Brake drum 9 Brake arm
3 Brake shoe 10 Fork clip
4 Brake lining 11 Cable pinch bolt
5 Brake shoe fastening screw 12 Cable adjusting screw
6 Shoe return spring 13 Cable return spring
7 Cam
a) Front roller brake
Figure 5 Roller brake
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14
D 9414: 2016
16
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14 15 ~
-t}@)--~_--.v.--tt-+-++H-'I
.' /
b) Rear roller brake
d~

1 Brake drum 10 Link return spring
2 Brake shoe 11 Inner cable
3 Brake arm 12 Outer cable casing
4 Roller case 13 Cable pinch bolt
5 Roller 14 Non-turn washer
6 Cam 15 Brake unit fixing nut
7 Cam transfer plate 16 Grease hole cap
8 Link 17 Fork clip
9 Roller return spring 18 Cable adjusting screw

15
D 9414: 2016
12
11
12
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1 Wheel cylinder 10 Brake disc
I---
2 Wheel piston 11 Hose joint
I---
3 Wheel return spring 12 Brake hose
I - - - Wheel oil
4 Cup 13 Master cylinder
t - - - - power unit
5 Check valve 14 Main piston
I--- Master
6 Set adjusting bolt 15 Lever adjusting bolt
I--- power unit
7 Bracket 16 Oil reservoir
8 Brake pad 17 Master return spring
9 Pad holder 18 Brake lever
Figure 6 Disc brake

16
D 9414: 2016
a) Touring brake lever
3
10
(Extension brake lever)
b) Drop handlebar brake lever
Figure 7 Brake levers
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17
D 9414: 2016
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11
(Hand rest)
c) Guidonnet brake lever

18
D 9414: 2016
d) Inverted brake lever

1 (Right and left) brake lever 9 Hand rest body
2 Bracket 10 Lever hood cover
3 Clamp 11 Hand rest cover
4 Clip expanding pivot bolt 12 Lever type cable adjusting bolt
5 Pivot pin 13 Fixing ring
6 Bush 14 Cable adjusting nut
7 (Right and left) extension brake lever 15 Cable guide
8 Washer
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19
D 9414: 2016
Unit: mm
(Barrel end)
3 5 2
I
(Pear end)
No. Component
1 Inner cable
2 Outer cable casing
3 Cable end nipple
4 Cable cap
5 Cable end ferrule
6 Casing end cap
Figure 8 Brake cable
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20
D 9414: 2016
4 Constitution and classification
4.1 Constitution
Brakes shall consist of brake, brake lever and operating-force transmission. Indi-
vidual components shall be classified as follows. Brake levers shall not be used to build
brakes to be combined with a lever handle given in JIS D 9412.
4.2 Type of brakes

Brakes shall be classified as given in Table 1, depending on the braking mechanism.
Table 1 Type of brakes
Type of brakes Braking mechanism Applicable figure

(informative)
Rim brake Brake a rim Figure 1
Calliper brake Figure 2
(side-pull, centre-pull,
cantilever, cantilever type V)
Band brake Brake a hub a) Figure 3
Internal expanding brake Figure 4
Roller brake Figure 5
Disc brake Figure 6
Note a) Brake hub and coaster brake hub shall be as given in JIS D
9419, but not as given in this Standard. They are the compos-
ite bicycle components having both braking and running
mechanisms in the hub.
4.3 Type of brake levers

Brake levers shall be classified into touring brake lever, drop handlebar brake lever
(including extension brake lever), guidonnet brake lever and inverted brake lever (see
Figure 7).
4.4 Type of operating-force transmissions

Operating-force transmissions shall be classified into rod system, cable system and
hydraulic system, depending on the construction.
5 Names of components
The names of brake components are as shown in Figures 1 to 8.
6 Construction
The construction of brakes shall be as follows.
a) Join parts firmly. Assembled brakes shall function correctly when activated.
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b) Brakes shall be designed to enable the driving force to be maintained through ad-
justment in the case of wearing of brake block/lining, elongation of cables, etc.

21
D 9414: 2016
c) Use suitable friction materials for brake block, lining and pad. Do not use brake
materials containing asbestos.
Determine asbestos content as specified in clause 7 of JIS A 1481-2.
d) When inner cables are secured with the manufacturer's recommended tightening
torque, the securing position shall be designed to prevent cable from fracturing.
e) A frame/front fork of a calliper brake shall carry locking mechanism (e.g. spring
washer, lock nut) against loosening.
f) Brakes using hydraulic operating-force transmission shall be free from oil leakage.
g) Brake lever fitting shall be able to tighten the brake lever firmly on handlebars.
7 Performance
The performance of brakes shall be as follows.
a) Rim brakes, when mounted on a bicycle, shall comply with 5.2.5 of JIS D 9301 or
5.2.5 of JIS D 9302. Hub brakes, when tested according to 9.1, shall satisfy the
specified torque values of braking in the forward direction given in Table 2.
Table 2 Braking torque value
Drum or disc diameter Test force F Braking torque of brake

mm N Nom
80 max. 150 35 min.
Over 80 up to and incl. 95 200 40 min.
Over 95 50 min.
Apply a braking torque of at least 40 Nom and a test force of 200 N
to disc brakes.
b) Run-out of each part of the hub brake, when tested according to 9.2, shall be as
given in Table 3. However, this specification does not apply to roller brakes.
Table 3 Run-out
Unit: mm
Run-out of each part of brake Run-out
Radial run-out (total run-out in radial direction) at periphery of 0.4 max.
band brake drum
Radial run-out (total run-out in radial direction) at inner wall of
drum of internal expanding brake
Lateral run-out (circumferential run-out in axial direction) at 5 mm 0.8 max.
inside the edge of disc brake
8 Strength
The strength of brakes shall be as follows.
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22
D 9414: 2016
a) The breaking load shall be no less than 2 000 N in the joint of rim brake's front/rear
brake tubes and parts such as top joint, bottom swivel joint and bottom end lug.
b) When plunger and bottom rods are mounted on the top joint of front and rear brake
tubes as well as rod coupling, and when a force of 1 000 N is applied, there shall be
no slipping in the joint.
c) When the inner cable is tensioned while holding the end nipple, the cutting force
for cable and nipple shall be no less than 1 500 N.
d) When the inner cable is secured by the manufacturer's recommended tightening
torque and pulled by a force of 1 000 N, there shall be no slipping in the joint.
e) When a brake cable is tested according to 9.3, there shall be no displacement of
nipples or fracture of inner cable.
f) When the brake block and brake block holder of calliper brake/rim brake are se-
curely clamped, and tested according to 9.4, there shall be no cracks or displacement
from the holder.
g) When calliper brakes excluding cantilever brake are tested according to 9.5, the
brake arm and centre mounting bolt shall be free from cracks, fractures or signifi-
cant deformation.
h) Band brake shoe shall be free from fracture or significant deformation at its end,
when pinned at both ends and tensioned for 2 min at a force of 5 000 N for bicycle
for general use or that of 3 500 N for bicycle for young children.
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9 Test
9.1 Braking torque test

As shown in Figure 9, measure the braking torque with the inner cable pulled by the
test force F given in Table 2.
Conduct the tests after running sliding parts five times. For the brakes using hy-
draulic system of operating-force transmission, apply 1/2 of the test force given in
Table 2 at 25 mm from the end of the brake lever.
Use the manufacturer's recommended brake cables.

23
D 9414: 2016
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a) Band brake b) Internal expanding brake
c) Roller brake d) Disc brake

Figure 9 Braking torque test
9.2 Measurement of brake run-out

For a band brake or an internal expanding brake, secure the drum on the measur-
ing jig, rotate the jig, and measure the radial run-out at the periphery of the drum or
its inner wall by using a dial gauge.
For a disc brake, secure the disc on the hub, rotate the hub, and measure the lateral
run-out at the position 5 mm inside from the periphery of the disc by using a dial gauge.
9.3 Fatigue test of brake cable

Mount the brake cable in a brake lever, and attach to a testing device having a cyl-
inder of radius 50 mm as shown in Figure 10. Hang a 15 kg weight at the end of the
inner cable. Pull the brake lever 100 000 times in a position shown in Figure 10, at a
stroke of 25 mm and a rate of 60 pulls per minute. Examine the nipple and the inner
cable visually for irregularities.
Prior to testing, the inner cable and an engaging part between the brake lever and
the nipple shall be coated with lubricant. Use the manufacturer's recommended brake
levers.

24
D 9414: 2016
Unit: mm
Bicycle type Dimension A
General use 25
Young children 20
Load
W: 15 kg weight
w
Figure 10 Fatigue test of brake cable
9.4 Secureness test of brake block and brake block holder

Clamp securely the brake block holder of calliper brake and rim brake. Apply a force
of 300 N in vertical direction of braking, and a force of 150 N in lateral direction to the
centre of brake block gently with a loading device as shown in Figure 11. Examine the
brake block and brake block holder visually for irregularities.
Unit: mm
r Loading device
Loading device
18
18
Centre of
brake block Centre of
brake block
Lateral
Vertical
a) Calliper brake
Figure 11 Secureness test of brake block
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25
D 9414: 2016
Unit: mm
Loading device
Loading device
18
Centre of Centre of
brake block brake block
Lateral
Vertical
b) Rim brake
9.5 Fatigue test of brakes

Mount the brake on a fixture so that both brake block attachment parts are placed
parallel to each other, as shown in Figure 12. Apply simultaneously 10 000 cycles of
repetitive force of ± 200 N to the centres of both attachment parts at a rate of 30 cycles
per minute. Examine visually and tactilely for irregularities in brakes, centre mount-
ing bolts, etc.
Figure 12 Fatigue test of brakes
10 Plating or painting
10.1 Plating
The plate thickness and corrosion resistance of plated part of the brake shall be at
least equivalent to Grade 2 in JIS H 8617 or JIS H 8610.
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26.
D 9414: 2016
The thickness of chrome plating shall be no less than 0.05 !-tm, regardless of the re-
quirements in JIS H 8617. However, this does not apply to plating on corners, threaded
portions, hexagonal rod spanner hole or any portions plated then processed.
10.2 Painting
The painted surface shall be free from breakage, when scratched with a pencil of lead
type F for the pencil scratch resistance test given in JIS K 5600-5-4.
11 Appearance
The appearance of brakes shall be as follows.
a) The plated surface shall be free from noticeable flows, exposure or incomplete pol-
ishing of substrate, peeling, rust or other significant defects.
The surface to be exposed after assembling shall be free from uneven plating.
b) Non-plated surfaces shall be free from rust, cracks, noticeable flaws, or other sig-
nificant defects.
c) Each surface shall be free from sharp tips, significant fins, burrs, etc.
d) Marks shall be free from incomplete stamping, positional deviation, irregular colour,
blur and other significant defects.
12 Designation of products
The designation of products shall be a combination of the number of this Standard
and the names of individual parts of the brake.
Example 1 brake composed of brake (band brake), brake lever (touring brake
lever), and operating-force transmission (cable system)
JIS D 9414, band brake, touring brake lever, cable system
Example 2 brake composed without brake lever
JIS D 9414, rim brake, rod system
13 Marking
Brakes shall be marked with the manufacturer's name or its abbreviation on the sur-
face by stamping or embossing.
14 Instruction manual
Instruction manual shall be prepared for the products, when required by the agree-
ment between the parties concerned with delivery.
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Errata for JIS (English edition) are printed in Standardization and Quality Conti'oJ, published
monthly by the Japanese Standards Association, and also provided to subscribers of JIS
(English edition) in Monthly InfOl'mation.
Errata will be provided upon request, please contact:

Publishing Group, Japanese Standards Association
Mita MT Building, 3-13-12, Mita, Minato-ku, Tokyo, 108-0073 JAPAN
TEL. 03-4231-8550 FAX. 03-4231-8665
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JAPANESE

JIS D 9414 :2016

Copyright Japanese Standards Association

Date of Establishment: 1964-03-01

JIS D 9414: 2016, First English edition published in 2016-07

Translated and published by: Japanese Standards Association

In the event of any doubts arising as to the contents,

Copyright Japanese Standards Association

1 Scope················································· ...................................................... ···················1

4 Constitution and classification ...................................................... ······················20

Copyright Japanese Standards Association

Copyright Japanese Standards Association

Copyright Japanese Standards Association

3 Shape and dimensions

a) Front rim brake

Figure 1 Rim brake

Copyright Japanese Standards Association

M6 min. M6 min. M6 min.

b) Rear rim brake

Copyright Japanese Standards Association

No. Component No. Component

12 Rear brake tube 27 Brake adjusting screw

Copyright Japanese Standards Association

Figure 2 Calliper brake

Copyright Japanese Standards Association

b) Centre- P ull calli per

Copyright Japanese Standards Association

Copyright Japanese Standards Association

Copyright Japanese Standards Association

1) Front cable hanger

2) Rear cable hanger

No. Component No. Component

Copyright Japanese Standards Association

BC1.37 9.53 +8.2 or 1 1.1 1 +8.2

Figure 3 Band brake

Copyright Japanese Standards Association

No. Component No. Component

Copyright Japanese Standards Association

7.94 +g.2 , 9.53 +g.2

Figure 4 Internal expanding brake

Copyright Japanese Standards Association

No. Component No. Component

a) Front roller brake

Figure 5 Roller brake

Copyright Japanese Standards Association

No. Component No. Component

Copyright Japanese Standards Association

No. Component No. Component

Figure 6 Disc brake

Copyright Japanese Standards Association

a) Touring brake lever

(Extension brake lever)

b) Drop handlebar brake lever

Figure 7 Brake levers

Copyright Japanese Standards Association

c) Guidonnet brake lever

Copyright Japanese Standards Association

d) Inverted brake lever

No. Component No. Component

Copyright Japanese Standards Association

Figure 8 Brake cable

Copyright Japanese Standards Association

4 Constitution and classification