Ishikawa

8D Title Blow hole in DV holder area Complaint No.

Bosch Part Date

Version

1. man 1. machine 1. measurement

New operator Metal temperature below the specification Limit sample not thereTemplate are available
Unskilled operator

Measurement
Die temperature below the specification Checking method not defined

Machine
Man

Operator skipped to detect the part Inspectors judgement in acceptance

Not known the inspection parameter Lens not used

Rejection handling not known Template not available

Blow hole in
outlet bore

1. environment 1. material 1. method

… … …
Environment

Poor lighting condition Chemical composition not ok Air Entrapment due to pouring

Material

Method
Please specify:

Relevancy for
consideration
Ishikawa
(relevant for further root
Cause Item
No. Ishikawa Category Description cause analysis, Reason for excluding
(Possible
or
Cause)
to be excluded from
analysis)

1 Man Excluded Cause New operator Experienced operator

2 Man Excluded Cause Unskilled operator Skilled operator

Defect reached the

3 Man Possible cause Operator skipped to detect the part
customer

4 Man Excluded Cause Not known the inspection parameter Training provided

5 Man Excluded Cause Rejection handling not known NC handling known to inspectors

6 machine Excluded Cause Metal temperature below the specification Metal temperature being monitored digitally

7 machine Excluded Cause Die temperature below the specification Die temperature being monitored digitally

8 Measurement Excluded Cause Limit sample not thereTemplate are available Available

9 Measurement Excluded Cause Checking method not defined Define with limit sample

10 Measurement Excluded Cause Inspectors judgement in acceptance Border case will be rejected

11 Measurement Excluded Cause Lens not used Template available

12 Measurement Excluded Cause Template not available Lens provided

13 Environment Excluded Cause Poor lighting condition Lighting Ok

14 Material Excluded Cause Chemical composition not ok Chemical composition ok

Air entrapment will cause

15 Method Possible cause Air Entrapment due to pouring
the problem