Component Location

132
Component
Machine 13 RENR9560-01
SYMBOLS
Location
AUXILIARY F5 F6 F7 F8 F9 July 2008
Starter- P/N 163-3361 1
A.C. SUPPLY (10A) (2A) (2A) (2A) (5A)
Alternator- P/N 163-3362 2
131
EMERGENCY STOP SWITCH CONNECTION
Solenoid, Starter- P/N 242-7071 3
6 3 12
134 133 140 144 136
Engine Interface Module (EIM)- P/N 258-9754 4 5 :5
Harness, Engine 5 70-PIN CONNECTION
Sensor, Low Coolant Level- P/N 270-7343 6 CR/2
70 Pin Connection 7 7 :6 ENGINE SOCKET CONNECTION
Sensor, Coolant Temperature- P/N 271-6700 8 3 145 INTERNAL PANEL TERMINAL
Solenoid, Emer. Fuel Shutoff- P/N 271-2117 9 :5 :1 :3 :13
:A1
Pickup, Magnetic- P/N 249-4019 10 INTERNAL A/C TERMINAL BLOCK
HC
Switch, Oil Pressure- P/N 271-5018 11
:6 :2 :4 :A2 :14 POWER TERMINAL
Potentiometer, Voltage Adj.- P/N 261-7820 12
Breaker, Main-( P/N varies with breaker size) 13
12 :2
138 141 142 131
Switch, Emergency Stop- P/N 226-6446 14 CR OUTGOING / INCOMING PANEL TERMINAL
Probe, Fuel- P/N 264-6366 A :10
Switch, Fuel Level- P/N 264-6381 A ENGINE ALTER- M MOTOR
A- Located in fuel tank JACKET NATOR
WATER HEATER
13 HTRE WHL AH1L
5 BUZZER / SIREN
131 ABBREVIATIONS
Wiring Cod e A for Three-Phase
A.V.R. AUTOMATIC VOLTAGE REGULATOR
Configuration 2
14 OPTION- WHL,AH1L,PAUXL. ENGINE JACKET AC ALTERNATING CURRENT
1 AND ALTERNATOR HEATER. DIAGRAM-WIRING BKR CIRCUIT BREAKER
OPTION
4 DC DIRECT CURRENT

C1.5 and C2.2 Generator Set

CIRCUIT BREAKER EMCP ELECTRONIC MODULAR CONTROL PANEL
132
13 SRN SCREEN FROM SCREEN CABLE

Electrical System
AUXILIARY F5 F6 F7 F8 F9 :2 RLY RELAY
A.C. SUPPLY (10A) (2A) (2A) (2A) (5A) I/P INPUT
R RELAY COIL
131
12 :10 O/P OUTPUT
134 133 140 144 136 ALR ALARM RELAY
:5 NCA1-UP MECHANICAL SWITCH GRR GENERATOR RUN RELAY
CR/2
NCB1-UP FCS FUEL CONTROL SOLENOID
:6 SW SWITCH
GBD1-UP TEMPERATURE SWITCH
145 SS STARTER SOLENOID
8 :5 :1 :3 :13
:A1 GBE1-UP GS GLOWPLUG SOLENOID
HC P PRESSURE SWITCH
:6 :2 :4 :A2 :14 XYE1-UP
3
9 131 FUSE
138 141 142
131 139
EMERGENCY STOP PUSHBUTTON

:2
FCS SOLENOID
CR
:10
- + GROUND

5 31 CUSTOMER TERMINAL
F10
5 DIODE
(5A)
5 7 51
RESISTOR
OPTION- PAUX,PBC5L,PMBCUL5.
DIAGRAM-WIRING
TRICKLE CHARGE CIRCUIT. OPTION SCREEN CABLE

132
13
BATTERY
AUXILIARY F5 F6 F8 F9
11 - +
A.C. SUPPLY (10A) (2A) (2A) (5A)
131
12
Factory connection for “A” wiring code
10 134 133 144 136 © 2008 Caterpillar Printed in U.S.A.
:5 All Rights Reserved
L-L Voltage for Wiring Code A CR/2
Winding 50 Hz 60 Hz :6
6 190-208 190-240 145
:5 :1 :13
:A1
7 220-230 - HC
8 - 190-208 :6 :2 :A2 :14
Wiring Code D for Three-Phase Wiring Code F for Single-Phase
Configuration or Three-Phase 138 141 131
R 230 voltage sensing – 0 => (T8) / 110 V => (T11) Configuration
R 438 LS voltage sensing – 0 => (T3) / 220 V => (T2) Configuration
ENGINE ENGINE
JACKET
ALTER-
NATOR
139
HARNESS LEVEL SWITCH
3 WATER HEATER (TOP VIEW) HIG
HIG H-
H
HTRE WHL AH1L
131
SW4
Wiring Code B for Single-Phase ELECTRONIC GOVERNOR GE6 CABLE ENTRY
Configuration or Three-Phase :2 SW2
SW3

Configuration MAGNETIC SW1

CR
PICK UP 5 319 HIG
H
:10 4 2
- + (SRTN) LOW
-
LOW

(Dimensions: 39 inches 28 inches)

53A 320 ANALOG SPEED LOW
9 COMMS LINK (VREF) 11
5 31 OPEN END VIEW INPUT (PVR/SOLUTIONS)
F10 TXD 321
5 1 (APP) 12
(5A) J1 CONN
GND2 J2 CONN
5 7 2 RCV TXD 5 TERMINAL BOX
5 57

RENR9560-01
VBB2 FOR 1800 RPM TERMINATE
OPTION- WHL,AH1L,PAUXL,PBC5L,PMBCUL5. ENG. JACKET, DIAGRAM-WIRING
10 11 VBB2 GND2 8 6 3B WITH CABLE 3
INSIDE CONTROL PANEL
ALTERNATOR HEATER, TRICKLE CHARGE CIRCUIT. OPTION 3 12
RCV
9 7
3B
FOR 1500 RPM LEAVE
ACT+ 3B UNTERMINATED
5 1
ACTUATOR INSIDE ENGINE LOOM
132 APECS 4500
13 8 3
Voltage LM equals one half of voltage LL. ACT- ELECTRONIC
AUXILIARY F5 F6 F7 F8 F9 FUEL
IN PLACE OF FCS
(10A) (2A) (2A) (2A) (5A) GOVERNOR
DIAGRAM-WIRING TO 70-WAY
131
12 OPTIONS CONNECTOR AT CONTROLLER
134 133 140 144 136
:5
CR/2 20 5

:6 30 2
145
:5 :1 :3 :13
:A1 LOW
HC NORMALLY OPEN SW4 FUEL
:6 :2 :4 :A2 :14 LEVEL
SWITCH

138 141 142 131 TO 70-WAY TO 70-WAY

CONNECTOR AT CONTROLLER CONNECTOR AT CONTROLLER FIT FSS2/PFS2
NORMALLY CLOSED SW3 TO 70-WAY

30 Page,
VFC FOR GENERATOR RUNNING PGR1 VFC FOR COMMON ALARM PAC1 CONNECTOR AT CONTROLLER
ENGINE ALTER- BATTERY 139
JACKET NATOR HEATER
WATER HEATER EBHL 90 GRR/1 CAR/3
88 :8 :9 20 5
HTRE WHL AH1L :2 :3 :4
3 131 :2 NORMALLY CLOSED SW2
GRR :1 30 2
CAR :11
Factory connection for “D” wiring code :10
Factory connection for “F” wiring code
84 85 86 :10 74 75 76
5
5 9 10 11 FUEL
97 98 99
:2 LEAK
L-L Voltage for Wiring Code D L-L Voltage for Wiring Code F CR
- +
VFC FOR REMOTE CONTACTS NORMALLY CLOSED SW1
REMOTE CONTACTS FOR VFC FOR FOR GENERAL ALARM
Factory connection for “B” wiring code :10 GEN RUN GENERATOR RUNNING
Winding 50 Hz 60 Hz Winding 50 Hz 60 Hz PGR1 COMMON
5 31 FIT FCUL2
ALARM PAC1
L-L Voltage for Wiring Code B 6 380-415 380-480 6 220-240 220-240 TRICKLE
TCA CHARGE
Winding 50 Hz 60 Hz -
7 440-460 - 7 250-260
77
AMMETER
PMA4 DIAGRAM-WIRING OPTION- FUEL LEVEL SWITCH DIAGRAM-WIRING
OPTION
6 110-120 120 8 - 380-416 8 200 220-240 5 OPTIONS
F10
7 120-130 - (5A)
5 7
8 - 110-120 R 230 voltage sensing – 0 => (T8) / 110 V => (T11) R 230 voltage sensing – 0 => (T8) / 110 V => (T11)

R 230 voltage sensing – 0 => (T8) / 110 V => (T11) R 438 LS voltage sensing – 0 => (T3) / 380 V => R 438 LS voltage sensing – 0 => (T3) / 220 V => OPTION- NFPA110 UPGRADE. TRICKLE CHARGE CIRCUIT
R 438 LS voltage sensing – 0 => (T3) / 110 V => (T2) (T2) (T2) ENG. JACKET, ALTERNATOR AND BATTERY HEATER. DIAGRAM-WIRING
OPTION

Single Phase with 4 Leads, Winding TO

Dedicated Type M or Type M1 TO 70-WAY EIM
13 TO 70-WAY DC POSITIVE
Wiring Code FF for Single-Phase CONNECTOR AT CONTROLLER IN ENGINE LOOM
TO 70-WAY CONNECTOR AT CONTROLLER
53 5B
Configuration CONNECTOR AT CONTROLLER 11 12
86
Factory connection for “FF” wiring code 16
5 17
1 4 5 2 16
21 5

L-L Voltage for Wiring Code FF 31 2 5A 18 27 17

EMER. 87
Winding 50 Hz 60 Hz STOP 32 53A
LOW 32 30
Wiring diagram for a connection in series Wiring diagram for a parallel connection C/W KEY 31
6 220-240 220-240 WATER PSB5 LOW ENGINE TEMP.
5 4 3 5 5
TEMP. WATER SWITCH
7 250-260 - Voltage at Voltage at SWITCH
Connect. Output Connect. Output LEVEL
50/60 Hz 50/60 Hz SWITCH
8 200 220-240 6 3 AUDIBLE
L-L L-M L L M L-L L-M L L M ALARM
53A 5A PAA1/PAA2 NOTE: ONLY APPLICABLE
R 230 voltage sensing – 0 => (T1) / 110 V => (T4) 220 110 110 - FIT WCA1 TO IF SEPARATE
T2 - T3 T1 - T3 TO
T2 - FCS / GOV. 13 RADIATOR PROBE IS FITTED.
230 115 T1 T4 T2 - T3 115 - T2 - T4 T1 - T3 - EIM PROBE
R 438 LS voltage sensing – 0 => (T10) / 220 V => T4 PAA2 IS SUPPLIED LOOSE
Voltage LM equals one half of voltage LL. (T1) 240 120 120 - DIAGRAM-WIRING
DIAGRAM-WIRING
OPTIONS OPTIONS
R 230 voltage sensing – 0 => (T1) / 110 V => (T2) R 230 voltage sensing – 0 => (T1) / 110 V => (T2)
 T1
T2
FOR ALTERNATOR
T3
CONFIGURATION L1 P1 P2 L1 L4 L4
T4 DETAILS SEE
T5 OPTIONAL WIRING S1 S2
T6 DIAGRAM
G T7
N1 N1

T8
T9
L3 P1 P2 L3 L6 L6
T10
T11 150 A.V.R.
110V S1 S2 E
T12 SENSING 104 103
151
0V 150 A.V.R. VT1 C90
RED 110V
TO TERMINALS VOLTS ADJUST F1 F2
E+ 151 SENSING :14 :11
ON AC TERMINAL BLOCK POTENTIOMETER FIT AUX
BLACK EXCITER 0V
(5A) (5A) :12 BKR
E- RED AUX
E+
WIRING FROM VT2 :C1
FLYING LEADS BLACK EXCITER
ALTERNATOR EXICTER 108 109 101 C10 C30 REF REF.
E- FIT SHT(2)
FIT PSV1 A05 A05 ST
REF :C2
DIAGRAM-WIRING
A05 NOTE C DIAGRAM-WIRING
OPTION
OPTION
NOTE B DIAGRAM-WIRING
EMCP 3.1 & 3.2
1 PHASE 3 WIRE

V622 DOUBLE DELTA

1PH 3W

T3 M (Connected to EMCP in 1P3W Configuration)

T7 T4
T11
L T1

T5
T8 T2

T1 IF 4 POLE BREAKER FITTED

T12 T6
T2 REF C05
CHANGE N1 N
L T9 T3
L1 P1 P2 L1 L4 L4
T4
T10
T5 FOR ALTERNATOR S1 S2
OUTPUT TERMINALS CONFIGURATION L2 P1 P2 L2 L5 L5
L M L T6
G T7
DETAILS SEE
S1 S2
OPTIONAL WIRING L3 P1 P2 L3 L6 L6
T8 DIAGRAM
DIAGRAM-WIRING
T9 S1 S2
OPTION N1 N1 N1 N1
T10
T11 150 A.V.R.
110V E E E

NOTE F
T12
151 SENSING 104 103 102 101 SYMBOLS
0V
RED 150 A.V.R. VT1
E+ 110V F1 F2 F3 :14 :11 EMERGENCY STOP SWITCH CONNECTION
EXCITER TO TERMINALS VOLTS ADJUST FIT AUX
BLACK 151 SENSING BKR
E- ON AC TERMINAL BLOCK POTENTIOMETER (5A) (5A) :12
0V (5A) AUX 70-PIN CONNECTION
RED
FLYING LEADS E+ 108 109 110 101 C10 C30 C50 C90 :C1
WIRING FROM VT2 REF.
BLACK EXCITER FIT SHT(2) ENGINE SOCKET CONNECTION
ALTERNATOR EXICTER A05 ST
E-
FIT PSV1 :C2
INTERNAL PANEL TERMINAL
DIAGRAM-WIRING DIAGRAM-WIRING
OPTION OPTION DIAGRAM-WIRING INTERNAL A/C TERMINAL BLOCK
REF NOTE C REF NOTE B EMCP 3.1 & 3.2
A05 A05 3 PHASE 4 WIRE
POWER TERMINAL

V601SERIES STAR OUTGOING / INCOMING PANEL TERMINAL

3PH 4W

T10
N
T11 (Connected to EMCP in 3P4W Configuration)
M MOTOR

T12

NOTE D T6 W BUZZER / SIREN

T3
T9
T5 V
T2
ENGINE
T8
MAGNETIC NOTE A
T4 U PICK-UP NO. 1
T1 CIRCUIT BREAKER
T7 ELECTRONIC SERVICE TOOL LINK

OUTPUT TERMINALS A B G F C
U V W N :2
20 21 22 23 24 25
14 18 R RELAY COIL
DIAGRAM-WIRING
OPTION :10
REF. 120 120
V610 PARALLEL STAR 7 5
3PH 4W A05 MECHANICAL SWITCH

REF.
T4 T10
N C05 TEMPERATURE SWITCH
T5 T11
T6 T12 DIAGRAM-WIRING
(Dimensions: 39 inches x 28 inches)

T3 ENGINE SCHEMATIC P PRESSURE SWITCH

NOTE E W 63 64 65 66
42 41 108 109 110 101 C10 C30 C50 C90 61 62
T9
AC FUSE
V T2 67 66 13 11 9 7 31 47 57 39 50 34 42 62 64 63 5 3 4
RENR9560-01

- +
T8 MAG PICKUP VC IA IB IC I RETURN
+ - SRN
CAN1 J1939
+ - SRN
CAN2 J1939
+ - SRN
RS485
EMCP 3.1 CONTROLLER DIAGRAM-WIRING
EMCP 3.1
EMERGENCY STOP PUSHBUTTON

T1 FCS SOLENOID
U VB
REF.
OUTPUT TERMINALS
T7
A05
EARTH (MOUNTING SCREW) VA
EMCP 3.2 CONTROLLER DIAGRAM-WIRING
EMCP 3.2 GROUND
U V W N
69 SINK O/P 1 CUSTOMER TERMINAL
DIAGRAM-WIRING

LCD DISPLAY
OPTION DIODE

51
RESISTOR
REF.
D03
SCREEN CABLE
5 65
_
BATTERY (12/24Vdc)
7 52 BATTERY
+
- +

ENGINE
RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8
INTERFACE
CON2
2 3 MODULE ENG FUEL THERMO- AUDIBLE COMMON GENSET PROG PROG EMERG REMOTE ENGINE OIL LOW FUEL PROG PROG OIL ENGINE OIL ENGINE
CRANK CONTROL START ALARM ALARM RUNNING O/P O/P STOP START TEMPERATURE PRESSURE COOLANT ALARM I/P 7 I/P 8 PRESSURE TEMP PRESSURE TEMP
TEMPERATURE
5B 4 1 PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE ABBREVIATIONS
I/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3-
30 Page,

DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29 A.V.R. AUTOMATIC VOLTAGE REGULATOR

3
53 3 (10A) 8 3
12V DC FUEL CONTROL SIGNAL AC ALTERNATING CURRENT
21 BKR CIRCUIT BREAKER
52 2 (1A) 4 10 18 7 27 7 10 7 87 7 88 7 90 7 17 24 16 15 21 20 OP ET 30 30
12V DC 'ON' SIGNAL DC DIRECT CURRENT
4 EMCP ELECTRONIC MODULAR CONTROL PANEL
5 7 6 4
12V DC STARTER MOTOR RUN SIGNAL SRN SCREEN FROM SCREEN CABLE
(15A)
51 1 5 + RLY RELAY
13 I/P INPUT
CON1 REF. ENGINE 5A
2 2 O/P OUTPUT
F4 SCHEMATIC
+ +
BATTERY POSITIVE ALR ALARM RELAY
(5A) GRR GENERATOR RUN RELAY
16 15 21 20 7 8 6
26 16 15 OP ET 30 FCS FUEL CONTROL SOLENOID
31 30 SW SWITCH
+ 19 19 EMER
19 5 3
E ALTERNATOR CHARGING STOP REF. ENGINE SCHEMATIC REF. ENGINE SCHEMATIC REF. ENGINE SCHEMATIC SS STARTER SOLENOID
W/L
:30 :85 GS GLOWPLUG SOLENOID
GS 1
CHARGING 19 51 60 3
53 5B :G :86
ALTERNATOR
6 WATTS 1 AMP CUSTOMER
1 4 START SIGNAL
REF. ENGINE
SS SCHEMATIC
2
5

12V
58
M THIS SCHEMATIC IS FOR THE C1.5 AND C2.2 GENERATOR SET.
REF. (S/N NCA1-UP, NCB1-UP, GBD1-UP, GBE1-UP,AND XYE1-UP)
C04
5 5
5 5
6 3 BATTERY NEGATIVE
REF. 16 15 7 8 6
GLOW C03 10 10
53A 5A E E REFERENCE DRAWINGS FOR THIS SCHEMATIC:
PLUG 2 5
4 3 21 261-2794 CHG 02
FCS 4 3 10
17 261-2803 CHG 02
REF. 261-2805 CHG 02
REF. C06 261-2806 CHG 02
D04 REF. ENGINE SCHEMATIC
16 15 OP ET 30 261-2807 CHG 02
261-2808 CHG 01
REF.
E03
5 HIGH ENGINE LOW OIL OIL PRESS. ENGINE TEMP.
REF. P S1 S2
13 TEMP. SWITCH PRESS. SWITCH SENDER SENDER
E06
5A NOTE A: CONNECTIONS ONLY AVAILABLE WITH EMCP 3.2 CONTROLLER
EMER. STOP BROKEN NEGATIVE TO POWER TEMP. / OIL
OUTLET EARTH NOTE B: OPTION- 4 POLE BREAKER
ENGINE SENDER GND NOTE C: OPTION- VOLTAGE ADJUST (FIT PSV1)
REF.
D05
NOTE D: OPTION- FOR 110V ATTACH THE 2 AVR WIRES TO (T8) & (T11)
DIAGRAM-WIRING FOR 380V ATTACH THE 2 AVR WIRES TO (T3) & (T2)
ENGINE SCHEMATIC NOTE E: OPTION- FOR 110V ATTACH THE 2 AVR WIRES TO (T8) & (T11)
ENGINE CHASSIS
FOR 220V ATTACH THE 2 AVR WIRES TO (T3) & (T2)
DOOR DIAGRAM-WIRING NOTE F: OPTION- FOR 110V ATTACH THE 2 AVR WIRES TO (T1) & (T4)
ENGINE SCHEMATIC FOR 380V ATTACH THE 2 AVR WIRES TO (T10) & (T1)
ENGINE
BOX