Component Location RENR1497

Component
Schematic Machine
Component
Schematic Machine April 1999
Location Location Location Location
Actuator - Water Valve F-5 6 Solenoid - Air Conditioner Clutch A-9 2
Air Dryer A-6 5 Solenoid - ASBS A-15 1
Alarm - Action E-9 A Solenoid - Axle Suspension B-12 D
Alarm - Backup C-15 32 Solenoid - FWD Horn C-9 24
Alternator A-8 2 Solenoid - Impl Valve Detent A-13 15
Batteries A-12 3 Solenoid - Start Aid A-5 25
Breaker - Alternator E-13 B Solenoid - Torque Converter C-13 10
Breaker - Blower Motor E-13 B Speedometer C-4 A
Breaker - Dome, Stop, Turn Lamp E-13 B Switch - Air C-9 D
14
3 Breaker - Head, Panel, Tail & Park Lamp E-13 B Switch - Air Pressure C-12 26
Breaker - Key E-13 B Switch - A/C F-1 2
5 25 Electronic Monitoring System (EMS) F-10 A Switch - Backup Alarm F-12 C
34 2 4 32 Control Board Assembly F-6 6 Switch - Converter B-11 10

13 29 15 Flasher F-9 E Switch - Coolant B-9 30

31
28 19 27 33 Fuse Block F-12 B Switch - Coolant Flow B-14 22
17 16 1
30
22 10 Gauge - Air Pressure C-4 A Switch - Disconnect A-12 2
23 20
24 18 11 Gauge - Converter Temp B-5 A Switch - Dome Lamp F-10 E
8 A C Gauge - Coolant Temp B-4 A Switch - Ejector Detent A-9 29
Gauge - Fuel C-4 A Switch - Ejector Detent Press A-13 15
26 7
D E 9
21 Ground E-15 32 Switch - El Neu Start F-11 A
6
12 Ground - Cab C-2 D Switch - EMS Test D-3 A
B
Ground - Chassis C-2 D Switch - Engine Oil A-9 29
Ground - Compartment
Ground - Scraper Chassis
D-13
D-15
B
32
Switch - Engine Oil Press
Switch - Fan Speed
A-9
F-2
29
A
611 Wheel Tractor-Scraper
Lamp - EMS Action
Meter - Tach/HR
B-5
C-5
A
A
Switch - Flood Lamp
Switch - Forward Horn
F-2
F-9
A
E Electrical System
Motor - Blower F-8 6 Switch - Front Wiper F-5 A
Motor - Front Washer Pump A-2 6 Switch - Front/Rear Washer D-5 A 6SZ1-UP
Motor - Front Wiper
Motor - Fuel Pump
F-8
B-15
7
1
Switch - Fuel
Switch - Fuel Pump
B-9
D-2
22
A
7WZ1-UP
7 9
Motor - Rear Washer Pump A-3 34 Switch - Head Lamp Dimmer C-9 E

31 Motor - Rear Wiper F-14 9 Switch - Headlamp F-3 A

E
Motor - Starter A-11 10 Switch - Key E-1 A
Receptacle - Aux Start A-10 2 Switch - Neutral F-11 A
5
A
C 14 Relay - Fuel Pump D-11 12 Switch - Neutral Start F-11 A
13 21
8 29 28 Relay - Head Lamp E-14 D Switch - Panel Dimmer E-6 A
4 32
25 2 30 22 B Relay - Main E-12 12 Switch - Parking Brake C-9 27
15
33
6 18 19 Relay - Start D-12 12 Switch - Rear Wiper D-5 A
34 D 10 17 27 23
20 Relay - Suspension Axle D-13 B Switch - Refrigerant C-9 2
24 12 11
Resistor - Blower Motor E-8 6 Switch - Start Aid D-3 A
26 3 16 1
Resistor - Diagnostic B-11 10 Switch - Start Aid Temp B-9 30
Resistor - Panel Dimmer F-5 A Switch - Steering B-12 23
Sender - Converter B-11 10 Switch - Stop Lamp C-10 D
Sender - Coolant B-9 13 Switch - Thermostat E-8 6
E79930
Sender - Fuel Level D-15 14 Switch - Torqe Converter F-12 E
Sender - Tachometer B-11 15 Switch - Turn Signal F-8 E
Sender - Trans Output Speed A-11 16

Machine Harness Connector and Component Location Machine locations are repeated for components located close together. C = Located in operator's right hand console.
A = Located in Tractor dash. D = Located under Tractor cab.
B = Located in cab on relay panel. E = Located in Tractor cab.

© 1999 Caterpillar Printed in U.S.A.

All Rights Reserved

Wire Description
Wire Wire Wire Wire
Description Description
Number Color
Power Distribution Circuits
Number Color
Monitoring Circuits Continued
Harness And Wire Electrical Schematic Symbols Electrical Schematic Symbols And Definitions
Connector Location¹ Resistor, Sender, and Solenoid Specifications
Schematic Machine 101 RD Bat (+) 445 GN Converter/Retarder Oil Temp Gauge
Connector Number Part No. Component Resistance (Ohms)¹
Location Location 102 RD Hd Lmp 447 PK Fuel Level Gauge
3E-1906 Solenoid - Air Conditioner Clutch 17.6 ± 0.6 A AA 1 1
CONN 1 E-14 32 103 RD Aux Ckt 449 BU Spdom Sender (Signal No. 1)
3E-7259 Sender - ConverterTemperature 6
104 YL Aux Ckt 450 YL Tach Sender (+)
1 2 2
CONN 2 C-14 23
3T-3123 Resistor - Panel Dimmer 25.0 ± 0.3 105 RD Key Sw 488 WH Air SW To Air SW Jumper
CONN 3 D-14 B Typical representation of a Typical representation of a
6N-5926 Sender - Coolant Temperature 524-586 @ 115.6 C (240.1 F) 109 RD Alt Output (+) Term. B443 BR Bk Oil Press/Coolant Flow Deutsch connector. The Sure-Seal connector. The
CONN 4 E-14 B T
5806-7264 @ 54.4 C (129.9 F) 112 PU Main Power Rly Output B445 GN Elec Speedo (-) Signal Plug Receptacle plug contains all sockets receptacle contain
CONN 5 F-14 B
6T-2217 Resistor - Starter/Diagnostic 150 ± 7.5 114 GN Warning Horn (Forward) Accessory Circuits and the receptacle contains both pins and sockets. Pressure Temperature Level Flow
CONN 6 C-13 23 116 BR Aux Ckt 500 BR Wiper - Front (Park) 2 all pins. Symbol Symbol Symbol Symbol
7N-9719 Solenoid - Torque Converter 68
CONN 7 C-13 23 117 YL Aux Ckt 501 GN Wiper - Front (Low)
7T-9074 Solenoid - Forward Horn 74.0 ± 7.4
CONN 8 E-13 B 118 GY Aux Ckt 502 OR Wiper - Front (HI)
8C-9634 Solenoid - Ejector Detent 34
CONN 9 E-13 B 119 PK Aux Ckt 503 BR Wiper - Rear (Park) Pin or Socket
8T-8692 Solenoid - Axle Suspension 34.2
CONN 10 Diagnostic F-12 B
120 YL Aux Ckt 504 YL Wiper - Rear (Low) Number
9G-1950 Resistor - Blower Motor Speed Overall 2.0 ± 0.1; Tap 1.0 ± .05 121 RD Back Alarm To Lamp 505 BU Wiper - Rear (HI)
CONN 11 B-12 23
9G-4365 Solenoid - Start Aid 6 122 BU Aux Ckt 506 PU Washer - Front Wire, Cable, or Harness Component
CONN 12 B-12 23 Assembly Identification Part Number Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
9T-6590 Solenoid - Implement Valve Detent 108 ± 5.5 123 WH Aux Ckt 507 WH Washer - Rear
CONN 13 C-12 10 Single Wire
9X-9482 Solenoid - ASBS 68 124 GN A/C 508 PU Radio Speaker - Left
CONN 14 C-12 11 Connector
¹ At room temperature. 125 OR Aux Ckt 509 WH Radio Speaker - Left (Commom)
CONN 15 C-11 11 C A A AA 9X-1123 Normally open switch that is closed due to an applied condition, and will open again with a
141 PK Aux Ckt 511 BR Radio Speaker - Right specific decrease in that condition.
CONN 16 C-11 11 325-PK-14 1 325-PK-14
Ground Circuits 512 GN Radio Speaker - Right (Common)
CONN 17 E-11 B
200 BK Main Chassis 513 OR A/C Compressor/Refrigerant Pressure SW Wire
CONN 18 F-11 B Pin Socket
201 BK Operator Monitor Return 515 GY Blower Motor (HI) Color
CONN 19 F-11 B Normally closed switch that will open with an increase of a specific condition.
203 BK Chassis Diagnostic 516 GN Blower Motor (Medium)
CONN 20 F-11 B
207 BK Starter Diagnostic 517 BU Blower Motor (Low)
CONN 21 C-10 11 2 200-BK-14
A292 BK Reversing fan option code 1 521 YL A/C SW To Refrigerant SW
CONN 22 E-9 E Off Machine Switch Specification
Basic Machine Circuits 522 WH A/C Clutch To Thermostat SW Normally closed switch that is open due to an applied condition, and will close again
CONN 23 F-8 7 Part No. Function Actuate Deactuate Contact Position Circuit Number Wire
301 BU Starter No. 1 Sol 537 GN Turn Signal SW To Flasher Identification with a specific decrease in that condition.
CONN 24 E-8 6 7N-9560 Converter Temperature 129.4 ± 2.8° C 118.3° C MIN Normally Gauge
302 OR Starter No. 1 Resistor To Diagnostic 584 YL Wiper SW Jumper
CONN 25 E-7 A (265.0 ± 5.0° F) (245.0° F MIN) Closed
304 WH Starter Relay No. 1 Output A514 YL SW To Relay Coil
CONN 26 A-6 18 7N-9785 Coolant Temperature 107.2 ± 2.8° C 93.0° C MIN Normally
CONN 27 A-6 18 (225.0 ± 5.0° F) (200.0° F MIN) Closed
306 GN Starter Relay Coil To Neut Start SW Or Key SW A519 GN Axle Suspension Sol Valve Electrical Schematic Symbols And Definitions The circle indicates that the component has screw terminals and a wire can be disconnected
CONN 28 C-6 A 7X-1598 Ejector Kickout Pressure 15200 ± 280 kPa 13800 kPa MIN Normally Closed pin 1-3
307 OR Key SW To Neutral Start SW A520 BU Relay To Axle Suspension Rocker SW from it.
308 YL Main Power Relay Coil A521 WH SW To Sol Valve 2nd Imp Pump
CONN 29 B-5 A Hyd Pilot Filter Pressure (2200 ± 40 psi) (2000 psi MIN) Normally Open pin 1-2 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
CONN 30 C-3 D 8N-1683 Start Aid Temperature 37.8 ± 2.8° C 26.7° C MIN Normally
310 PU Start Aid SW To Start Aid Sol A522 GN Press SW To Ejector Detent Coil through it.
311 WH Start Aid Sol To Temp SW A523 PU Temp Potentiometer Pos 1
¹The connectors shown in this chart are harness to harness and (100.0 ± 5.0° F) (80.0° F MIN) Closed
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
No circle indicates that the wire cannot be disconnected from the component.
special use connectors. Connectors which join a harness to a 316 PK Cane To Elevator Neutral Start SW Jumper A524 BR Temp Potentiometer Pos 2
9X-3040 Coolant Flow 362.0 ± 29.0 mN, 45.6 mm ID point 303 mN MIN Normally contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
component are generally located at on near the component. See the 321 BR Backup Alarm A525 GN Temp Potentiometer Pos 3
component location chart. (1.3 ± 0.1 oz, 1.8 in ID point) (1.1 oz MIN) Open
322 GY Warning Horn (Forward) A526 PK Electronic Water Valve Actuator
9X-3210 Air Pressure 517.0 ± 35.0 kPa 448.0 ± 35.0 kPa Normally
323 WH Fuel Pump Power A527 BU Electronic Water Valve Actuator
(75.0 ± 5.0 psi) (65.0 ± 5.0 psi) Open SENDER - A component that is used with a temperature or pressure gauge. The sender
324 BU Differential Lock Sol A528 YL Electronic Water Valve Actuator measures the temperature or pressure. Its resistance changes to give an indication to the
107-0613 Engine Oil Pressure 62.0 ± 21.0 kPa 38.0 ± 21.0 kPa Normally This indicates that the component has a wire connected to it that is connected to ground.
326 PU Key SW "C" Term. A529 WH Electronic Water Valve Actuator T gauge of the temperature or pressure.
Ejector Detent Pressure (9.0 ± 3.0 psi) (5.5 ± 3.0 psi) Open
Monitoring Circuits A530 OR Electronic Water Valve Actuator
107-0616 Fuel Pressure 93.0 ± 21.0 kPa 69.0 ± 21.0 kPa Normally
403 GN Alternator (R) Term. Lighting Circuits
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi) Closed RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
405 GY Opr Mon Oil Press. (Low Setting) 600 BR Dash Lamp Basic
It has a coil that makes an electromagnet when current flows through it. The electromagnet
114-5334 Refrigerant Pressure (AC) 275 to 1750 kpa¹ -- Normally ²
406 PU Opr Mon Coolant Temp 601 GY Dash Lamp HI
This indicates that the component does not have a wire connected to ground. It is grounded
can open or close the switch part of the relay.
Related Electrical Service Manuals (40 to 255 psi) -- Open by being fastened to the machine.
407 PK Opr Mon Converter/Retarder Oil Temp 602 WH Dome Lamp
Title Form Number 125-9352 Stop Lamp Pressure 83.0 kPa MAX 48.0 ± 20.0 kPa MIN Normally
408 WH Opr Mon System Air Press. 604 OR Stop Lamp
Alternator: 100-5047 (12.0 psi MAX) (7.0 ± 3.0 psi MIN) Open CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
409 OR Opr Mon Neut 605 YL Turn Lamp - Left much current flows through it. This does not destroy the circuit breaker and it can be reset to
Consist: 100-5045 SENR4130 134-6547 Steering Flow 4.0 g MAX 1.5 g MIN Normally
410 WH Opr Mon Action Alarm 606 GY Turn Lamp - Right become part of the circuit again.
Consist: 100-5046 SENR2082 (0.14 oz MAX) (0.05 oz MIN) Open
411 PK Opr Mon Master 608 GN Flood Lamp - Rear
Electronic Monitoring System SENR2945 160-2445 Air Pressure 517.0 ± 35.0 kPa 448.0 ± 35.0 kPa Normally
412 BU Opr Mon Cool Flow 610 OR Head Lamp Basic SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Starter: 6V-5537 SENR3581 (75.0 ± 5.0 psi) (65.0 ± 5.0 psi) Open that makes an electromagnet when current flows through it. The electromagnet can open or
413 BR Opr Mon Fuel Press. 611 PU Head Lamp Hi
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed close a valve or move a piece of metal that can do work.
condition can be maintained down to 170 kpa (25 psi). 415 GN Opr Mon Test SW 614 PU Park/Tail/Dash/Lamp
² Contact position at the contacts of the harness connector. 417 GY Primary Ster SW 619 GN Head Lamp Lo
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
419 YL Opr Mon Parking Brake Control Circuits activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
441 OR Eng Coolant Temp Gauge 763 BU XMSN Up Sol that make electromagnet when current flows through them. It also has an internal switch that places
444 BU Converter/Retarder Oil Temp Gauge the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L25 L25 L14 L14
L8 L8 L15 L15
DOME WH 602-WH CONN 23
CONN 10 LAMP 3
YL 1 103-RD 502-OR 2 WATER
8C-9678 L15 VALVE

L14
DIAGNOSTIC BK 2 200-BK 116-BR 500-BR 4 124-GN-14 1 1 A526-PK-14 1
CONNECTOR 608-GN L14 118-GY 200-BK-14 2 A527-BU-14 ACTUATOR
L K 3 2 2
L30 619-GN-14 619-GN-14 501-GN 1 A523-PU-14 3 3 A528-YL-14 3 149-8195

201-BK
H 2 N/C L25 L35 L35

3
11
2
7
1
13
14
15
16
17
18
19
20
9
5
12
4
6
8
10
TORQUE CONV SW 1 CONN 20 L30 610-OR-14 4 4 601-GY 601-GY
A NEUTRAL SW 118-GY A J A524-BR-14 4 A529-WH-14
MOTOR 6T-5925 6T-5925 U 419-YL3 N/O 5 5 5 601-GY 601-GY
1 A525-GN-14 A530-OR-14
T~ L8

109-RD
105-RD
112-PU
304-WH
306-GN
308-YL
310-PU
408-WH 200-BK 6 601-GY 601-GY

501-GN

502-OR
6 6

101-RD

118-GY
311-WH
203-BK

207-BK
2

500-BR
302-OR
REAR WIPER NEUTRAL/ 409-OR 5 409-OR 7 CONTROL 7 7 601-GY
9X-3392 1 2 N/C 104-YL START SW 201-BK 201-BK BOARD

601-GY
7 M GG FF FF
V 3 N/O 763-BU 6T-5925 1 2 N/C 307-OR 3 307-OR 322-GY 149-8217

619-GN-14
L25 V U 3 N/O 316-PK 316-PK J
BACK UP 4

L25
FORWARD

GN
GY
OR
121-RD 8

BR
ALARM SW 121-RD

1
3
4
2
L11 L11 6G-4195 321-BR 6 321-BR

BK
F HORN SW TURN F

602-WH

GN

OR
GY
BR
201-BK

BK
U A DOME LAMP L8 2T-3360

L8
SIGNAL SW

1
3
4
2
K N/C 306-GN SW
K U CONN 19 3T-3133 2T-3413

200-BK
N/O ELECTRONIC MONITORING L15

503-BR
505-BU
119-PK
W A

504-YL
N/C K K
1 2 SYSTEM (EMS)

L25
PK 1 306-GN 200-BK

200-BK
3 N/O
2 316-PK 9X-7801 200-BK 200-BK
EL NEU START

502-OR

501-GN
1 123-WH 200-BK 200-BK

118-GY

500-BR
+ BATTERY

306-GN
9W-1581 R A CONN 18 MOTOR HEADLAMP SW

610-OR-14
619-GN-14
200-BK

101-RD
101-RD-12 HORN 19 419-YL

103-RD
103-RD
10A PARK BK H 200-BK
101-RD-14 R
114-RD AIR PR 8 408-WH L8 T 3E-7150
2

YELLOW
OPERATOR STATION
R FAN SPEED SW A/C SW HEAT SW ONLY

GREEN
10A BACKUP ALARM 121-RD 1 18 201-BK MOTOR L
KK R 1

BLUE
112-PU 10A IMPL VALVE SOL 141-YL 10 GROUND 2 201-BK FRONT WIPER SW 102-RD-14 FLOOD LAMP SW 3E-7156 3E-7155 3E-7154

RED
R PANEL 3E-7157 2 3E-7152

WH/RD-14
10A FLOOD LAMP 116-BR 5 14 201-BK FRONT 102-RD-14
FUSE FUSE R WIPER DIMMER 3 1 1
200-BK 614-PU 517-BU-14 517-BU-14
BLOCK HOLDER 10A R FRONT WIPER 118-GY 6 4 201-BK BLOWER
1 601-GY
2
124-GN-14 2

BK-14
GAUGE AND EMS 123-WH 3 403-GN FLASHER 9X-3392 PANEL RESISTOR 614-PU 517-BU-14
L3 9G-0747 2S-3747 10A
R
7 ALTERNATOR
L5 3E-7527
9X-9363 40 C 2 500-BR 200-BK 601-GY 517-BU-14 3 124-GN-14 3
DIMMER SW 3T-3123

2
4
3
1
101-RD-12 10A FUEL PUMP 125-OR 4 FUEL PR 13 413-BR M A523-PU-14 39 A523-PU-14 501-GN 3 614-PU 200-BK 516-GN-14
R

103-RD
FUSE 10A TORQUE CONV 104-YL 9 ENG OIL PR 5 405-GY 38 502-OR 3E-7151 601-GY 601-GY
CONN 5 2

537-GN
3K-8782

+ BATTERY
R

A541-PU
606-GY
610-OR-14
102-RD-14 101-RD-8 CONVERTER 120-YL 3 7 407-PK 37 118-GY RD 601-GY 200-BK 116-BR 200-BK 200-BK

605-YL
10A TC OIL TEMP 601-GY 1
101-RD-6 101-RD-6
A R
AIR DRYER 8 6 406-PU 200-BK 200-BK 3
112-PU-14 122-BU 608-GN 200-BK

A292-BK-14
10A COOL TEMP 36 601-GY RD 2

584-YL
A

200-BK-14
A R

PILOT
REAR WIPER 119-PK 12 B443-BR 35 614-PU 601-GY 200-BK

LOAD
10A BK OIL PR 200-BK C

122-BU-14
1
2
3
4
K KK V 1

323-WH
488-WH

2
1
604-OR
ABS SOLENOID 600-BR 200-BK

606-GY
117-YL 16 34 200-BK 200-BK

614-PU

321-BR
614-PU 200-BK

447-PK
A

200-BK-14
10A

605-YL
R 2 5 4 L36

509-WH
A 109-RD-6 109-RD-6 109-RD-6 200-BK 601-GY

512-GN
17 417-GY 33 500-BR 517-BU-14

511-BR
614-PU 601-GY 102-RD-14

508-PU
A 60A PRIM. STER 4
6

L36
A 109-RD-6 CONN 17 NEUTRAL 9 409-OR M 200-BK-14 32 501-GN 200-BK 3 601-GY 601-GY 619-GN-14 608-GN 517-BU-14 601-GY
4 P

1
2
20 5 5 4 5
G 101-RD-12 A 31 506-PU 200-BK 601-GY 517-BU-14 124-GN-14

109-RD-6
6 6

119-PK

200-BK-14
ACTION ALARM 10 410-WH 30 102-RD-14 601-GY 118-GY 517-BU-14 515-GY-14 C 521-YL-14

101-RD-8
HEAD LAMP ALTERNATOR L19 6
9
10
11
12
3
6
4
2
1
5
7
8
CONN 1 119-PK LAMP 11 411-PK 515-GY-14 29 A524-BR-14 601-GY 118-GY 502-OR 619-GN-14
H RELAY BREAKER L19
TEST 15 415-GN 28 A525-GN-14 116-BR

112-PU-12
3E-5239 9S-0174 L18 L18
488-WH 517-BU-14 27 619-GN-14 608-GN

L14
A L14
200-BK 200-BK A 105-RD GG 26 116-BR 515-GY-14 515-GY-14
1 119-PK CONN 9 10 105-RD GG 25 608-GN 516-GN-14 516-GN-14
604-OR 2 505-BU A J A 516-GN-14 24 515-GY-14 517-BU-14 517-BU-14
L1 L16 102-RD 3 KEY BREAKER HEAD, PANEL, TAIL& L18

516-GN-14
614-PU 410-WH 23 516-GN-14

200-BK-14
3 504-YL RESISTOR 124-GN-14

517-BU-14
515-GY-14
9G-9487 PARK LAMP BREAKER L18 L18
604-OR

A292-BK 4 503-BR 120-YL 4 9G-1950 22 517-BU-14 521-YL-14

614-PU

3T-2662 GG
A292-BK 201-BK 5 200-BK 200-BK 2 1 RD 515-GY-14 21 124-GN-14
A292-BK 509-WH 7 L17 102-RD BK 20 521-YL-14
7 A 102-RD-14 2 1 L4
L4
E A292-BK 6
8
508-PU
511-BR
1
6
101-RD-12
101-RD Y
15 A 102-RD-14 102-RD-14 A ACTION ALARM
2
GG FF 308-YL
18 326-PU
19 308-YL
E
FF
DOME, STOP& TURN 9G-9813 FF
307-OR 17 307-OR L20 L20

201-BK
9 512-GN 5 307-OR
10 LAMP BREAKER L12 105-RD 13 105-RD

522-WH-14
103-RD 122-BU-14 323-WH

L31
9G-9487 311-WH L31 310-PU 14 310-PU L34
K A Y T L34 L34 125-OR
CONN 4 101-RD 10 A 103-RD 310-PU 16 323-WH 310-PU

308-YL
THERMOSTAT SW L13 L36

L36
15 125-OR

102-RD-14
BLOWER MOTOR 3E-5464 12 415-GN 415-GN

103-RD
606-GY
322-GY

605-YL

L4
BREAKER 308-YL L4 11 201-BK 201-BK

L35
L17 3T-8728 200-BK L35 10 507-WH 507-WH

125-OR
LEFT A A CONN 24
112-PU-14 124-GN-14 200-BK 9 505-BU 308-YL

201-BK
TURN LAMP 20 M L33 L33 R

307-OR
BK-18 1 605-YL N N GG A 8 503-BR 308-YL
7X-6066 L17 A A CONN 22
RD-18 201-BK 7

4
3
1
2
2 200-BK 109-RD-6 4
N MAIN A 201-BK A L16 6 504-YL 504-YL L20 326-PU C OFF
H 7 S ON
STOP-TAIL RELAY

322-GY
103-RD
606-GY
605-YL
CONN 8 1 306-GN 201-BK 3 5 119-PK 119-PK 307-OR
LAMP 3T-0376 B ST
509-WH
512-GN

2 200-BK 201-BK 201-BK 4 A514-YL 105-RD

102-RD
508-PU
511-BR
200-BK

2
120-YL

A
200-BK

112-PU-14 1
124-GN-14 2
8C-6207 200-BK 201-BK L32 3 A519-GN L21 C
A 125-OR 6
201-BK 124-GN-14 1 2 141-PK KEY SW

307-OR

201-BK
201-BK
BK-18
BK-18
9G-7641

125-OR-14
S RD-18 604-OR 200-BK-14 A523-PU-14 9 1

L35
2
1
1

601-GY
200-BK
112-PU-10

125-OR
J REAR WIPER SW

304-WH
T WH-18 3 614-PU 200-BK 200-BK A524-BR-14 5 A C C 2
OPERATOR STATION

L27 3

141-YL
START A525-GN-14 3E-7169

L33
BK-18 2 200-BK 200-BK-8 8 308-YL

112-PU
G 200-BK 310-PU
2
3
4
1
7
6
5

310-PU
CONN 25

L27
RELAY FUEL FUEL PUMP SW

BK-18
BK-18
H 200-BK-14 200-BK
3E-7279 PUMP L31 L31 522-WH-14 C 1 503-BR 1 EMS TEST SW 3E-7171
CONN 3 201-BK 200-BK A C 601-GY

200-BK-14
A 109-RD-6 RELAY 124-GN-14 2 2 3E-7164
504-YL 118-GY 200-BK

201-BK

505-BU
3 C506-PU

123-WH
3E-7279 3
584-YL 601-GY A519-GN 2 3 C
H 112-PU-12 125-OR P 601-GY A519-GN START AID SW 125-OR 323-WH
3 2 C
FUEL LEVEL BK-18 2 201-BK 323-WH L13 PANEL 200-BK A514-YL 201-BK 415-GN 3E-7160 601-GY

304-WH-8
SENDER PK-18 1 447-PK A A LAMP 200-BK 141-PK 601-GY 601-GY

L26
115-8505 310-PU L13 L13 7X-2058

323-WH
200-BK 200-BK A519-GN

125-OR
601-GY 200-BK

200-BK-14
NOTE B L36

200-BK-8
L27 310-PU 200-BK 601-GY 4 200-BK 200-BK 200-BK
L12 L12

200-BK
L27 308-YL 601-GY 200-BK
P 507-WH

201-BK

L19
307-OR 601-GY 584-YL 119-PK
105-RD L13 L13 L19 5 4 5 6 601-GY
119-PK 6
141-YL 505-BU 200-BK
D COMPARTMENT RD-14 1 A523-PU-14
119-PK
FRONT/REAR D
GROUND 304-WH-8 BK-14 2 A524-BR-14 WASHER SW
109-RD-6 L5 605-YL BR-14 3 A525-GN-14 L19 3E-7158
L9

L5
WH A520-BU 101-RD-6 L9 L7 L7 606-GY
RELAY COIL 1 C OPERATOR STATION
SUSPENSION GROUND BK 2 A514-YL 200-BK-8 141-YL 123-WH 123-WH
AXLE RELAY SOLENOID 2 GY 4 141-YL 141-YL 141-YL TEMP

606-GY
605-YL
7T-1390 YL 3 L7 L7 SELECTOR
SOLENOID 1
103-RD 116-8653 A514-YL
A L16 L16 L21 L21
200-BK 200-BK A519-GN
200-BK 103-RD 103-RD L24 141-PK
614-PU WIRES THAT HAVE BATTERY VOLTAGE
614-PU 614-PU WHEN THE KEY SWITCH IS OFF.
323-WH L16

L30
SCRAPER CHASSIS
200-BK
200-BK

GROUND 103-RD WIRES THAT HAVE BATTERY VOLTAGE

311-WH

614-PU
L11 L11 311-WH 311-WH 419-YL WHEN THE KEY SWITCH IS ON.
203-BK 311-WH 408-WH L30
302-OR STARTING CIRCUIT.
207-BK L10

L10
L4 AUTOMATIC ELECTRONIC TRACTIONAID (TCS).

L4
L1 323-WH
L6 L6

L16

L26
L16

L26 CATERPILLAR MONITORING SYSTEM.

A292-BK
A292-BK
323-WH
606-GY
321-BR

OPERATOR STATION OPERATOR STATION OPERATOR STATION PANEL LAMP CIRCUIT.

203-BK
200-BK
200-BK

TERMINAL BLOCK A

L10

611-PU-14
A514-YL

610-OR-14
LL AUTOMATIC RETARDER CONTROL.

L7

L9

L5
1151499 A520-BU 323-WH-14 L6 L4

2
1
X HEATER AND AIR CONDITIONER CIRCUIT. WH WHITE
A A A OR ORANGE
763-BU 104-YL A514-YL 103-RD CAB

604-OR
A CONN 15 CONN 16 A YL YELLOW
CONN 2

1
2
3
4
7
5
6
9
10
8

2 GA
1
2
3
4
5
3 A519-GN A519-GN 614-PU GROUND GROUND CIRCUIT.
TORQUE CONVERTER E

11
10
18
8
1
20
24
19
12
21
14
17
16
7
13
22
2
6
23
5
4
3
9
15
25
2 A520-BU L32 E CONN 21 614-PU PK PINK
1 SOLENOID V A A BK BLACK

614-PU
323-WH
608-GN
B443-BR
321-BR
203-BK-14
447-PK
200-BK-14
604-OR
605-YL
606-GY
2 7N-9719 1 141-YL 614-PU ENGINE ECM.
GY GRAY
763-BU

323-WH-14
417-GY
302-OR
207-BK
304-WH-8
101-RD-6
200-BK-8
109-RD-6
B445-GN
444-BU
441-OR
449-BU
450-YL
522-WH-14
125-OR-14
201-BK
406-PU
407-PK
405-GY
413-BR
403-GN
521-YL-14
311-WH
104-YL

3 488-WH V B A X 614-PU
G V 3 BU HEAD LAMP 614-PU TURN SIGNAL CIRCUIT. PU PURPLE
CONN 14 DIMMER SW CONN 28 OPERATOR STATION BR BROWN
117-YL 2 RD X 322-GY 1
200-BK-14 488-WH 1 BK 2H-1855 114-GN 2 B445-GN PAYLOAD MONITOR CIRCUIT. GN GREEN
1
C G E AIR PRESSURE SW STOP LAMP SW A 2 200-BK D 200-BK BU BLUE C
L37 9X-3210 LAMP SPEEDOMETER

201-BK
408-WH
447-PK 10 125-9352 FWD HORN A D START AID CIRCUIT.
7X-2058 3E-3763

419-YL
201-BK

614-PU
9 SOLENOID GRD GRD D LL
614-PU 1 7T-9074 NOTE B B445-GN 614-PU TRANSMISSION CONTROL CIRCUIT.
L32 L32 SIG SEND SYMBOL DESCRIPTION
200-BK-14 2 449-BU CHASSIS
604-OR 4 GROUND BLADE, SPADE, RING,

614-PU
+ IGN

450-YL
608-GN 6 U U TACH/HR LAMP ALL DASHED LINES ARE ATTACHMENTS. OR SCREW TERMINAL
L3 605-YL 411-PK METER 123-WH 7X-2058 CONN 30
3 6 123-WH AIR

1
2

1
2
H 606-GY 614-PU 149-9959 NOTE B S L CIRCUIT CONNECTED
5 9 PRESSURE
A520-BU
A519-GN

B 1 606-GY
200-BK

1 321-BR 323-WH 7 10 200-BK 123-WH 123-WH

200-BK

GAUGE

RD

RD
A522-GN

BK

BK
T
B443-BR

2 A292-BK 321-BR 8 BK 513-OR-14 5 447-PK 6 605-YL CIRCUIT NOT CONNECTED

203-BK

2 1W-3306
141-YL

CUTTING CONN 13 BK 1 521-YL-14 2 449-BU IGN 5 619-GN

BACKUP CONN 6 EDGE 200-BK 2 200-BK-14 450-YL + - L22 L22 ELECTRICAL CONNECTION
ALARM 8 447-PK SEND
614-PU 2 614-PU
B FLOOD 608-GN 1 608-GN REFRIGERANT SW L6 L6 3 444-BU 3 611-PU TO MACHINE STRUCTURE
123-6449 LAMP FUEL
G B T 114-5334 7 441-OR 9X-3496 200-BK 4 200-BK-14
1
2

CONN 7 9X-1439 T E PARKING GRD INTERNAL ELECTRICAL

NOTE A
1
4
2
3

BRAKE SW AIR SW 1 123-WH 614-PU 200-BK CONNECTION TO SURFACE

E D LAMP L23

123-WH
160-2445 160-2445 4 201-BK 200-BK 611-PU OF COMPONENT

606-GY
L

614-PU
200-BK

619-GN
605-YL
200-BK-14
BOWL G 7X-2058 LAMP
614-PU 611-PU

200-BK
L32 A D NOTE B 7X-2058 CONNECTOR
203-BK-14

FLOOD L32 HI HEAD LAMP

L23
200-BK-14
B443-BR

200-BK-14 CONN 29 200-BK NOTE B

LAMP CONVERTER 123-WH 123-WH COOLANT 2T-3738
9X-1439 L6 D TEMP ATCH WIRE, CABLE,

L6
TEMP
4W-0483 COMPONENT
AXLE 3E-7240 IGN IGN
H SUSPENSION L26 CIRCUIT GROUPING
L#
201-BK 444-BU 441-OR 614-PU DESIGNATION

507-WH
SOLENOID SEND SEND

506-PU
200-BK
200-BK
BR 1 323-WH 200-BK-14 LAMP 619-GN L

200-BK
L27 8T-8692

200-BK
LAMP IDENT PART NO. CHG LOC NOTE

200-BK
BK 2 A292-BK B443-BR 200-BK 7X-2058 GRD GRD 619-GN
203-BK-14 L27 L27 200-BK NOTE B 7X-2058 200-BK-14 LO HEAD LAMP
W/O STEERING SW CONNECT CONN 12 D NOTE B 2T-3739 HARNESS AS.
MOTOR 200-BK-14 200-BK

200-BK-14
200-BK-14
PLUG B TO RECEPTACLE B NN B 200-BK A 2T-3205 06 E-7

200-BK-14
NN 2 B 8I-1573 03 C-10
BK 2 417-GY 1 417-GY C 2T-3303 05 E-7

614-PU
D 2T-3302 02 B-5

L27
BK 1 201-BK 1 201-BK
FUEL 2 L27 E 2T-3310 02 C-11
G 8I-1983 00 C-14

201-BK
PUMP

411-PK
NN B 441-OR
2T-2217 407-PK 201-BK B 605-YL 1 RD-18 TURN LEFT TURN H 8I-1984 00 C-13
CONN 11 T
B STEERING SW
134-6547
B 200-BK-14 2 BK-18 PARK LAMP
129-5688
J
K
2T-3306 03
2T-3307 03
E-13
E-14 ATCH
B
B B 406-PU COOLANT D 614-PU 3 WH-18
B L 2T-3204 00 C-3
201-BK T~ B SENDER L PARK M 2T-3308 04 D-9
BK-18 1 B443-BR COOLANT SW 6N-5926

614-PU
BK-18 201-BK T 7N-9785 N 5T-9895 00 E-13 ATCH
2
CONVERTER SW EMS ACTION R 2T-3348 02 F-11
COOLANT 7N-9560 LAMP S 2T-3350 02 A-6
A522-GN

200-BK-14
200-BK-14
200-BK-14
FLOW SW 311-WH 7X-2058 T 2T-3778 00 B-12 ATCH
A521-WH

141-YL
A522-GN

9X-3040 444-BU 200-BK NOTE B U 8I-1540 00 F-11

B START AID OPERATOR STATION V 8I-2029 00 F-12
T T~ TEMP SW W 2T-3442 00 F-11
E CONVERTER RESISTOR 8N-1693 X 5T-1561 02 C-10 ATCH
B SENDER 6T-2217 FF 3E-6945 01 F-6 ATCH
1
2
3

3E-7259 GG 3E-6946 01 E-8 ATCH

A521-WH
1
2

A520-BU

NN 2T-2765 01 B-12 ATCH

200-BK

304-WH-8
A292-BK

302-OR
413-BR 2
488-WH

TACHOMETER FUEL SW TURN

RD
BU
BK

WH-18 1 201-BK 201-BK 1 606-GY 1 RD-18

SENDER

507-WH
107-0616 RIGHT TURN

2
1
WIRE AS.

506-PU
BK-18 2 450-YL 200-BK-14 BK-18

200-BK
200-BK
B 200-BK B 2
3E-7886 200-BK-14 200-BK 614-PU 3 WH-18 PARK LAMP Y 2T-1250 00 E-13
B
200-BK-14 L 129-5688
PARK
323-WH-14 2 ENGINE OIL SW HH 3N-0539 01 A-11
1
2

125-OR-14 1 107-0613 MM 4D-6565 01 A-8

RD-00 RD-00 B KK 8I-1985 00 F-12
BK
RD

IMPL VALVE EJECTOR 200-BK-8

DETENT SOL DETENT STARTER S S S CABLE AS.

301-BU

101-RD-6
S

RD-00
9T-6590 PRESS SW 6V-5537 L Z 4V-9764 02 A-12
207-BK 200-BK-14 MOTOR MOTOR 611-PU
7X-1598 BB JJ WH-18 B HI HEAD LAMP AA 2T-2854 01 A-10 ATCH
1 B445-GN B 1 513-OR-14 200-BK-14
POS NEG BK-18 2 449-BU G S
2 522-WH-14 2T-3738 BB 2T-3821 00 A-12
ASBS SOLENOID B CHASSIS B REAR FRONT CC 2T-3777 01 A-12
TRANS OUTPUT B MTR BAT B GND A/C COMPRESSOR WASHER PUMP WASHER PUMP DD 2T-3245 00 A-11
9X-9482
SPEED SENDER 405-GY 2 ARC SUPPRESSOR 7T-8891 7T-8891 JJ 6T-1992 00 A-12
BK-00

12V BATTERY 3E-7886 AA 106-8704 CONN 27 LO HEAD LAMP LL 3R-2853 01 C-2

3T-5760 STD 201-BK 201-BK 1 L
RD-18 604-OR MOTOR 201-BK A S 619-GN 2T-3739

L24
S 1 9G-4247 ATCH B L24
TAIL T WH-18 3 614-PU 201-BK 201-BK 5 606-GY 200-BK-14

522-WH-14
513-OR-14
B L31

L31
STOP
A G BK-18 2 200-BK
BK-00 BK-00 AA
201-BK
201-BK
201-BK
ENGINE OIL 619-GN-14
6 605-YL
2 619-GN
THIS SCHEMATIC IS FOR THE 611 OPENBOWL A
H JJ CC PRESS SW L22 L22 (168-8425)
CC Z 201-BK 200-BK-14 10 200-BK
STOP-TAIL POS NEG DISCONNECT SW 107-0613 611-PU-14 3 611-PU
BK-00

LAMP 7N-0718 200-BK 4 614-PU COMPONENTS ARE SHOWN INSTALLED ON A FULLY

109-RD-6
BK-00

8C-6207 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

403-GN
BK-18 2 200-BK RD-00 A520-BU 1
BK-00

RD-18 606-GY 12V BATTERY A521-WH ALT 8 507-WH L23 L23 AND TRANSMISSION SHIFTER IN NEUTRAL
1
BK-6

100-5047 STD

1
2
H 3T-5760 STD Z DD
A521-WH 2 9 506-PU
9G-4247 ATCH 200-BK 1 7 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

GN
GN
RIGHT B
TURN LAMP TO ALT NOTE B: 8T-9722 SHELL
7X-6066 FRAME EJECTOR B B B START 7V-8390 SPRING
+ R A S S
HH DETENT SW 311-WH 311-WH BK-18 AID 6D-4162 BUSHING
AA 107-0613 L31 L31 2 2 SOLENOID 6D-4161 CONTACT
TO AIR 310-PU 1 310-PU 1 BK-18
CONDITIONER MM 122-BU-14 9G-4365
ENGINE BK-6 3 122-BU-14
AUX START CLUTCH MM AIR DRYER
SOLENOID CONN 26 T
RECEPTACLE 2G-2159
3E-1906
E85218

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1