Atlas Copco Stationary Air Compressors

ZR500-7,5-50/E

Parts List

Serial Number: S991683 01-02v00

Customer: RBG MINERA HUANUNI S.A, BOLIVIA

This book is made for a specific non standard machine.

It contains three parts:
1) The standard basic product parts list, in which pages or
part of pages that describe items which are no longer valid for this
specific machine are marked with “NOT TO BE USED, SEE
ADDENDUM”. In the content table these pages are marked up.
2) The parts list addendum, containing adapted text,
including the description of non standard options
3) Glossary of part names

• Copyright 2006, Atlas Copco Airpower n.v., Antwerp, Belgium.

Any unauthorized use or copying of the contents or any part thereof is
prohibited. This applies in particular to trademarks, model denominations, part
numbers and drawings.

• This parts list meets the requirements for instruction specified by the machine
directive 98/37/EC and is valid for CE as well as non-CE labeled machines

www.atlascopco.com

2006-01
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
NOT TO BE USED, SEE ADDENDUM
 Atlas Copco Stationary Air Compressors

ZR500-7,5-50/E

Addendum to the Parts List

Serial Number: S991683 01-02v00

Customer: RBG MINERA HUANUNI S.A, BOLIVIA

• Copyright 2006, Atlas Copco Airpower n.v., Antwerp, Belgium.

Any unauthorised use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.

• Use only authorised parts. Any damage or malfunction caused by the use of
unauthorised parts is not covered by Warranty or Product Liability

www.atlascopco.com

2006-01
 Addendum to the parts list

Introduction
This is an addendum.
The information in this addendum supersedes information in the Parts List.

Why are documentation & drawings included?

Normally, a Parts List or an addendum to a Parts List does not include technical information. This information can
be found in the Instruction Manual, and as an addendum to the Instruction Manual when applicable. In some cases,
an addendum to the Parts List may include additional technical information in the form of drawings and parts lists
for new subsystems. This provides additional explanation of non-standard items.

How to use this addendum?

As the Parts List is divided into chapters, the addendum provides complete replacements for affected chapters.
The chapters are numbered to conform with those in the Parts List. Additional chapters, which are not contained
within the Parts List, are listed alphabetically.

1. Ordering parts
Always quote the part number, the name and the quantity of the parts required, as well as the type and serial
number of the machine.

2. Explanation of columns
Ref. Reference number Relates a part in list and drawing. Parts without reference number are not
shown on the drawing.
Part No. Part number If no part number is given the part cannot be obtained as spare part. A part
of which the number is followed by a black dot is comprised in the bold
printed assembly right above.
Note: An assembly is printed in bold in all columns.
"<<< >>>" directs to consult another list.
Qty Quantity Indicates the quantity of parts related to the reference number.
"AR" means "as required": bulk material or quantity to be determined.
Name: Translations of the English part names can be found in printed matter no.
2930 1214 00.
Remarks Parts of a Service Kit may be spread over several lists.
A letter can indicate a part has been certified according to the listed codes
or rules by the indicated authorised body; if a letter is put between brackets
the part itself is not certified but must be used on units certified by the
authorised body. Dimensions are given in millimetres.

3. Authorized bodies:
Country Applicable Code / Rule Authorised Body
Australia AS1210 D Department of Industrial Relations (DIR)
Austria TÜV-WIEN Merkblätter Ta Österreichischer Technischer Überwachungs-Verein (ATÜV)
Europ. Union CE 87/404 directives for simple pressure vessels CE Notified bodies are involved as applicable
Danmark DNV Rules N Det Norske Veritas (DNV)
Finland SFS-Rules Tk Taurus Tarkaskuskeskus (TTK)
France CODAP '92 - AD Merkblätter S Département Régional de l'Industrie et de la Recherche et
de l'Environnement (DRIRE)
Germany AD Merkblätter T Technischer Überwachungs-Verein (TÜV)
Germany Normen GerLL Lg Germanischer Lloyd's (GerLL)
Great Britain Lloyd's Register Rules, BS5500 L Lloyd's Register of Shipping (L.R.)
Italy Raccolta's VSR/M/E/S An Instituto Superiore per la Prevenzione e la Sicurezza del
Lavoro (ISPESL)
Sweden Swedish Pressure Vessel Code Sa Svensk Anläggningsprovning (SA)
Switzerland Technische Vorschriften für Druckbehälter und Sv Schweizerischer Verein für Druckbehälter Besitzer (SVDB)
Kessel
USA ASME Section VIII Div 1, TENA for Coolers As American Society of Mechanical Engineers (ASME)
NEC - National Electrical Code U Underwriters Laboratories (UL)
Canada CEC - Canadian Electrical Code PART1 C Canadian Standardization Association (CSA)
(C22.1-94 Safety Standard for Electrical
Installation)

S991683 01-02v00 2
 Addendum to the parts list

Important notes :

A) Operation instructions and Spare parts lists of Non-Atlas Copco components

Although any document that was delivered with the part is shipped with the machine, paper documents are
often lost or put aside.

Documentation of parts used in this machine fabricated by other manufacturers than Atlas Copco can best be
found on their internet website. (i.e. flow control products, motors, regulators …)
Most of them have a documentation sub-website where all information can be found.

If you have difficulties to find the information contact your Customer Centre.

B) Paint

If the unit is delivered with :

- customer specified top colour for canopy and/or frame
- other powder coating thicknesses
- semi-offshore coating or offshore painting

Spare parts of these items will be delivered in standard Atlas Copco grey for the canopy and standard black for
the frame. (Spare part numbers of standard parts are printed in the Spare parts list.)

C) Hydrostatic witnessed parts

If the unit is delivered with hydrostatic witnessed parts, spare part numbers of not witnessed standard parts are
printed in the Spare parts list.
To overcome long delays by ordering spare parts, partnumbers of hydrostatic witnessed parts will not be
supported.

D) Service Kits

In the Spare parts list only standard Service kits are printed. Service kits of special parts will not be supported.

S991683 01-02v00 3
Addendum to the parts list

Contents

Drive arrangement E ......................................................................... 12

Control module - Elektronikon ........................................................ 15
Start cubicle ...................................................................................... 17
Cubicle ............................................................................................... 19
Bodywork – Arrangement E ............................................................. 21

S991683 01-02v00 4
Addendum to the parts list

12 4015 4010

1005 1006
2000

3055

1030

1060

3030 3025 3020

1050 5010 5015

5060

3045 3048 5065

5020 5050
5025 5055
5045
3047 3046
3040
5035

5040
3015 5030

3010 1040 1035 3035

S991683 01-02v00 5
Addendum to the parts list

Drive arrangement E 12

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1005 1088 1001 04 1 Warning mark 3046 0302 1274 04 6 Washer

1006 1079 9901 29 1 Label 3047 0147 1481 03 6 Bolt
1030 0147 1557 03 8 Bolt 3048 0147 1479 03 4 Bolt
1035 0301 2394 00 8 Washer 3055 1619 2766 00 8 Bolt
1040 0266 2116 00 8 Nut 1621 6279 80 1 Cover
1050 1614 8130 00 1 Nipple 4010 • 1 Cover
1060 1619 6032 05 1 Nipple 4015 1619 6449 00 • AR Seal
2000 1080 2929 10 1 Motor 5010 1621 6025 00 1 Support
3010 1621 1842 01 1 Coupling housing 5015 1621 1691 01 1 Spacer
3015 0147 1483 03 8 Bolt 5020 0301 2434 00 2 Washer
3020 1621 1720 03 1 Coupling half 5025 0147 1961 55 1 Bolt
1619 6469 00 • 8 Fitting bolt 5030 1621 6210 00 1 Support
1619 6470 00 • 8 Screw 5035 0147 1962 36 4 Bolt
3025 1619 6467 08 1 Set rubbers 5040 0302 1274 04 4 Washer
3030 1621 1722 01 1 Coupling half 5045 1619 3941 00 2 Antivibration pad
1619 6469 00 • 8 Fitting bolt 5050 0147 1962 30 8 Bolt
1619 6468 00 • 8 Screw 5055 0301 2358 00 8 Washer
3035 1621 1673 00 2 Guard 5060 0147 1962 38 2 Bolt
3040 1621 6303 01 1 Support 5065 0300 0274 13 2 Washer
3045 1621 6303 02 1 Support

S991683 01-02v00 6
Addendum to the parts list

15

600

500

340 390

370

30 40
366 360 365 310
279
285
330

355
356 70
351 320
335 10

351 353

352

350

300
400
312
200
315
220

510
350

520

S991683 01-02v00 7
Addendum to the parts list

Control module - Elektronikon 15

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

10 1900 0710 32 1 Regulator 351 1089 0574 49 2 Temp. sensor

30 0160 6038 00 4 Screw 352 1089 0574 49 1 Temp. sensor
40 0301 2315 00 4 Washer 353 1089 0574 49 1 Temp. sensor
70 1621 0478 00 1 Label 355 1089 0574 49 1 Temp. sensor
200 0348 0102 09 2 Cable tie 356 1089 0574 49 1 Temp. sensor
220 0266 2108 00 2 Nut 360 1089 0590 21 1 Solenoid valve
279 1621 1247 80 1 Nipple 365 0663 2108 63 3 O-ring
285 0661 1000 25 1 Seal washer 366 0211 1251 03 4 Bolt
300 1089 0575 65 1 Press. Transducer 370 1621 0934 00 1 Wire harness
310 1089 0575 74 1 Press. transducer 390 1619 2766 00 11 Bolt
312 1621 0148 00 1 Nipple 400 0147 1322 03 2 Bolt
315 0661 1000 25 1 Seal washer 420 0160 6027 00 1 Screw
320 1089 0575 26 1 Press.transducer 500 1089 0552 11 1 Switch
330 1621 1247 80 1 Nipple 510 1089 9990 01 6 Heater
335 0661 1000 25 1 Seal washer 520 1606 2863 00 24 Dual lock
340 1089 0575 73 1 Press.transducer 600 1610 7074 03 1 Louvre
350 1089 0574 49 2 Temp. sensor

S991683 01-02v00 8
Addendum to the parts list

17

1X11
1050
1X15
1060
1X18
1070
2X10

1260
S2 1100
2X11
1270 1110
2X12
1120 MOUNTING PANEL 1010 1030 1020
2X9
1130
At l as Copco

1230 K16

1240 1250 K15

1220 1230 K13 TSR91

T2
1150 1200 F13
F12
1290
F11 1300
F10
F9
T1
F8
F7

1330 1190
F6
F48
F47
F40 1180 1280
1080
1090 1X3

1040 1X0

1170 F5
F4
1160 F3
F2
1320
100
1140 1150 F1
K11
1210
1X7

1X6
1080 1X5 R91a R91b
1090
1X4

1X3
DOOR CUBICLE

1310
9823 1085 57 00 / 25 06 96

S991683 01-02v00 9
Addendum to the parts list

Start cubicle 17

1900-8334-60 Ed. 00

Ref. Partnr Qty Mlfb Name Electrical legend

1010 1079-9906-09 1 1079-9906-09 ED00 LABEL RETIGHTENING SCREWS 099
1020 1613-6639-00 1 1613-6639-00 ED01 DATA PLATE ADHESIVE 110
1030 1079-9901-68 1 1079-9901-68 ED.00 LABEL CORRECT ROTATION SENSE 120
1040 1089-0506-06 6 8WA1204 TERMINAL 16-1P 1X0
1050 1088-0031-03 1 734-103 CONNECTOR WAGO 3 POLES 3.5SPACING FEMALE 1X11
1060 1088-0031-10 1 734-110 CONNECTOR WAGO 10 POLES 3.5SPACING 1X15
1070 1088-0031-02 1 734-102 CONNECTOR WAGO 2 POLES FEMALE 1X18
1080 1089-0506-27 13 8WA1011-1PG00 TERMINAL 4-PE 1X3-1X8-1X10
1090 1089-9398-11 42 115271.22 TERMINAL 4mm² DOUBLE M4/6.D2 1X4-1X5-1X6-1X7-1X8-
1X10
1100 1088-0031-49 1 721-209/026-000 CONNECTOR WAGO 9 POLES FEMALE 2X10
1110 1088-0031-29 1 721-109/026-000 CONNECTOR WAGO 9 POLES / FEMALE 5 2X11
1120 1088-0031-30 1 721-110/026-000 CONNECTOR WAGO 10 POLES / FEMALE 5 2X12
1130 1088-0031-13 1 734-113 CONNECTOR WAGO 13 POLES FEMALE 2X9
1140 1089-0612-34 2 DF421006 FUSE 14*51MM GG 6A 690V F1-F2
1150 1089-0612-05 10 3NW7111 FUSE HOLDER 50A 690VAC IEC 14*51 F1-F2-F6..F13
1160 1089-9203-38 1 5SX2108-7 CIRCUIT BREAKER 8A F3
1170 1089-9203-36 2 5SX2104-7 CIRCUIT BREAKER 4A F4-F5
1180 1089-9203-32 1 5SX2101-7 CIRCUIT BREAKER 1A F40
1190 1089-9203-31 2 5SX2105-7 CIRCUIT BREAKER 0,5A F47-F48
1200 1089-0612-33 8 DF421004 FUSE 14*51MM GG 4A 690V F6..F13
1210 1089-9415-17 1 3RT1015-1AB01-Z CONTACTOR 24V 50/60HZ 1NO K11
1220 1089-9415-02 1 3RH1911-1FA11-Z CONTACT BLOCK 1NO + 1NC S00 K13
1230 1089-9438-14 2 3RH1122-1AP00-Z RELAY 230V 50/60HZ K13-K16
1240 1089-9415-01 1 3RH1911-1FA20-Z CONTACT BLOCK 2NO S00 K15
1250 1089-9438-13 1 3RH1140-1AP00 RELAY 230V 50/60HZ (4NO) K15
1260 1089-0362-51 1 3SB3000-1CA21 EMERGENCY STOP BUTTON S2
1270 1089-0362-50 2 3SB3400-0C CONTACT BLOCK 1NC S2
1280 1089-9436-10 1 4AM5941-8BD40-0CN2 TRAFO 190-575/2*115V 1.6/1.3KVA T1
1290 1089-9436-11 1 4AM3495-0BE80-0NN2 TRAFO 115-230/24V 100VA T2
1300 1089-0504-11 1 SK3110.000 THERMOSTATE +5°C..+55°C TSR91
1310 1089-9567-52 2 FLH400 400w 230v HEATER R91a-R91b
50/60Hz
1320 1621-4047-00 1 MOUNTING PLATE
1330 9821-1446-67 1 SERVICE DIAGRAM

S991683 01-02v00 10
Parts list Oil-free Air division

Cubicle – Assembly
19

10

45

15

2251 7658 64 00

Ref Partnumber Qty Name

1 1089 9154 02 1 Key
10 1621 4512 80 1 Cubicle
15 1619 2766 00 5 Bolt
45 1088 1001 04 1 Warning mark
2251 7658 64 00

S991683 01-02v00 11
 Oil-free Air division Parts List

Cubicle – 1621 4512 80

19

50
10

40

45

30

20
35

47

30

25
35

1621 4512 80 00

15

Ref Partnumber Qty Name Ref Partnumber Qty Name

10 1621 4512 00 1 Cubicle 35 0162 4322 00 4 Screw
15 1202 6584 00 AR Seal 40 1614 7263 00 2 Plate
20 1614 8167 00 1 Hinge 45 1619 5898 02 4 Bolt
25 1614 8213 00 1 Hinge 47 1079 9905 49 1 Label
30 1615 2242 00 2 Bracket 50 1621 4611 80 1 Door
1621 4512 80 00

12 S991683 01-02v00
Parts list Oil-free Air division

Door – 1621 4611 80

19

20 25

10

15

1621 4611 80 01

Ref Partnumber Qty Name

5 1621 4611 00 1 Door
10 1614 8214 00 2 Hinge
15 0162 4322 00 4 Screw
20 1615 2242 00 2 Bracket
25 1619 7704 00 2 Lock
1621 4611 80 00

S991683 01-02v00 13
Addendum to the parts list

21

1270
1280

1160
1250
1260

2020 1180 1190

2050 1220 1210
4010
4055
2010 1110 1170
1050 1240 4045
1040
1130 1150
1020 3020 4035
3050
1200
2070
1100 5020
1090 5010

1110 1230
1070

1030
1080 1140

2070
1010
0240
At l as Co pco

1025
2030 2040 2001

S991683 01-02v00 14
Addendum to the parts list

Bodywork – Arrangement E 21

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

0240 1614 8057 05 1 Data plate 2001 2 Key 1)

1010 1621 6193 80 1 Panel 1), 3) 2010 1614 6422 83 1 Door 1), 2)
0581 0000 86 • 4 Pipe coupling 1619 2665 00 • AR Seal
1079 9913 69 • 1 Information label 0690 1132 01 • 1 House mark
1079 9913 79 • 1 Information label 2020 1621 1614 81 1 Door 1), 2)
1621 6206 00 • 1 Decal 1619 2665 00 • AR Seal
1020 1621 6444 80 1 Panel 1), 2), 3) 2030 1621 1742 80 1 Door 1), 2)
1025 0129 3104 00 4 Blind rivet 1619 2665 00 • AR Seal
1030 1621 1743 80 1 Stay 0690 1132 01 • 1 House mark
1079 9901 09 • 1 Label 1613 5666 00 • 1 Decal
1040 1621 1616 80 1 Stay 2040 1621 1622 80 1 Door 1), 2)
1079 9901 09 • 1 Label 1619 2665 00 • AR Seal
1050 1621 6280 80 1 Panel 3) 2050 1614 6422 86 1 Door 1), 2)
1070 1621 1744 80 1 Panel 3) 1619 2665 00 • AR Seal
1080 1621 1619 80 1 Panel 3) 2070 1614 6422 80 2 Door 1), 2)
2255 2148 00 • 2 Stud 1619 2665 00 • AR Seal
0147 1244 03 • 2 Bolt 3020 1621 6196 80 1 Baffle
0301 2321 00 • 2 Washer 3050 1621 6266 00 2 Bracket
1090 1621 1620 80 1 Panel 3) 1621 6220 80 1 Inlet duct
2255 2148 00 • 2 Stud 4010 • 1 Inlet duct 2)
0147 1244 03 • 2 Bolt 1613 1312 08 • 1 Strip
0301 2321 00 • 2 Washer 4035 1621 6256 80 • 1 Baffle 4)
1100 1621 1870 00 1 Beam 4045 1621 6257 80 • 1 Baffle 4)
1110 1621 1748 00 1 Beam 4055 1621 6258 80 • 1 Baffle 4)
1130 1621 1884 00 1 Beam 5010 1621 1657 80 1 Baffle 3)
1140 1621 1871 80 1 Door 3) 5020 1621 1756 80 1 Baffle 3)
1619 2665 00 • AR Seal 1619 2665 00 • AR Seal
1150 1621 1797 80 1 Panel 3) 1619 2795 00 • AR Rubber strip
1160 1621 6278 80 1 Panel 1), 3) 1621 1757 00 • 1 Plate
1170 1621 1759 80 1 Panel 3)
1180 1621 6395 80 1 Panel 3) AR Bolt
1190 1621 6194 80 1 Panel 3) 0147 1250 03 M6 x 30
1200 1621 1659 80 1 Panel 3) 0147 1320 03 M8 x 12
1613 1312 07 • 1 Strip 0147 1322 03 M8 x 16
1210 1621 1750 80 1 Panel 3) 1619 2766 00 M8 x 20
1220 1621 6084 80 1 Stay 1619 2766 02 M8 x 70
1079 9901 09 • 1 Label AR Screw
1230 1621 6085 80 1 Stay/Instrument panel 1), 3) 0162 4322 00 M4 x 16
1613 1312 13 • 1 Strip AR Washer
1621 3476 00 • 1 Label 0301 2321 00 Ø6.4 x 12.5 x 1.6
1240 1621 6086 80 1 Stay 1), 3) 0301 2335 00 Ø8.4 x 16 x 1.6
1250 1621 6453 80 1 Roof 2) AR Nut
1260 1621 6452 80 1 Roof 2) 0266 2108 00 M6
• 1 Strip
1613 1312 27 L = 375 1) See "Service kits"
1613 1312 10 L = 440 2906 0300 00 1 Hinge replacement kit
1270 1621 6197 80 1 Roof panel 3) 2)...4) Lined with:
1613 1312 26 • 1 Foamholder 2) 1079 0003 29 ARFoam 50 x 2000 x 1500
1280 1621 6198 80 1 Roof panel 2) 3) 1079 0003 33 AR Foam: 50 x 2000 x 1500 Self
• 1 Strip adhesive
1613 1312 12 L = 690 4) 1079 0003 32 AR Foam: 30 x 2000 x 1500 Self
1613 1312 31 L = 855 adhesive

S991683 01-02v00 15