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Colloids and Surfaces SURFACES
ELSEVIER A: Physicochemical and Engineering Aspects 136 (1998) 51-62
Abstract
The effects of the surface and solution chemistry of the Fe( II) and Fe( III) ions on the flotation of both ore- and
coal-pyrite with xanthate have been systematically investigated based on flotation results, zeta potential measurements
and thermodynamic calculations. It was found that the presence of ferrous and ferric ions in solution significantly
depresses ore-pyrite flotation in the pH range of 6 -9.5. The effect of ferrous ions is stronger than that of ferric ions.
Coal pyrite was found to be nonfloatable above pH 6 due to the large amounts of ferrous ions resulted from pyrite
oxidation. The results of thermodynamic calculations have been found to be in good agreement with the experimental
results, indicating that the formation of ferric hydroxyl xanthate compounds are responsible for the reduced
floatabilities of pyrites when pH is greater than 6. C 1998 Elsevier Science B.V.
flotation of pyrite, and reported that when low xanthate ions and dixanthogen and the formation
concentrations of xanthates were used, in spite of of surface or bulk ferric xanthate compounds at
the nature of xanthate species added (xanthate or the high concentration of iron ions. In the alkaline
dixanthogen), a high or complete recovery in the pH region, the adsorption of xanthate is attributed
acidic region, a partial recovery under mildly alka to the physical adsorption of aqueous dixanthogen
line solution, and an intermediate depression or and xanthate ions. The above conclusion was also
low recovery region in neutral pH range were supported by other investigators in their studies
observed. At high xanthate concentrations, the on the interaction of ethyl xanthate with pyrite
depression of pyrite observed in the neutral pH [19].
range was absent and high recovery was observed. It should be pointed out that the oxidation
From these flotation results, the conclusion that products such as ferric or ferrous ions were also
dixanthogen adsorption was primarily responsible obviously involved in the reaction of xanthate
for the flotation of pyrite could not explain the adsorption on pyrite surfaces. The adsorption of
intermediate depression phenomena near neutral xanthate is strongly related to the oxidation of
pH solutions. Based on the work by Sheikh [9] on pyrite surface, depending on the solution condi
the Mossbauer spectroscopy of iron xanthate, Leja tions. It is known that coal-pyrite differs signifi
[10] suggested that ferric xanthate (FeX3) may be cantly from ore-pyrite in its oxidation behavior,
responsible for the improved recoveries in acidic so that studying the role of oxidation products of
solutions and Fe(OH )X2 may be the cause of low pyrite such as iron ions is very helpful for under
recovery under mildly alkaline pH. It was also standing the principles of pyrite flotation with
suggested that the depression in neutral pH range xanthate.
may be associated with the formation of
Fe(OH) + X complex which eliminated the adsorp
tion of particular hydrophobic xanthate species on 2. Experimental
pyrite surface.
Zeta potential measurements showed that the 2.1. Materials and reagents
surface charge of pyrite was reversed in the pres
ence of xanthate, and it became more negative Pyrites from both ore and coal sources were
with the higher concentration of xanthate [11-13]. utilized in this study in order to compare their
Obviously, the flotation results obtained by several different physico-chemical properties of flotation.
investigators were contradictory to the above zeta The Peru ore-pyrite sample was obtained from
potential measurements [2,10.14], which suggested Wards Natural Science Establishment Inc.,
that there are some other reactions taking place Rochester, NY. The coal-pyrite sample was col
on the pyrite surface and species besides dixantho lected from the Kentucky no. 9 coal seam.
gen being formed or adsorbed on the pyrite sur Chemical analysis results of the pyrite samples are
face. Therefore, the conclusion that dixanthogen given in Table 1. The ore-pyrite sample was of
was the sole species on pyrite surface given by the high purity and no further cleaning was necessary.
previous investigators was too vague, and the real The coal-pyrite sample was in the form of lumps
mechanism may be much more complex. Recently, with visibly attached coal particles. The coal pyrite
extensive studies using a number of techniques was first crushed with a hammer and the coarse
have been conducted to delineate the principles coal particles were removed manually. The selected
underlying pyrite flotation with xanthate [15-18]. pyrite samples were first crushed to - 20 mesh by
It has been reported that a number of different jaw and roll crusher, and ground to —100 mesh
ferric xanthate compounds can be formed under with a laboratory pulverizer. The ground samples
the conditions of pyrite flotation, and that these were dry screened to obtain -45, -74 + 45,
compounds play a very important role in pyrite —100 + 74 and —150+100 pm size fractions. The
flotation. The adsorption of xanthate in the acidic -45 pm fraction of pyrites was used for zeta
pH region is attributed to the chemisorption of potential measurements. The prepared samples
C.L. Jiang et al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62 53
Table 1
Chemical analysis of pyrite samples used in the study
Element (%)
Fe S C Ca SiO, MgO A12O3 Cu Pb
were stored in a refrigerator to minimize surface had a frequency of 40 kHz. The purpose was to
oxidation. remove the surface oxidation products from min
Reagents used in microflotation included potas eral surface. A beaker containing 100 ml water
sium ethyl xanthate of analytical grade and methyl and 1 g pyrite sample was put into the ultrasonic
isobutyl carbinol (MIBC). Sodium hydroxide, bath and treated for 5 min. Afterwards, the water
nitric acid, potassium nitrate, ferrous sulfate and was decanted before the treated pyrite sample was
ferric sulfate were of analytical grade. Distilled used for flotation. Unless specified, the pyrite
and deionized water was used in all experiments. samples were not pretreated by ultrasonic
All the pH adjustments were made with dilute treatment.
solutions of sodium hydroxide or nitric acid.
2.3. Zeta potential measurements
2.2. Flotation experiment
Zeta potential measurements were conducted
Flotation experiments were carried out in a glass using the Zeta-Meter model 3.0 system. For each
microflotation cell of a 2 cm diameter and 20 cm measurement, I g of —45 pm pyrite sample was
height. Nitrogen gas was used in all flotation tests wet ground in a mortar and pestle manually to
at the flow rate of 5 ml min"1. One gram of the obtain fresh surfaces. No ultrasonic treatment for
pyrite sample was conditioned in a beaker with the pyrite samples and deoxygenation of the water
60 ml of distilled and deionized water for 2 min at solution was carried out before wet grinding. The
the desired pH. The collector, ethyl xanthate, was ground sample was transferred to a beaker contain
added and conditioned for 2 min. Additional 1 min ing 10"2 M KNO3 solutions and conditioned for
conditioning was done after addition of MIBC. 5 min before zeta potential measurement.
The slurry was immediately transferred into the
micro-flotation cell, and the total flotation slurry
volume was adjusted to 100 mi with water. The 3. Results and discussion
pH of the water used during transference of slurry
and flotation was kept the same as that used 3.1. Pyrite flotation with xanthate
during conditioning periods to avoid the pH
change due to dilution. Another 0.5 min condition Fig. 1 compares the floatabilities of ore- and
ing time was allowed prior to aeration. Froth was coal-pyrite as a function of solution pH in the
collected for 3 min. After flotation, froth and tail presence of 3.3 x 10"4 M ethyl xanthate with and
ing were filtered, dried and weighed. The froth without ultrasonic treatment. Without ultrasonic
weight fraction was calculated as recovery. The cleaning, ore-pyrite floats well both in acidic and
pH of the tailing solution in the flotation ceil was alkaline solutions, but a partial depression is
measured and reported as the flotation pH. noticed in neutral pH values of 6-8.5. For coal
To study the effect of surface cleaning on flota pyrite, flotation occurs only below pH 6. However,
tion, pyrite samples were pretreated by ultrasonic it was found that the partial depression of ore-
treatment with a Branson ultrasonic cleaner which pyrite observed between pH 6 and 8.5 disappeared
54 C.L. Jiang el al.; Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62
Fig. 1. Effect of ultrasonic surface cleaning on the flotation of Fig. 2. Flotation recovery of ore-pyrite of different particle sizes
ore- and coal-pyrite as a function of pH in the presence of as a function of pH in the presence of 3.3 x 10 4 M ethyl xan
3.3 x 10'4 M ethyl xanthate and 50 mg 1"1 MIBC. Particle size, thate and 50 mg l1 MIBC.
-74 + 45 pm. Solid line, pyrite cleaned by ultrasonic treatment;
dotted line, without ultrasonic treatment.
that in the absence of ferric ions. This may be due pH adjustment than that when pH is first adjusted
to the fact that nearly all the ferric ions are in the and followed by xanthate addition. Unlike ferric
stable precipitate form of ferric hydroxides at such ions, in the acidic media below pH 6 the presence
a high initial pH of 11. Extremely low concen of 2xlO-4M ferrous ion does not affect the
tration of free ferric ions is available to react with flotation of pyrite. Since the solubility of ferrous
xanthate. It demonstrates that once ferric ions are xanthate is high [15], it indicates that in the acidic
precipitated at high pH in the solution, their effect pH region no significant reaction between ferrous
on the adsorption of xanthate on pyrite surface is ions and xanthate occurs during normal flotation
negligible. conditions, and if any, the reaction must be very
It was found from our studies that ferrous ions weak. However, the drastic decrease of floatability
also play a significant role in flotation of ore-pyrite of pyrite at around pH 6 suggests that ferrous ion
in the neutral to weakly alkaline solutions. The is involved in the reaction with xanthate to form
effect of ferrous ion on the flotation recovery of a weakly hydrophobic compound on pyrite sur
ore-pyrite as a function of solution pH in the faces and in the solutions.
presence of 3.3xlO~4M ethyl xanthate and Fig. 6 shows the effect of different ferrous ion
50 mg 1 ~1 MIBC is shown in Fig. 5. It can be seen concentrations on the flotation behavior of ore
that in the presence of ferrous ions, irrespective of pyrite as a function of pH in the presence of
reagent addition order complete flotation is 3.3 x 10-4 M ethyl xanthate. Even at a very high
observed below pH 6. Interestingly, partial flota ferrous ion concentration of 1 x 10"2 M complete
tion is again observed around the neutral pH flotation of pyrite remains unchanged below pH 6.
region of 6-9. Flotation recovery shows improve Near pH 6 the pyrite flotation is sharply reduced.
ment between pH 9 and 11. Similar to the data Above pH 6 complete depression of ore pyrite
obtained with ferric ions, the region of partial occurs as the ferrous ion concentration increases
flotation is broader when xanthate is added before from 2 x 10“3 M to 1 x 10~2 M. Compared with
the flotation curve of pyrite in the presence of
The zeta potentials of ore- and coal-pyrite as a more positively charged below pH 7.5. It is obvious
function of solution pH are given in Fig. 7, which from Fig. 8 that the surface electrical properties of
shows PZC’s of ore- and coal-pyrite at pH 7.5 and ore-pyrite are principally determined by the pres
9, respectively. The effect of ferric and ferrous ion ence of ferric ions. Unlike ferric ions, the addition
on the zeta potential of ore-pyrite is shown in of ferrous ions shifts the PZC of ore-pyrite from
Fig. 8. In the presence of 2 x 10 3 M ferric ions, pH 7.5 to 9, and the magnitude of the zeta poten
the PZC of the ore-pyrite nearly remains the same tial of ore-pyrite is also lowered. A number of
at around pH 7.5, except that the surface becomes studies have been performed on the electrokinetic
behavior of ore-pyrite in the past. It has been
reported that even a modest degree of oxidation
of pyrite surface will produce a pyrite surface
which behaves like iron oxide with a PZC at
around pH 7 [19,22]. The iron ions produced by
oxidation form ferric hydroxide precipitation on
pyrite, the surface is postulated to acquire the
electrokinetic features of the iron hydroxide.
Comparing Fig. 7 with Fig. 8, it is clear that the
zeta potential behavior of coal-pyrite is analogous
to that of ore-pyrite in the presence of ferrous ions
with the same PZC at pH 9. It demonstrates that
the surface charge property of coal-pyrite is mainly
controlled by ferrous ions. This conclusion can be
proved by the fact that the flotation behavior of
coal-pyrite is extremely similar to ore-pyrite in the
presence of high concentrations of ferrous ions
(Fig. 6).
Fig. 7. The zeta potentials of ore- and coal-pyrite as a function Fig. 9 shows the zeta potential of ore-pyrite as
of solution pH. a function of pH in the absence and presence of
58 C.L. Jiang et al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51 62
Fig. 9. The zeta potentials of ore-pyrite as a function of solution Fig. 10. The zeta potential of coal-pyrite as a function of solu
pH in the absence and presence of two different concentrations tion pH in the absence and presence of 6.6x10 4M ethyl
of ethyl xanthate. xanthate.
two different concentrations of ethyl xanthate. In PZC or in the acidic solutions. It should be noted
the presence of 6.6xlO“4M ethyl xanthate, the that coal-pyrite floats by xanthate at an equivalent
zeta potential of ore-pyrite becomes negative in level to ore-pyrite in acidic media, and it is expected
the whole pH range, and no PZC can be observed. that the adsorption of xanthate on coal-pyrite
Similar results have been reported previously should also be strong in acidic medium. However,
[11,12,23]. These results indicate that some other the change of zeta potential values for coal-pyrite
reaction products besides dixanthogen, which were in the presence of xanthate is much smaller than
identified by Wang and Forssberg [17] to be ferric ore-pyrite. Larger amounts of oxidation products
xanthate compounds, have been absorbed on such as ferric and ferrous irons in solution and on
pyrite surface. As shown in the figure, the magni coal-pyrite surface may result in these differences.
tude of zeta potential is nearly independent of the The effect of ferric ions on the zeta potentials
solution pH. which indicates that the xanthate of ore-pyrite in the absence and presence of xan
species is potential-determining ions. At a lower thate as a function of pH is presented in Fig. 11.
ethyl xanthate concentration of 3.3 x 10“4 M, the It can be seen that in the presence of 2 x 10“3 M
zeta potential is reversed to negative in the pH ferric ions and 6.6xlO"4M ethyl xanthate, the
range of 4.5-6. At pH >6 there is little difference zeta potential of ore-pyrite shows less positive
from that obtained in the absence of xanthate, and charge below pH 7.5, compared with that in the
the same PZCs are observed at pH 7.5. This shows presence of ferric ion alone. At pH >7.5, there is
that xanthate cannot adsorb readily onto pyrite no noticeable difference between the two curves.
above pH 6 at low concentrations. Therefore, in the presence of ferric ions, the
Fig. 10 shows the zeta potential results of coal adsorption of xanthate on pyrite surface is favored
pyrite as a function of pH in the absence and in the acidic solutions below PZC.
presence of 6.6 x 10“4 M ethyl xanthate. The addi The effect of ferrous ions on the zeta potentials
tion of xanthate only slightly decreases the zeta of ore-pyrite in the presence of xanthate is shown
potential values of coal-pyrite below pH 8 and no in Fig. 12. The PZC of ore-pyrite in the presence
great difference occurs at higher pH, showing that of ferrous ion is at pH 9. However, in the presence
the adsorption of xanthate is only favored below of both 2 x 1()“3 M ferrous ion and 6.6 x IO“4 M
C.L. Jiang el al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62 59
4. Conclusions
pH
Acknowledgment
Fig. 14. Log(concentration) pH distribution diagram for
iron ethyl xanthate-water system at £h=O.I77V in the pre The authors wish to acknowledge the support
sence of 3.3 x 10 4 M ethyl xanthate at a total concentration
of the United States Department of Energy under
of 1 x 10 2 M Fe ions.
grant number DE-FG22-90PC90295.
trations of ferrous ions. The high degree oxidation
of coal-pyrite produces large amounts of iron ions,
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