You are on page 1of 12

COLLOIDS

AND
Colloids and Surfaces SURFACES
ELSEVIER A: Physicochemical and Engineering Aspects 136 (1998) 51-62

The surface and solution chemistry of pyrite flotation with


xanthate in the presence of iron ions
C.L. Jiang a, X.H. Wang b, B.K. Parekh a *, J.W. Leonard a
a Center for Applied Energy Research, University of Kentucky, Lexington, KY 40506, USA
b Betz Dearborn Inc., Paper Process Group, Jacksonville, FL 32256, USA

Received 4 February 1997; accepted 28 August 1997

Abstract

The effects of the surface and solution chemistry of the Fe( II) and Fe( III) ions on the flotation of both ore- and
coal-pyrite with xanthate have been systematically investigated based on flotation results, zeta potential measurements
and thermodynamic calculations. It was found that the presence of ferrous and ferric ions in solution significantly
depresses ore-pyrite flotation in the pH range of 6 -9.5. The effect of ferrous ions is stronger than that of ferric ions.
Coal pyrite was found to be nonfloatable above pH 6 due to the large amounts of ferrous ions resulted from pyrite
oxidation. The results of thermodynamic calculations have been found to be in good agreement with the experimental
results, indicating that the formation of ferric hydroxyl xanthate compounds are responsible for the reduced
floatabilities of pyrites when pH is greater than 6. C 1998 Elsevier Science B.V.

Keywords: Flotation: Iron ions; Oxidation; Pyrite: Xanthate

1. Introduction but some investigations attribute the ease of oxida­


tion of coal-pyrite versus ore-pyrite [1].
Pyrite, the r» ;t common sulfide mineral, is The mechanisms of xanthate adsorption on
often associateu with other sulfide minerals as well pyrite have been extensively studied. It is generally
as coal. During the flotation of minerals, pyrite is accepted that the sole species of xanthate responsi­
usually referred to as an impurity mineral and ble for pyrite flotation is dixanthogen, independent
removed from the associated sulfides or coal to of solution and pyrite surface conditions [2-8].
minimize its contamination of the valuable mineral This conclusion was based on the results of spec­
concentrate or to reduce sulfur dioxide emissions troscopic, flotation, zeta potential and electro­
into air. Pyrite is usually removed by the froth chemical studies. However, the proposed
flotation method using xanthate as a collector. In mechanisms could not explain a number of phen­
coal flotation, pyrite rejection has been investigated omena observed in the pyrite flotation system with
by reverse flotation using xanthate collectors. xanthate. For instance, the complete or partial
However, a large xanthate requirement dosage is depression of pyrite was observed in the neutral
a major setback for the process. The reason for pH range; the zeta potential of pyrite became
the large dosage of xanthate required is not clear, negative below PZC in the presence of xanthate.
Fuerstenau et al. [2] studied the effect of solution
* Corresponding author. pH and different xanthate concentrations on the

0927-7757 98 SI9.00 C 1998 Elsevier Science B.V. All rights reserved.


PII S0927-7757(97)OO25O-1
52 C.L. Jiang et al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62

flotation of pyrite, and reported that when low xanthate ions and dixanthogen and the formation
concentrations of xanthates were used, in spite of of surface or bulk ferric xanthate compounds at
the nature of xanthate species added (xanthate or the high concentration of iron ions. In the alkaline
dixanthogen), a high or complete recovery in the pH region, the adsorption of xanthate is attributed
acidic region, a partial recovery under mildly alka­ to the physical adsorption of aqueous dixanthogen
line solution, and an intermediate depression or and xanthate ions. The above conclusion was also
low recovery region in neutral pH range were supported by other investigators in their studies
observed. At high xanthate concentrations, the on the interaction of ethyl xanthate with pyrite
depression of pyrite observed in the neutral pH [19].
range was absent and high recovery was observed. It should be pointed out that the oxidation
From these flotation results, the conclusion that products such as ferric or ferrous ions were also
dixanthogen adsorption was primarily responsible obviously involved in the reaction of xanthate
for the flotation of pyrite could not explain the adsorption on pyrite surfaces. The adsorption of
intermediate depression phenomena near neutral xanthate is strongly related to the oxidation of
pH solutions. Based on the work by Sheikh [9] on pyrite surface, depending on the solution condi­
the Mossbauer spectroscopy of iron xanthate, Leja tions. It is known that coal-pyrite differs signifi­
[10] suggested that ferric xanthate (FeX3) may be cantly from ore-pyrite in its oxidation behavior,
responsible for the improved recoveries in acidic so that studying the role of oxidation products of
solutions and Fe(OH )X2 may be the cause of low pyrite such as iron ions is very helpful for under­
recovery under mildly alkaline pH. It was also standing the principles of pyrite flotation with
suggested that the depression in neutral pH range xanthate.
may be associated with the formation of
Fe(OH) + X complex which eliminated the adsorp­
tion of particular hydrophobic xanthate species on 2. Experimental
pyrite surface.
Zeta potential measurements showed that the 2.1. Materials and reagents
surface charge of pyrite was reversed in the pres­
ence of xanthate, and it became more negative Pyrites from both ore and coal sources were
with the higher concentration of xanthate [11-13]. utilized in this study in order to compare their
Obviously, the flotation results obtained by several different physico-chemical properties of flotation.
investigators were contradictory to the above zeta The Peru ore-pyrite sample was obtained from
potential measurements [2,10.14], which suggested Wards Natural Science Establishment Inc.,
that there are some other reactions taking place Rochester, NY. The coal-pyrite sample was col­
on the pyrite surface and species besides dixantho­ lected from the Kentucky no. 9 coal seam.
gen being formed or adsorbed on the pyrite sur­ Chemical analysis results of the pyrite samples are
face. Therefore, the conclusion that dixanthogen given in Table 1. The ore-pyrite sample was of
was the sole species on pyrite surface given by the high purity and no further cleaning was necessary.
previous investigators was too vague, and the real The coal-pyrite sample was in the form of lumps
mechanism may be much more complex. Recently, with visibly attached coal particles. The coal pyrite
extensive studies using a number of techniques was first crushed with a hammer and the coarse
have been conducted to delineate the principles coal particles were removed manually. The selected
underlying pyrite flotation with xanthate [15-18]. pyrite samples were first crushed to - 20 mesh by
It has been reported that a number of different jaw and roll crusher, and ground to —100 mesh
ferric xanthate compounds can be formed under with a laboratory pulverizer. The ground samples
the conditions of pyrite flotation, and that these were dry screened to obtain -45, -74 + 45,
compounds play a very important role in pyrite —100 + 74 and —150+100 pm size fractions. The
flotation. The adsorption of xanthate in the acidic -45 pm fraction of pyrites was used for zeta
pH region is attributed to the chemisorption of potential measurements. The prepared samples
C.L. Jiang et al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62 53

Table 1
Chemical analysis of pyrite samples used in the study

Element (%)
Fe S C Ca SiO, MgO A12O3 Cu Pb

Ore-pyrite 42 49.6 <0.1 0.03 <0.01 N N 2.67 0.12


Coal-pyrite 30 39.0 4.3 6.6 2.1 0.91 0.55 0.02 <.01

Note: N denotes nondetective.

were stored in a refrigerator to minimize surface had a frequency of 40 kHz. The purpose was to
oxidation. remove the surface oxidation products from min­
Reagents used in microflotation included potas­ eral surface. A beaker containing 100 ml water
sium ethyl xanthate of analytical grade and methyl and 1 g pyrite sample was put into the ultrasonic
isobutyl carbinol (MIBC). Sodium hydroxide, bath and treated for 5 min. Afterwards, the water
nitric acid, potassium nitrate, ferrous sulfate and was decanted before the treated pyrite sample was
ferric sulfate were of analytical grade. Distilled used for flotation. Unless specified, the pyrite
and deionized water was used in all experiments. samples were not pretreated by ultrasonic
All the pH adjustments were made with dilute treatment.
solutions of sodium hydroxide or nitric acid.
2.3. Zeta potential measurements
2.2. Flotation experiment
Zeta potential measurements were conducted
Flotation experiments were carried out in a glass using the Zeta-Meter model 3.0 system. For each
microflotation cell of a 2 cm diameter and 20 cm measurement, I g of —45 pm pyrite sample was
height. Nitrogen gas was used in all flotation tests wet ground in a mortar and pestle manually to
at the flow rate of 5 ml min"1. One gram of the obtain fresh surfaces. No ultrasonic treatment for
pyrite sample was conditioned in a beaker with the pyrite samples and deoxygenation of the water
60 ml of distilled and deionized water for 2 min at solution was carried out before wet grinding. The
the desired pH. The collector, ethyl xanthate, was ground sample was transferred to a beaker contain­
added and conditioned for 2 min. Additional 1 min ing 10"2 M KNO3 solutions and conditioned for
conditioning was done after addition of MIBC. 5 min before zeta potential measurement.
The slurry was immediately transferred into the
micro-flotation cell, and the total flotation slurry
volume was adjusted to 100 mi with water. The 3. Results and discussion
pH of the water used during transference of slurry
and flotation was kept the same as that used 3.1. Pyrite flotation with xanthate
during conditioning periods to avoid the pH
change due to dilution. Another 0.5 min condition­ Fig. 1 compares the floatabilities of ore- and
ing time was allowed prior to aeration. Froth was coal-pyrite as a function of solution pH in the
collected for 3 min. After flotation, froth and tail­ presence of 3.3 x 10"4 M ethyl xanthate with and
ing were filtered, dried and weighed. The froth without ultrasonic treatment. Without ultrasonic
weight fraction was calculated as recovery. The cleaning, ore-pyrite floats well both in acidic and
pH of the tailing solution in the flotation ceil was alkaline solutions, but a partial depression is
measured and reported as the flotation pH. noticed in neutral pH values of 6-8.5. For coal­
To study the effect of surface cleaning on flota­ pyrite, flotation occurs only below pH 6. However,
tion, pyrite samples were pretreated by ultrasonic it was found that the partial depression of ore-
treatment with a Branson ultrasonic cleaner which pyrite observed between pH 6 and 8.5 disappeared
54 C.L. Jiang el al.; Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62

Fig. 1. Effect of ultrasonic surface cleaning on the flotation of Fig. 2. Flotation recovery of ore-pyrite of different particle sizes
ore- and coal-pyrite as a function of pH in the presence of as a function of pH in the presence of 3.3 x 10 4 M ethyl xan­
3.3 x 10'4 M ethyl xanthate and 50 mg 1"1 MIBC. Particle size, thate and 50 mg l1 MIBC.
-74 + 45 pm. Solid line, pyrite cleaned by ultrasonic treatment;
dotted line, without ultrasonic treatment.

after ultrasonic surface cleaning. Similar results


was observed for coal-pyrite, where recovery was
improved to 60% in the alkaline solutions below
pH 9.5, These results showed that ultrasonic treat­
ment cleans the pyrite surface and improves flota­
tion of both ore- and coal-pyrite. It is should be
pointed out that even after ultrasonic treatment,
the coal-pyrite has lower floatability than ore-
pyrite above pH 6.
The flotation of various particle size ore-pyrites
as a function of solution pH in the presence of
3.3 x 10’4 M ethyl xanthate is given in Fig. 2. It
can be seen that for all the particle sizes studied,
ore-pyrite exhibits complete flotation in the acidic
solution below pH 6. However, above pH 6 the Fig. 3. Flotation recovery of coal-pyrite of different particle
coarser particle fraction (-100 + 74 pm) floats sizes as a function of pH in the presence of 3.3 x 10 4 M ethyl
completely up to pH 11. The intermediate size xanthate and 50 mg I 1 MIBC.
fraction (-74 + 45 pm) exhibits partial flotation in
the neutral pH range, which is in good agreement dent on solution pH. All the coal-pyrite size frac­
with previous studies [2,5]. Flotation of fine ore- tions tested exhibit good flotation below pH 6.
pyrite fraction (-45pm) decreases sharply at However, at around pH 6, the recoveries of the
pH 6, and ultimately ceases in the alkaline solu­ coal-pyrite decrease drastically. These results
tions. The flotation behavior of coal-pyrite differs shows that the flotation of coal-pyrite with xan­
considerably from that of ore-pyrite. As shown in thate is favored only in the acidic solution. The
Fig. 3, the floatability of coal-pyrite is almost results are in agreement with the results obtained
independent of particle size, but strongly depen- by Chernosky and Lyon [20],
C.L. Jiang et al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62 55

3.2. Effect of iron ions on pyrite flotation

The role of iron ions in the flotation of pyrite


by xanthate has not been studied thoroughly. Since
pyrite is composed of ferrous disulfide and suscep­
tible to oxidation when it is exposed to air and
water, the following stoichiometric reactions char­
acterize the oxidation of pyrite [21]:
FeS2+7/2O2 + H2O=Fe2 + +2SO5- +2H\ (1)
Fe2 + + l/4O2 + H + = Fe3 + +1 /2H2O, (2)
Fe3 + + 3H2O = Fe(OH )3(s) + 3H +. (3)
Pyrite oxidation can also occur in the presence of
ferric ions:
FeS2 + 14Fe3 + + 8H2O = 15Fe2 + Fig. 4. Effect of pH and reagent addition order on the flotation
of ore-pyrite in the absence and presence of 2 x 10"3 M Fe3*
+ 2SO2+16H + . (4)
ions using 3.3 x I0"4 M ethyl xanthate (EX) and 50 mg l1
MIBC. Particle size, -150+100pm. Conditioning time and
Since the oxidation of pyrite can take place within
reagent addition order: (■) Fe3+ (2 min) at pH 3-*pH adjust­
a very short time of exposure to air and water, ment (2 min)-*EX (2 min); (□) Fe3* (2 min) at pH 3-*EX
during the flotation processes the ferrous and ferric (2min)-*pH adjustment (2min): (▼) Fe3* (2min) at
irons are ubiquitous on the pyrite surface and in pH 11 -*EX (2 min)-*pH adjustment (2 min).
the solution, which may considerably influence the
flotation behavior of pyrite by xanthate. adjusted). The partial depression in both cases
The effect of ferric ions on the flotation behavior commences at about pH 6, corresponding well
of ore-pyrite as a function of pH was examined in with the flotation behavior for coal-pyrite and fine
three different cases where pH adjustment and the size ore-pyrite as shown previously in Figs. 2 and
addition of ferric ions and xanthate were per­ 3. These data indicate that a different reaction
formed in different order The results of these mechanism between xanthate and ferric ions is
experiments for particle size fraction of involved in this pH region. The depression of
— 150+ 100 pm are shown in Fig. 4. Complete pyrite below pH 3 was attributed by Fuerstenau
flotation of pyrite is observed up to pH 10 with et al. [2] to the decomposition of xanthic acid into
3.3xl0"4M ethyl xanthate. However, when disulfide and alcohol. However, in the absence of
2 x 10“3 M Fe3 + ions are added and conditioned ferric iron no depression was observed below
at pH 3 before the addition of xanthate, flotation pH 3 — the enhancement of the decomposition of
recoveries are high both in the acidic and alkaline xanthate by ferric iron or the formation of ferric
regions, while partial flotation is observed in the xanthate would be more likely responsible for the
intermediate pH range, indicating reactions depression [15-17]. It can be seen from the figure
between ferric ions and xanthate. that in alkaline solutions of pH 9-10 the presence
The sequence of the reagent addition and pH of ferric iron does not substantially affect the
adjustment remarkably affects the flotation flotation of pyrite by xanthate, showing that the
response of pyrite in the neutral pH region. In the adsorption of xanthate species is dominant.
presence of 2 x 10~3 M Fe3+ ions, when the solu­ It can also be seen from Fig. 4 that when Fe3 +
tion pH is first adjusted before xanthate addition, ions are added first to the solution of pH 11 before
the depression is much more significant in the addition of ethyl xanthate followed by adjusting
neutral pH range than that obtained in the reverse the solution to the desired flotation pH, the flota­
order (i.e. xanthate is first added before pH is tion behavior of ore-pyrite is almost identical to
56 C.L. Jiang et al. / Colloids Surfaces A: Pliysicochem. Eng. Aspects 136 (1998) 51-62

that in the absence of ferric ions. This may be due pH adjustment than that when pH is first adjusted
to the fact that nearly all the ferric ions are in the and followed by xanthate addition. Unlike ferric
stable precipitate form of ferric hydroxides at such ions, in the acidic media below pH 6 the presence
a high initial pH of 11. Extremely low concen­ of 2xlO-4M ferrous ion does not affect the
tration of free ferric ions is available to react with flotation of pyrite. Since the solubility of ferrous
xanthate. It demonstrates that once ferric ions are xanthate is high [15], it indicates that in the acidic
precipitated at high pH in the solution, their effect pH region no significant reaction between ferrous
on the adsorption of xanthate on pyrite surface is ions and xanthate occurs during normal flotation
negligible. conditions, and if any, the reaction must be very
It was found from our studies that ferrous ions weak. However, the drastic decrease of floatability
also play a significant role in flotation of ore-pyrite of pyrite at around pH 6 suggests that ferrous ion
in the neutral to weakly alkaline solutions. The is involved in the reaction with xanthate to form
effect of ferrous ion on the flotation recovery of a weakly hydrophobic compound on pyrite sur­
ore-pyrite as a function of solution pH in the faces and in the solutions.
presence of 3.3xlO~4M ethyl xanthate and Fig. 6 shows the effect of different ferrous ion
50 mg 1 ~1 MIBC is shown in Fig. 5. It can be seen concentrations on the flotation behavior of ore
that in the presence of ferrous ions, irrespective of pyrite as a function of pH in the presence of
reagent addition order complete flotation is 3.3 x 10-4 M ethyl xanthate. Even at a very high
observed below pH 6. Interestingly, partial flota­ ferrous ion concentration of 1 x 10"2 M complete
tion is again observed around the neutral pH flotation of pyrite remains unchanged below pH 6.
region of 6-9. Flotation recovery shows improve­ Near pH 6 the pyrite flotation is sharply reduced.
ment between pH 9 and 11. Similar to the data Above pH 6 complete depression of ore pyrite
obtained with ferric ions, the region of partial occurs as the ferrous ion concentration increases
flotation is broader when xanthate is added before from 2 x 10“3 M to 1 x 10~2 M. Compared with
the flotation curve of pyrite in the presence of

Fig. 5. Effect of pH and reagent addition order on the flotation


of ore-pyrite in the absence and presence of 2 x 10" 3 M Fe2* Fig. 6. Effect of different concentrations of ferrous ions on the
using 3.3xl()"4M ethyl xanthate and 50mgl“‘ MIBC. flotation of orc-pyrite as a function of solution pH in the pres­
Particle size. —150+100 pm. Conditioning time and reagent ence of 3.3 x 10 '4 M ethyl xanthate and 50 mg I "1 MIBC.
addition order: (Fi) Fe2* (2 min) at pH3.O-3.5-pH Particle size, 150+ 100 pm. Conditioning time and reagent addi­
adjustment-EX (2 min): (▼) Fe2 + (2 min) at pH 3.0 3.5-EX tion order: (□ and ▲) Fe2* (2 min) at pH 3.O-3.5—EX
(2 min)—pH adjustment (2 min). (2 min)—pH adjustment (2 min).
C.L. Jiang et al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62 57

2xlO_3MFe2+,a much smaller increase in flota­


tion at around pH 11 is still observed in the
presence of 1 x 10~2 M Fe2+. This reveals that the
detrimental effect of ferrous ions on pyrite flotation
with xanthate is more predominant in the neutral
pH range than in the highly alkaline pH range.
From Fig. 6 it can also be seen that the recovery
versus pH curve at lxlO~2M Fe2+ becomes
almost identical to the flotation curve of coal­
pyrite as illustrated in Fig. 3. It suggests that the
flotation of coal-pyrite with xanthate may be
strongly controlled by the presence of ferrous
species produced by surface oxidation. These
results demonstrate that apart from ferric ions, the
ferrous ions play a more important role in influ­
encing the adsorption of xanthate on pyrite in the
intermediate depression region. Fig. 8. The zeta potentials of ore-pyrite as a function of solution
pH in the absence and presence of 2 x 10“3 M Fe3 + and Fe2+.
3.3. Zeta potential measurements

The zeta potentials of ore- and coal-pyrite as a more positively charged below pH 7.5. It is obvious
function of solution pH are given in Fig. 7, which from Fig. 8 that the surface electrical properties of
shows PZC’s of ore- and coal-pyrite at pH 7.5 and ore-pyrite are principally determined by the pres­
9, respectively. The effect of ferric and ferrous ion ence of ferric ions. Unlike ferric ions, the addition
on the zeta potential of ore-pyrite is shown in of ferrous ions shifts the PZC of ore-pyrite from
Fig. 8. In the presence of 2 x 10 3 M ferric ions, pH 7.5 to 9, and the magnitude of the zeta poten­
the PZC of the ore-pyrite nearly remains the same tial of ore-pyrite is also lowered. A number of
at around pH 7.5, except that the surface becomes studies have been performed on the electrokinetic
behavior of ore-pyrite in the past. It has been
reported that even a modest degree of oxidation
of pyrite surface will produce a pyrite surface
which behaves like iron oxide with a PZC at
around pH 7 [19,22]. The iron ions produced by
oxidation form ferric hydroxide precipitation on
pyrite, the surface is postulated to acquire the
electrokinetic features of the iron hydroxide.
Comparing Fig. 7 with Fig. 8, it is clear that the
zeta potential behavior of coal-pyrite is analogous
to that of ore-pyrite in the presence of ferrous ions
with the same PZC at pH 9. It demonstrates that
the surface charge property of coal-pyrite is mainly
controlled by ferrous ions. This conclusion can be
proved by the fact that the flotation behavior of
coal-pyrite is extremely similar to ore-pyrite in the
presence of high concentrations of ferrous ions
(Fig. 6).
Fig. 7. The zeta potentials of ore- and coal-pyrite as a function Fig. 9 shows the zeta potential of ore-pyrite as
of solution pH. a function of pH in the absence and presence of
58 C.L. Jiang et al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51 62

Fig. 9. The zeta potentials of ore-pyrite as a function of solution Fig. 10. The zeta potential of coal-pyrite as a function of solu­
pH in the absence and presence of two different concentrations tion pH in the absence and presence of 6.6x10 4M ethyl
of ethyl xanthate. xanthate.

two different concentrations of ethyl xanthate. In PZC or in the acidic solutions. It should be noted
the presence of 6.6xlO“4M ethyl xanthate, the that coal-pyrite floats by xanthate at an equivalent
zeta potential of ore-pyrite becomes negative in level to ore-pyrite in acidic media, and it is expected
the whole pH range, and no PZC can be observed. that the adsorption of xanthate on coal-pyrite
Similar results have been reported previously should also be strong in acidic medium. However,
[11,12,23]. These results indicate that some other the change of zeta potential values for coal-pyrite
reaction products besides dixanthogen, which were in the presence of xanthate is much smaller than
identified by Wang and Forssberg [17] to be ferric ore-pyrite. Larger amounts of oxidation products
xanthate compounds, have been absorbed on such as ferric and ferrous irons in solution and on
pyrite surface. As shown in the figure, the magni­ coal-pyrite surface may result in these differences.
tude of zeta potential is nearly independent of the The effect of ferric ions on the zeta potentials
solution pH. which indicates that the xanthate of ore-pyrite in the absence and presence of xan­
species is potential-determining ions. At a lower thate as a function of pH is presented in Fig. 11.
ethyl xanthate concentration of 3.3 x 10“4 M, the It can be seen that in the presence of 2 x 10“3 M
zeta potential is reversed to negative in the pH ferric ions and 6.6xlO"4M ethyl xanthate, the
range of 4.5-6. At pH >6 there is little difference zeta potential of ore-pyrite shows less positive
from that obtained in the absence of xanthate, and charge below pH 7.5, compared with that in the
the same PZCs are observed at pH 7.5. This shows presence of ferric ion alone. At pH >7.5, there is
that xanthate cannot adsorb readily onto pyrite no noticeable difference between the two curves.
above pH 6 at low concentrations. Therefore, in the presence of ferric ions, the
Fig. 10 shows the zeta potential results of coal­ adsorption of xanthate on pyrite surface is favored
pyrite as a function of pH in the absence and in the acidic solutions below PZC.
presence of 6.6 x 10“4 M ethyl xanthate. The addi­ The effect of ferrous ions on the zeta potentials
tion of xanthate only slightly decreases the zeta of ore-pyrite in the presence of xanthate is shown
potential values of coal-pyrite below pH 8 and no in Fig. 12. The PZC of ore-pyrite in the presence
great difference occurs at higher pH, showing that of ferrous ion is at pH 9. However, in the presence
the adsorption of xanthate is only favored below of both 2 x 1()“3 M ferrous ion and 6.6 x IO“4 M
C.L. Jiang el al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62 59

of only ferrous ion. These results indicate that


unlike ferric ion, ferrous ions do not undergo
significant reaction with xanthate on ore-pyrite
surface in the acidic solution of pH <6, and the
flotation of pyrite in this region is mainly due to
the adsorption of xanthate on surface. At pH >6,
the adsorption of xanthate species is apparently
reduced. These results are in excellent agreement
with the flotation results in the presence of ferrous
ions (Fig. 6).

3.4. Thermodynamics of pyrite-xanthate system

The oxidation products such as ferric and fer­


rous ions formed on the surface play an important
Solution pH role in influencing the surface electrical properties
Fig. 11. Effect of Fe' + ions on the zeta potential of ore-pyrite
and flotation of pyrite with xanthate. The different
as a function of solution pH in the absence and presence of flotation and surface properties of ore- and coal­
6.6 x 10 4 M ethyl xanthate. pyrite may result from differences in their chemical
composition and oxidation behavior [14,32]. It
can be expected that coal-pyrite in coal deposits
could have been exposed to a more oxidizing
environment than ore-pyrite. A higher degree of
oxidation might have occurred even in the interior
of the coal-pyrite, thereby producing larger quanti­
ties of ferric or ferrous iron on the surface than
ore-pyrite. Lai et al. [24] and Khan et al. [25]
studied the surface oxidation of pyrites by XPS,
and they found that the iron atoms showed a
much higher oxidation state on coal-pyrite than
on ore-pyrite. This is consistent with the poor
floatability of coal-pyrite in the presence of xan­
thate even with ultrasonic surface cleaning
(Fig. 1).
Based on the flotation and electrokinetic studies,
the role of iron ions in the flotation of pyrite with
xanthate can be explained in terms of the solution
Fig. 12. Effect of Fe2 * ions on the zeta potentials of orc-pyrite chemistry of the iron-xanthate-water system. The
as a function of solution pH in the absence and presence of thermodynamic equilibrium calculations were per­
6.6 x 10 4 M ethyl xanthate. formed with the help of the computer program
SOLGASWATER [26]. The stability constants of
ethyl xanthate, a surface charge reversal is the species considered in this study were obtained
observed at pH 6. It is obvious that a different from the literature [15,16,27-30], and ire listed
reaction mechanism is involved below and above in Table 2. The calculated results are presented
pH6. At pH <6 the zeta potential of pyrite is in Figs. 13 and 14 in terms of distribution
negative and similar to the results in the presence [log(concentration) versus pH] diagram at
of only xanthate (Fig. 9). At pH>6 the zeta Eh = 0.177V and at 298.15 K, where Eh is the
potential curve is identical to that in the presence redox potential versus standard hydrogen electrode
60 CL. Jiang et al. i Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62

Table 2 Consequently, the conclusion that dixanthogen is


Stability constants, components and species in Fe-EX H2O the only species responsible for pyrite flotation
system does not hold. The presence of the metal xanthate
Log Kf Matrix species such as ferric dihydroxy xanthate is more
likely to determine the flotation behavior of pyrite
Components in neutral to weakly alkaline solution. Wang [31]
H* 0.00 1 0 0 0
1 0 0
conducted FTIR studies of xanthate adsorption
E" 0.00 0
Fe2 + 0.00 0 0 1 0 on pyrite surfaces in neutral pH solutions, and
EX’ 0.00 0 0 0 1 reported that Fe(III )-xanthate compounds are
Aqueous species formed and adsorbed on the surfaces of pyrite.
HEX 1.65 1 0 0 1
*) The results demonstrated that Fe(III) xanthate
(EX )2(aq) -2.57 0 _2 0
-13.00 0 -1 0 0
compounds are strongly bonded to the pyrite
Fe'*
FeOH2 ’ -15.19 -1 -1 1 0 surfaces.
Fe(OH)\ -18.67 _ -) -1 1 0 The results obtained from the thermodynamic
Fe(OH h(aq) -25.58 -3 -1 1 0 calculations satisfactorily explain the flotation
Fe(OH) 4 - 34.60 -4 -I 1 0 behavior of pyrite. Freshly ground coarse size
FEOH * -9.50 -1 0 1 0
-20.60 _2 0 1 0
(-100 + 74 pm) ore-pyrite, which has a smaller
Fc(OH )2(aq)
Fe(OH) 3 - 32.00 -3 0 1 0 surface area and less oxidation products, shows
Fe.(OH )J -, -28.15 _2 _ *> 2 0 complete flotation over the entire pH range, as
FejOH)5\ -45.13 -4 -3 3 0 can be seen in Fig. 2. For the fine size fraction of
Solid species ore-pyrite ( — 45 pm), a larger surface area is
FeOH).((s) -19.00 -3 -1 1 0
Fe(OH),(s) -12.90 _2 0 1 0 exposed and results in more oxidation products
Fe( EX )3(s) 11.80 0 -1 1 3 such as ferric or ferrous ions on the pyrite surfaces.
Fe( EX )2(s) 7.11 0 0 1 2 Therefore, at pH >6 xanthate is mainly consumed
(EX )2( 1) 2.37 0 0 2 due to the formation of less hydrophobic ferric
FE(OH)EX(s) -2.50 -1 0 1 1
*> dihydroxy xanthate, Fe(OH )2EX(s), which leads
FeOH(EX),(s) 3.50 -1 -1 1
Fe(OH)2EX(s) - 5.80 -1 1 1 to the poor floatability of fine ore-pyrite.
The above conclusion also corresponds very well
Note: EX. ethyl xanthate: E . electron. with the flotation results of coarse size ore-pyrite
(-150+100 pm) in the presence of large quantity
(SHE). It was shown that this redox potential of ferrous iron as shown in Fig. 6. In the presence
value corresponded to that under normal pyrite of large amount of iron ions, the quantities of
flotation conditions [15-18]. In the presence of dixanthogen and xanthate are extremely small at
3.3xlO"4M ethyl xanthate and 2xlO_4M of pH 6-9.5, as shown in Figs. 13 and 14, thus dixan­
total iron ions (Fig. 13), liquid dixanthogen. thogen and xanthate species, which are responsible
(EX )2( 1), is the predominant species of xanthate for the flotation of pyrite, are insufficient to main­
in acidic solution. In the weakly acidic pH range tain high level flotation at this pH range. This is
of pH 4.5-5 ferric monohydroxo ethyl xanthate, also supported by the zeta potential data. As
FeOH(EX)2( 1), is formed. While in the neutral shown in Fig. 12, for the ore-pyrite-xanthate
to weakly alkaline pH solutions of pH 5-9.5, system and in the presence of ferrous ions, the
the insoluble ferric dihydroxy xanthate, surface is negatively charged due to the adsorption
Fe(OH )2EX(s), becomes stable, and liquid dixan­ of xanthate below pH 6. above which the surface
thogen disappears. At pH >9 the xanthate ion is is positively charged, indicating that the xanthate
the main species. At a higher iron ion concen­ adsorption on surface at pH >6 is very weak.
tration of 1 x 10“- M (Fig. 14). liquid dixanthogen It has been shown that the flotation behavior of
species disappears over the entire pH range. It coal-pyrite for different particle sizes by xanthate
can be seen that in acidic solution below pH 4, is extremely similar to that of fine ore-pyrite as
the ferric xanthate. Fe(EX)3(S), is formed. well as ore-pyrite in the presence of high concen-
C.L. Jiang et al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 51-62 61

coal-pyrite with xanthate in neutral to weakly


alkaline solutions.

4. Conclusions

Ferric and ferrous ions have a strong depressing


effect on ore-pyrite when xanthate is used as a
collector in the neutral to weakly alkaline pH
range (pH 6-9.5). The complete or partial depres­
sion of pyrite is mainly attributed to the reactions
between xanthate and ferrous/ferric ions to form
the poorly hydrophobic ferric dihydroxy xanthate
on the surfaces and in solution. The flotation
pH results showed that ferrous ions depress the pyrite
Fig. 13. Log(concentration) pH distribution diagram for
near this pH range more remarkably than ferric
iron ethyl xanthate-water system at £h=O.177V in the pre­ ions.
sence of 3.3x10 4 ethyl xanthate at a total concentration The flotation of ore-pyrite with xanthate
of 2 x 10 3 M Fe ions. strongly depends on both solution pH and particle
size. Coarse size ore-pyrite shows better flotation
properties than the fine sizes. The flotation beha­
vior of coal-pyrite strongly depends on the solution
pH but not the particle size. High flotation recov­
ery can be obtained only in acidic solutions of
pH <6 for coal-pyrite. Depending on the degree
of surface oxidation, ferric xanthate compounds
are also responsible for the flotation of pyrite in
addition to dixanthogen. Zeta potential measure­
ment and flotation test demonstrate that using
xanthate as collector, the fl Hation behavior is
largely controlled by ferric ions for orepyrite and
by ferrous ions for coal-pyrite.

pH
Acknowledgment
Fig. 14. Log(concentration) pH distribution diagram for
iron ethyl xanthate-water system at £h=O.I77V in the pre­ The authors wish to acknowledge the support
sence of 3.3 x 10 4 M ethyl xanthate at a total concentration
of the United States Department of Energy under
of 1 x 10 2 M Fe ions.
grant number DE-FG22-90PC90295.
trations of ferrous ions. The high degree oxidation
of coal-pyrite produces large amounts of iron ions,
References
especially ferrous ions, which exist both on the
pyrite surface and in the solution. The particle size
[1] F.F. Apian, B.J. Arnold, in: J.W. Leonard (Ed.), Coal
independence of coal-pyrite flotation with a critical Preparation. 5th edn, SME and Exploration. Inc.,
flotation pH of 6 suggests that the oxidation of Littleton, CO. 1991. pp. 450-485.
coal-pyrite surface is very severe, and the ferrous [2] M.C. Fuerstenau. M.C. Kuhn. D.A. Elgillani. Trans.
ions have a determining role in the flotation of AIME 241 (1968) 148.
62 C.L. Jiang ct al. / Colloids Surfaces A: Physicochem. Eng. Aspects 136 (1998) 5162

[3] H. Majima, M. Takeda. Trans. AIME 244 (1968) 431. (Eds.), Electrochemistry in Mineral and Metal Processing
[4] S.A. Allison, L.A. Gold. M. Nicol. A. Granvill, Metall. III, The Electrochemical Society, Pennington, NJ, 1992,
Trans. 3 (1972) 2613. pp. 191-220.
[5] B. Ball. R.S. Richard, in: M.C. Fuerstenau (Ed.), [20] F.J. Chernosky. F.M. Lyon, Trans. AIME 252 (1972) 11.
Flotation, vol. I, AIME. Littleton. CO. 1976. pp. 458 484. [21 ] W., Stumm. J.J. Morgan. Aquatic Chemistry, 2nd ed..
[6] N.P. Finkelstein. G.W. Poling. Miner. Engng Sci. 9 Wiley, New York. 1982.
(1977) 177. [22] M.C. Fuerstenau, A. Lopez-Valdivieso, D.W. Fuerstenau,
[7] R. Woods, in: P. Sumasundaran. B. Moudgil (Eds.), Int. J. Miner. Process. 23 (1988) 161.
Reagents in Mineral Technology, Marcel Dekker, New [23] J.M. Cases, M. Kongolo, P. de Donato, L. Michot, R.
York, 1988. pp. 39-77. Erre, Int. J. Miner. Process. 30 (1990) 35.
[8] M.C. Fuerstenau, C.A. Natalie, R.M. Rowe, Int. J. Miner. [24] R.W. Lai, J.R. Diehl, R.W. Hammack. S.U.M. Khan,
Process. 29 (1990) 89. Miner. Metall. Process. 2 (1990) 43.
[9] N. Sheikh, Ph.D. thesis. University of British Columbia, [25] S.U.M. Khan, T.J. Farley. J.P. Bultrus, in: R. Woods. P.E.
Vancouver. BC. 1972. Richardson (Eds.), Electrochemisty in Mineral and Metal
[10] J. Leja. Surface Chemistry of Froth Flotation, Plenum, Processing III, The Electrochemical Society, Pennington,
New York. 1981. NJ, 1992, pp. 286- 296.
[11] M.C. Fuerstenau, in: P.R. King (Ed.). Principles of [26] G. Eriksson, Anal. Chim. Acta 112 (1979) 375.
Flotation. South Africa IMM, Johannesburg, 1981, [27] E. Hogfeldt, Stability Constants of Metal-Ion Complexes,
pp.91 108. Part A: Inorganic Ligands, Pergamon, Oxford, 1982.
[12] D.W. Fuerstenau. B.K. Mishra, in: M.H. Jones (Ed.). [28] L.G. Sillen. A.E. Martell. Stability Constants of Metal-Ion
Complex Sulfides, IMM. London. 1981, pp. 271 278. Complexes. The Chemical Society, Special publication no.
[13] M.C. Fuerstenau. M. Mishra. B.R. Palmer. Int. J. Miner. 17, London. 1964.
Process. 29 (1990) 111. [29] L.G. Sillen, A.E. Martell, Stability Constants of Metal-Ion
[14] C.L. Jiang. M.S. thesis. University of Kentucky. Complexes. The Chemical Society. Special publication no.
Lexington. KY. 1993. 25, London. 1970.
[15] X.H. Wang. Ph.D. thesis. Lulea University of Technology. [30] R.M. Smith, A.E. Martell. Critical Stability Constants,
Sweden. 1989. Inorganic Ligands, vol. 4, Plenum, New York. 1979.
[16] X. Wang, K.S.E. Forssberg. N.J. Bolin. Int. J. Miner. [31 ] X.-H. Wang, J. Colloid Interface Sci. 171 (1995) 413.
Process. 27 ( 1989) 1. [32] X.-H. Wang. C.L. Jiang. A.M. Raichur, B.K. Parekh, J.W.
[17] X.H. Wang. K.S.E. Forssberg. Int. J. Miner. Process. 33 Leonard, in: R. Woods, P.E. Richardson (Eds.),
(1991)217. Electrochemistry in Mineral and Metal Processing III, The
[18] X.H. Wang, J. Colloid Interface Sci. 171 (1995) 413. Electrochemical Society. Pennington, NJ, 1992,
[19] D. Fomasiero. J. Ralston, in: R. Woods. P.E. Richardson pp. 410 432.

You might also like