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Hydrometallurgy
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A R T I C LE I N FO A B S T R A C T
Keywords: Recently, glycine, one of the simplest amino acids, has been emerging as an efficient and environmental-friendly
Chalcopyrite lixiviant for copper leaching. In the present study, an alkaline glycine–peroxide lixiviant system was used to
Glycine leach copper from chalcopyrite concentrate by a suite of kinetic studies under different conditions. The particle
Alternative lixiviant size of the concentrate was P80 40 μm. Glycine concentration was varied from 0.5 to 3.0 M (glycine to copper
Passivation
molar ratio of 1.1 to 6.6:1) and the pH was maintained at 11 during the experiment. The copper extraction
within 96 h was observed from 13 to 14% with glycine concentrations from 0.5 to 2 M, while the copper ex-
traction decreased at 3 M of glycine. By reconstituting the glycine concentration during the leach test and adding
hydrogen peroxide periodically, the copper extraction with 1 M glycine at 96 h increased from 14 to 21%,
respectively. By changing the glycine and hydrogen peroxide solution every 24 h, 42% of copper extraction was
achieved within 168 h. With increasing temperature, copper extraction decreased, while iron dissolution in-
creased. Copper sulfide and copper sulfate precipitates were found in the leaching liquor at 22 °C test. Poorly
crystalline copper-iron sulfate phase was observed in the leaching liquor at 35 and 45 °C. This precipitation is
believed to be one of the factors to decrease the copper recovery from chalcopyrite.
⁎
Corresponding author.
E-mail address: jaeheon@email.arizona.edu (J. Lee).
https://doi.org/10.1016/j.hydromet.2018.10.021
Received 26 January 2018; Received in revised form 18 October 2018; Accepted 26 October 2018
Available online 29 October 2018
0304-386X/ © 2018 Elsevier B.V. All rights reserved.
D. Shin et al. Hydrometallurgy 183 (2019) 71–78
Table 1
Elemental analysis of chalcopyrite concentrate used in this study.
Element (%)
Content 28.8 31.1 26.4 0.62 0.28 0.38 0.09 0.14 90.5 194 582 1780 1890
25 25
(a) 0.5 M glycine (Figure 2)
10 g/L H2SO4 and 10 g/L ferric
Constant 0.5 M glycine
1 M glycine and 3% H2O2
1 M glycine (Figure 2)
20 20
Constant 1 M glycine
Cu extracted (%)
Cu extracted (%)
15 15
10 10
5 5
0 0
0 20 40 60 80 100 0 20 40 60 80 100
0 Fig. 3. Effect of (a) glycine or (b) hydrogen peroxide addition during the
0 20 40 60 80 100 leaching test on copper extraction: 0.5, 1, 2, and 3 M glycine, 3% H2O2 (a) or
1% H2O2 was added at 0, 6, and 24 h (total 3%, b), pH 11, room temperature,
Leaching time (hr)
bottle roll.
Fig. 2. Effect of glycine and hydrogen peroxide concentration on copper ex-
traction: 0.5 and 1 M glycine, 3 and 5% H2O2, pH 11, room temperature, bottle complex (Hariharaputhiran et al., 2000). Thus, the generation of these
roll.
hydroxyl radicals increases copper dissolution in glycine-hydrogen
peroxide system. Hydrogen peroxide is also environmentally benign
Cu+ + 2H2 NCH2 COO− → Cu(NH2 CH2 COO)2− (4) because it decomposes to water.
Very few studies have been reported on copper leaching from
This complexation reaction can be enhanced by addition of hy-
chalcopyrite in the alkaline glycine-peroxide system. Eksteen et al.
drogen peroxide as an oxidant. The oxidation rate of copper is increased
(2017) have attempted to recover copper from chalcopyrite and found
because the anodic reaction is inhibited and the cathodic reaction (Eqs.
that alkaline atmospheric pre-oxidation and ultra-fine grinding was
(5)–(6)) is enhanced in the presence of hydrogen peroxide (Du et al.,
needed to obtain higher leaching efficiency by 40 g/L glycine with
2004).
oxygenation (0.75 mL/min O2) at 60 °C.
H2 O2 + 2e− → 2OH− (5) In the present study, the authors investigated an alkaline glycine–-
peroxide system to leach copper from chalcopyrite by a suite of kinetic
H2 O2 ± e− → OH·± OH– (6)
studies under different conditions. The leaching solution, leached re-
Also, under alkaline conditions, hydroxyl radicals (OH·) which are sidue and byproducts were analyzed by various instrumental techni-
more powerful oxidizing agents than hydrogen peroxide can be pro- ques.
duced from hydrogen peroxide by catalysis of copper-amino acid
72
D. Shin et al. Hydrometallurgy 183 (2019) 71–78
40 400 50
Cu extracted - Constant 1 M glycine, 3% H2O2
Cu extracted - Constant 1 M glycine, periodic 3% H2O2
Glycine consumed - Constant 1 M glycine, 3% H2O2
30
20 200
20
10 100
10
96 hr leach w/o changing lixiviants
0 0 Changing lixiviants every 24 hrs
0 20 40 60 80 100
0
Leaching time (hr) 0 20 40 60 80 100 120 140 160 180
Fig. 4. Comparision between the amount of copper extracted and glycine Leaching time (hr)
consumed during the leaching of Fig. 3 (a) and (b). Full and open symbols
Fig. 6. Effect of changing a lixiviant and an oxidant on copper extraction: 6%
represent the amount of copper extracted and glycine consumed, respectively.
pulp density, 1 M glycine, 3% H2O2, pH 11, room temperature bottle roll.
25
(a) Cu copper mine in Southern Arizona. The elemental composition of the
RT bottle roll concentrate was analyzed using acid digestion followed by solution
35 C analysis for different metals using inductively coupled plasma optical
20
45 C
emission spectrometry (ICP-OES) (Table 1). X-ray diffraction showed
that the concentrate consisted of 89.5% chalcopyrite, 5.0% pyrite, 0.2%
Cu extracted (%)
5
A bottle roll leaching system was used to investigate the effect of
glycine and hydrogen peroxide concentration at room temperature. The
slurry was agitated by rolling the bottle on a rack at 60 rpm. For tem-
0
perature-controlled experiments, a 1-liter volume glass reactor
0 20 40 60 80 100
equipped with an aerator was used. The slurry was mixed with a
Leaching time (hr)
magnetic stirrer at 400 rpm and the temperature was maintained at 35
and 45 °C. The pulp density was 6.25% (20 g solid and 300 mL solu-
7.0
tion). Glycine concentration was varied from 0.5 to 3.0 M (glycine to
(b) Fe
RT bottle roll copper molar ratio = 1.1 to 6.6:1) and the hydrogen peroxide con-
6.5
35 C centration was changed between 3 and 5%. Kinetic samples were col-
0.8
45 C lected at 1, 6, 24, 48, 72, and 96 h of leaching using a syringe-mem-
brane filter of 0.45 μm pore size. The solution pH was maintained at
Fe extracted (%)
Chalcopyrite flotation concentrate was received from an operating Fig. 1 shows < 2% of copper extraction by sulfuric acid with ferric
73
D. Shin et al. Hydrometallurgy 183 (2019) 71–78
Fig. 7. SEM images of the leaching residue after 168 h with changing the lixiviant, Magnification 1000×. (a) BSE, (b) EDS images. The detailed investigations are
given in the text.
ion as an oxidant while glycine with hydrogen peroxide dissolved up to peroxide concentrations is shown in Fig. 2. The molar ratio of glycine to
15% of copper within 96 h. The formation of an elemental sulfur layer copper was 1.1 to 6.6:1 (0.5–3 M). Without glycine, in the presence of
or iron deposition on chalcopyrite surface inhibited the reaction hydrogen peroxide only, no copper extraction was observed as ex-
(Munoz et al., 1979) thus copper extraction did not increase after 6 h in pected. The copper extraction within 96 h was observed from 13 to 14%
sulfuric acid and ferric solution. The effect of glycine and hydrogen with glycine concentrations from 0.5 to 2 M, while the copper
74
D. Shin et al. Hydrometallurgy 183 (2019) 71–78
75
D. Shin et al. Hydrometallurgy 183 (2019) 71–78
Table 2
The (a) elemental and (b) mineralogical composition of the precipitates collected at room temperature (RT), 35 °C, and 45 °C.
(a) Elemental composition (%)
RT 35 °C 45 °C
as shown at spot 1, and the poorly-crystalline materials associated with by hydrogen peroxide and addition of sodium hydroxide to adjust pH.
iron and oxygen as shown at spot 2 might be iron (hydr)oxide, possibly Since the hydroxyl radicals oxidize glycine (Berger et al., 1999) and the
this is the principal component of the 20% amorphous fraction de- production of hydroxyl radicals from hydrogen peroxide is promoted by
termined by XRD. Eksteen et al. (2017) has also reported that amor- copper-glycine complex (Du et al., 2004), carbonate can be produced
phous iron oxy-hydroxide was detected. from the oxidation reaction and reacted with high sodium from adding
Interestingly, a dark-brown precipitate was observed in the leaching sodium hydroxide. Sodium carbonate can crystallize within the porous
liquor after only a few minutes of sampling even though it was filtrated building materials when soluble sodium compounds in an alkaline en-
with 0.45 μm pore filter (Fig. 8 (a)). The precipitates were harvested vironment. Several small grains (~1 μm) of plagioclase (NaAlSi3O8 –
from the leaching liquor after 96 h at room temperature, 35, and 45 °C CaAl2Si2O8) were observed in the precipitate at 35 °C, and several
tests shown on Fig. 5, filtered with P4 grade filter paper (particle re- grains of hornblende (Ca2(Mg,Fe,Al)5(Al,Si)8O22(OH)2) and other sili-
tention 4–8 μm), settled down the precipitates followed by decanting cate material were observed below the detection limits of XRD in the
the supernatant, and centrifuged at 3000 rpm for 30 mins. The mor- precipitate at 45 °C.
phological characteristics of the precipitates in the leaching liquor at Based on the data of the chemical analysis, XRD, and SEM-EDS/BSE
different temperature were different. The precipitate collected from imaging analysis it was found that some of leached copper, iron, and
room temperature test was flakier and easily broken-up (Fig. 8 (b)), but oxidized sulfur may be precipitated after leaching occurred and the
the precipitates at 35 and 45 °C were harder solid (Fig. 8 (c)). The precipitation pattern changed in different leaching temperatures. At
chemical and mineralogical compositions of precipitates were analyzed room temperature, copper can be precipitated with sulfate and sulfide,
by chemical analysis and XRD. As shown in Table 2 (a), the precipitate which complexed with the byproduct of leaching, sulfur. This copper
at room temperature consists of mostly copper and sulfur, while the sulfide precipitation in alkaline condition has been previously reported
precipitates at 35 and 45 °C contain significant amount of iron with in enargite leaching (Baláž et al., 2000; Curreli et al., 2009). In enargite
copper and sulfur. In the mineralogical data, most of crystalline copper alkaline leaching by Na2S and NaOH, arsenic was totally decomposed
and sulfur were found to be chalcocite (Cu2S) in all the precipitates. The and new sulfide product, covellite (CuS) or Cu1.5S, was produced. The
content of chalcocite decreased with increasing temperature, while the formation of covellite was also found in the copper‑gold concentrate
content of amorphous fraction significantly increased with increasing leaching including chalcocite, Cu-metal, cuprite, chalcopyrite, bornite,
temperature. Some copper sulfate minerals such as bonattite, antlerite, and covellite (Oraby and Eksteen, 2014). Copper as this secondary
and kobyashevite were detected in the precipitate at room temperature covellite is concentrated in the leaching residue, and not further lea-
and 35 °C. To characterize the poorly crystalline fractions, SEM-EDS/ ched. The low leachability of secondary covellite as an intermediate
BSE imaging analysis was performed (Fig. 9 and Table 3). The poorly product of chalcocite leaching has been studied (Duda and Bartecki,
crystalline material in the precipitate at room temperature mostly 1982; Cheng and Lawson, 1991), however, the secondary covellite in
consisted of copper sulfide and copper sulfate, based on the elemental this study is newly crystalized from the dissolved copper of chalco-
composition from the SEM-EDS analysis. Several grains of chalcona- pyrite, not from the residue of chalcocite leaching. Further research and
tronite (Na2Cu(CO3)2•3(H2O)) were also detected. In the precipitate at investigation will be needed to clearly understand the formation me-
35 and 45 °C, the majority of the poorly crystalline material was copper chanism of this secondary covellite. In the glycine-peroxide system, this
iron sulfate. A high sodium phase that is likely natrite (Na2CO3) was secondary covellite was not dissolved but precipitated out, while some
visible in several of the spectra, mixed in with the copper iron sulfate. of the precipitates were dissolved in DI water after harvesting.
Sodium carbonate minerals might be originated from glycine oxidation The precipitation patterns at 35 and 45 °C leaching were totally
76
D. Shin et al. Hydrometallurgy 183 (2019) 71–78
4. Conclusions
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D. Shin et al. Hydrometallurgy 183 (2019) 71–78
Table 3
The elemental composition of the spots in the SEM images in Fig. 9. Data is presented directly from analysis and not normalized. The total values do not equal 100%
due to surface area roughness. A polished flat sample is ideal to obtain values closer to 100%.
Fig. 9 (a) RT Elemental (%)
Spot # Na S Fe Cu O Total
Spot # Na Al Ca K Si S Fe Cu O Total
Spot # Na Al Ca K Mg Pb Si S Fe Cu O Total
1 8.5 0.69 4.3 0.80 2.6 – 32.6 – 0.29 0.52 40.8 91.1
2 5.4 – 0.92 0.10 – 0.84 3.6 4.3 27.4 16.1 31.4 90.0
3 – – 0.65 0.10 – – 3.6 7.8 20.0 26.7 26.6 85.4
4 – – 0.28 0.10 – – 1.6 10.3 12.2 43.2 6.8 74.5
5 5.2 – 1.29 0.10 – 0.49 2.4 6.6 20.6 22.8 15.6 75.0
6 – – 7.84 – – – 4.5 11.5 12.7 30.4 30.5 97.5
Acknowledgments Gericke, M., Neale, J.W., van Staden, P.J., 2009. A Mintek perspective of the past 25 years
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D. Shin was supported for her sabbatical at the University of Arizona for metal recovery from galvanic solutions. J. Chem. Technol. Biotechnol. 70 (1),
by the Basic Research Project (GP2017-025) of the Korea Institute of 111–115.
Geoscience and Mineral Resources (KIGAM), funded by the Ministry of Gylienė, O., Vengris, T., Nivinskienė, O., Binkienė, R., 2010. Decontamination of solutions
containing Cu(II) and ligands tartrate, glycine and quadrol using metallic iron. J.
Science and ICT of Korea. Hazard. Mater. 175 (1), 452–459.
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