Manual de Turbo Seal RYTEK (Cortina Rapida)

Turbo-Seal
Owner’s Manual
[Revision: January 7, 2009, 0815002, ©Rytec Corporation 2004]

WARRANTY
The Turbo-Seal High-Speed Door purchased by you (Buyer) should not be installed or operated before you
read all associated product manuals explaining the proper method of installing, operating, and maintaining
the equipment.
Rytec Corporation (Seller) warrants that the Turbo-Seal High-Speed Door (Product) sold to the Buyer will
be free of defects in materials and workmanship under normal use for a period of twelve (12) months from
the date of shipment of the Product from the Seller’s plant. Electrical components are warranted for a period
of ninety (90) days from the date of shipment. In addition, the Seller offers an extended warranty on the
following items: two-ply Rilon door-panel material - two (2) years and counterweights - lifetime. This
extended warranty covers parts only. Quartz heat lamps and sleeves (used on Turbo-Seal Freezer Doors)
are not covered under warranty. If within the applicable period any Products shall be proved to the Seller’s
satisfaction to be defective, such Products shall be repaired or replaced at the Seller's option. Such repair
or replacement shall be the Seller’s sole obligation and the Buyer’s exclusive remedy hereunder and shall
be conditioned upon the Seller receiving written notice of any alleged defect within ten (10) days after its
discovery and, at the Seller’s option, return of such Product to the Seller, f.o.b. its factory. THIS WARRANTY
IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATION AND WARRANTIES, EXPRESS OR
IMPLIED, AND THE SELLER EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PURPOSE.
PARTS AND ASSEMBLIES sold separately by Rytec Corporation that fail due to defects in material or
workmanship within ninety (90) days from the date of shipment will be replaced under warranty provided
installation has been carried out in accordance with all Rytec procedures. This warranty is limited to provid-
ing a replacement part only. This warranty does not cover freight, special charges, or any costs associated
with the installation of the replacement part.
Any description of the Product, whether in writing or made orally by the Seller or the Seller’s agents, spec-
ifications, samples, models, bulletins, drawings, diagrams, engineering or similar materials used in connec-
tion with the Buyer’s order, are for the sole purpose of identifying the Product and shall not be construed as
an express warranty. Any suggestions by the Seller or the Seller’s agents regarding the use, application, or
suitability of the Product shall not be construed as an express warranty unless confirmed to be such in
writing by the Seller.
The Seller’s liability with respect to the Product sold to the Buyer shall be limited to the warranty provided
herein. THE SELLER SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES,
WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE
AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO PRODUCTS SOLD OR
SERVICES RENDERED BY THE SELLER, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELAT-
ING THERETO. Without limiting the generality of the foregoing, the Seller specifically disclaims any liability
for property or personal injury damages, penalties, special or punitive damages, damages for lost profits or
revenues, services, downtime, shutdown, or slowdown costs, or for any other types of economic loss, and
for claims of the Buyer's customers or any third party for any such damages. THE SELLER SHALL NOT BE
LIABLE FOR AND DISCLAIMS ALL CONSEQUENTIAL, INCIDENTAL, AND CONTINGENT DAMAGES
WHATSOEVER.
This warranty shall be void in its entirety if the failure of any product shall be caused by any installation,
operation, or maintenance of the Product which does not conform with the requirements set forth by the
Seller in the applicable product manuals or is the result of any cause other than a defect in the material or
workmanship of the Product.
11/7/03
TABLE OF CONTENTS
PAGE
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DOOR SERIAL NUMBER(S). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HOW TO USE MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL ARRANGEMENT OF DOOR COMPONENTS . . . . . . . . . . . . . . . . . . . . 2
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
CONTROL PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PHOTO EYES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BOTTOM BAR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Breakaway Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
IMPACT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
RECONNECTING BOTTOM BAR (RETURN TO NORMAL OPERATING
POSITION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Reversing Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
POWER DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
COUNTERBALANCE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DEFROST SYSTEM (OPTIONAL SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PLANNED MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
RECOMMENDED SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Visual Damage Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Check Door Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Reversing Edge Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Photo Eye Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
QUARTERLY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hardware Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DRIVE SPROCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SIDE COLUMN ANCHORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
BOTTOM BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wall Anchor Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fabric Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Weather Seal Inspection and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 8
HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SIDE COLUMNS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Door Limit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CLOSE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPEN LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Drive Chain Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Motor Brake Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Bottom Bar Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Kill Switch Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Counterweight Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Counterweight Strap Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Activator and Control Panel Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Connection Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Heat Lamp Inspection (Freezer Door Only). . . . . . . . . . . . . . . . . . . . . . . . . 13
Heat Tape Inspection (Freezer Door Only) . . . . . . . . . . . . . . . . . . . . . . . . . 14
Blower Inspection (Freezer Door Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
PNEUMATIC REVERSING EDGE SWITCH ADJUSTMENT . . . . . . . . . . . . . . . . . 15
Reversing Edge Switch Air Bleed Check . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Reversing Edge Switch Sensitivity Adjustment . . . . . . . . . . . . . . . . . . . . . 15
KILL SWITCH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Air Bleed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Sensitivity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PHOTO EYE ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Testing Photo Eyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
MOTOR BRAKE ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DRIVE CHAIN ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
COUNTERWEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DEFROST SYSTEM ADJUSTMENT (FREEZER DOOR ONLY) . . . . . . . . . . . . . . 20
Heat Lamp Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Blower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
BLOWER SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
BLOWER HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hard-Panel Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hard-Panel Door Remote Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Blower Fin Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Heat Lamp Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
REPLACEMENT PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

COUNTERWEIGHT STRAP REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HEAT LAMP BULB AND RED SLEEVE

REPLACEMENT (FREEZER DOOR ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

PARTS ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
How to Order Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Substitute Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Return of Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
LEFT SIDE COLUMN ASSEMBLY—STANDARD DOOR . . . . . . . . . . . . . . . . . . . 28
LEFT SIDE COLUMN ASSEMBLY—FREEZER DOOR. . . . . . . . . . . . . . . . . . . . . 30
RIGHT SIDE COLUMN ASSEMBLY—STANDARD DOOR . . . . . . . . . . . . . . . . . . 32
RIGHT SIDE COLUMN ASSEMBLY—FREEZER DOOR. . . . . . . . . . . . . . . . . . . . 34
COUNTERWEIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
HEAD ASSEMBLY—STANDARD DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
MOTOR AND GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
DRUM WELDMENT AND DOOR PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 42
BOTTOM BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
HEAT LAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
HEATED AND UNHEATED BLOWER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
BLOWER SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
BLOWER SUPPORT—HEAVY DUTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
BLOWER AND HEAT LAMP SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Page Intentionally Blank
INTRODUCTION
INTRODUCTION
Head Assembly (Includes
The information contained in this manual will allow you Rytec
Drive Motor Gearbox Assembly)
System 3
to operate and maintain your Rytec® Turbo-Seal® Door
Control
in a manner which will ensure maximum life and trouble- Panel
free operation.
Any unauthorized changes in procedure, or failure to fol-
low the steps as outlined in this manual, will automati-
cally void the warranty. Any changes in the working
parts, assemblies, or specifications as written that are
not authorized by Rytec Corporation, will also cancel
the warranty. The responsibility for the successful oper-
ation and performance of this door lies with the owner of
the door.
DO NOT OPERATE OR PERFORM MAINTENANCE
ON THIS DOOR UNTIL YOU READ AND UNDER-
STAND THE INSTRUCTIONS CONTAINED IN THIS
MANUAL.
If you have any questions, contact your Rytec represen- Left Side Column
tative or call the Rytec Customer Support Department
at 1-800-628-1909. Always refer to the serial number of
the door when calling the representative or Customer
Support. The serial number plate is located inside one
A8500193 Right Side Column
of the side columns.
The wiring connections and schematics in this manual Figure 1
are for general information purposes only. A wiring
HOW TO USE MANUAL
schematic is provided with each individual door specifi-
cally covering the control panel and electrical compo- Throughout this manual, the following key words are
nents of that door. used to alert the reader of potentially hazardous situa-
tions, or situations where additional information to suc-
DOOR SERIAL NUMBER(S)
cessfully perform the procedure is presented:
Your DOOR SERIAL NUMBER information can be
found in three universal locations. These are at the
inside of either side column (approximately eye level),
on the drive motor, and on the inside door of the System
3 control panel. (See Figure 1.) WARNING is used to indicate the potential
for personal injury, if the procedure is not
IMPORTANT: When installing multiple doors performed as described.
of the same model but different
sizes, verify the serial number in
the control panel with the one in
the side column.
CAUTION is used to indicate the potential
for damage to the product or property
damage, if the procedure is not followed
as described.
IMPORTANT: IMPORTANT is used to relay

information CRITICAL to the
successful completion of the
procedure.
NOTE: NOTE is used to provide additional infor-

mation to aid in the performance of the
procedure or operation of the door, but not
necessarily safety related.
1
OPERATION—GENERAL ARRANGEMENT OF DOOR COMPONENTS
GENERAL ARRANGEMENT OF PHOTO EYES

DOOR COMPONENTS Doors are equipped with two sets of photo eyes to mon-
Figure 2 shows the location of the major components of itor the front and back sides of the door. Each set of
the door and the general placement of the associated photo eyes consist of an emitter (transmitter) photo eye
control sub-assemblies for a typical installation. and a receiver photo eye. (See Figure 3 and Figure 4.)
This illustration is provided to you for informational pur- The purpose of the photo eyes is to hold the door open
poses only. It should not be relied upon solely for oper- or, if the door is closing, reverse the direction of the door
ating or performing maintenance on your door and its if a person or object crosses the path of either photo eye
sub-assemblies. beam. After the obstruction breaking the photo eye
beam is removed:
Head Assembly (Includes • If the door was originally opened by an automatic
Drive Motor Gearbox Assembly, activator, the door will close automatically.
Fabric Roll, and Optional Hood)
Fused • If the door was originally opened by a non-auto-
Disconnect matic activator, the door will remain open until it is
closed by the non-automatic activator.
NOTE: The safety photo eyes are not intended to
be used as door activators and will not
open the door when it is closed.
Rytec
Control
Panel
Bottom Bar
Assembly
Left Side Column

(Includes Counterweight
and Front and Back
Photo Eyes)
Right Side Column
(Includes Counterweight
A8500193 and Front and Back Photo Eyes)
Front
Photo Eye
Figure 2
Rear Photo Eye
NOTE: Figure 2 shows the front side of the door.
(Not Shown)
Left and right are determined when view-
ing the front side of the door.
Standard Door Photo Eye Configuration
OPERATION A8500193
CONTROL PANEL Figure 3
The Turbo-Seal door is equipped with the Rytec

System 3 Drive & Control, a solid-state, micro-proces-
sor-based control system designed exclusively to oper-
ate Rytec high-performance doors. It provides
connections for multiple activators, close-delay timers,
and status indicators. All command functions to operate
the drive and control system are software controlled.
For information on control panel operation see the Rytec
System 3 Drive & Control Installation & Owner’s Manual.
2
OPERATION—BOTTOM BAR ASSEMBLY
Breakaway
Tab
Receiver
Emitter
A8500076
Figure 5
Emitter RECONNECTING BOTTOM BAR (RETURN TO
NORMAL OPERATING POSITION)
Receiver
The disconnect must be in the “OFF” posi-
tion and properly locked and tagged before
Freezer Door Photo Eye Configuration performing the following procedure.
A8500129
1. Turn off power to the door.
Figure 4
NOTE: If necessary, the door can be manually
BOTTOM BAR ASSEMBLY raised or lowered to a comfortable height
to make reconnection more convenient.
The bottom bar assembly has two features: breakaway
capability and a reversing edge. 2. If necessary, disengage the motor brake and posi-
Breakaway Capability tion the door to a comfortable working height.
IMPACT 3. Raise the disconnected end of the bottom bar

assembly and then slip the plastic breakaway tabs
Plastic breakaway tabs mounted at each end of the bot- on that end into the channel of the side column. If
tom bar assembly provide adequate strength to keep the other end of the bottom bar was also discon-
the bottom bar in place during normal operation. The nected, repeat the process on that end.
tabs however, are flexible enough to allow the bottom (See Figure 6.)
bar to separate from either side column should it be
struck by a vehicle or load passing through the door.
A kill switch assembly, made up of air bladders and a
pressure switch, is mounted in the bottom bar. It will cut
off electrical power to the door should the bottom bar
become separated from a side column. (See Figure 5.)
3
OPERATION—POWER DRIVE SYSTEM
POWER DRIVE SYSTEM

Slip the Tabs Located
on Each End of the The Turbo-Seal power drive system consists of a drive
Bottom Bar Into the motor gearbox assembly and an electric brake system.
Side Column Channel
The power drive system incorporates an electric brake
used to stop the door travel when electrical power to the
door is shut off. A manual brake release is provided for
manual opening or closing of the door should there be a
power failure, or if routine maintenance needs to be
done with the power disconnected.
The drive chain is easily adjustable by moving the power
drive system on a sliding plate assembly.
(See Figure 8.)
Drive Chain
Channel
A8500077
Figure 6
4. Make sure both sides of the door fabric are tucked Drive Motor
Gearbox
inside each channel.
Assembly
5. Turn power ON.
NOTE: When a kill switch is activated, it should
not be possible to restart the door until the
door is reassembled and the control panel
is reset.
6. Cycle the door one time to verify that the door and
bottom bar assembly operate correctly.
Reversing Edge
A8500079
A pneumatically operated reversing edge is mounted in
the bottom bar assembly. It helps prevent damage to the Figure 8
door panel in the event that the door comes in contact COUNTERBALANCE SYSTEM
with an object left in its path while it is closing. If the
pressure sensitive edge detects an object, the door will The door is counterbalanced by means of a counter-
automatically reverse direction and move to the full weight on a pulley system that is installed in each side
open position. (See Figure 7.) column assembly. The counterbalance is designed to
reduce the effort required to open and close the door.
Bottom Bar (See Figure 9.)
Breakaway Assembly
Tab
Rubber
Reversing Edge
A7500198 Inside Floor Loop
Figure 7
4
PLANNED MAINTENANCE—DEFROST SYSTEM (OPTIONAL SYSTEM)
Daily Quarterly
Counterweight Drive Chain Inspection

Strap Motor Brake Inspection
Bottom Bar Inspection
Kill Switch Inspection
Counterweight Inspection
Counterweight Strap Inspection
Activator and Control Panel
Side Electrical Connection Inspection
Column
Lubrication
Heat Lamp Inspection
(Freezer Door Only)
A8500080 Heat Tape Inspection
(Freezer Door Only)
Figure 9 Blower Inspection
DEFROST SYSTEM (OPTIONAL SYSTEM) (Freezer Door Only)
Turbo-Seal doors configured for freezer use utilize an DAILY INSPECTION

optional defrost system to help prevent frost build-up on
the warm side of the door. A freezer door can be Visual Damage Inspection
equipped with one of three defrost systems: heat lamp Visually inspect the door to see that components have
only, heat lamp with unheated blower, and heated not been damaged. Example: bent bottom bar assem-
blower. bly, torn fabric panel, damage to side columns, etc.
In addition, all doors configured for freezer use are fitted (See Figure 10.)
with an electrical heat tape circuit (thermal heating
cable). This heating element helps prevent frost build-
Head
up in the side columns. Fused Assembly
Disconnect
PLANNED MAINTENANCE
RECOMMENDED SCHEDULE
NOTE: The following maintenance schedule is
recommended for the Rytec Cycle-Plus
maintenance program.
Rytec
Control
Panel
Daily Quarterly
Visual Damage Inspection Bottom Bar
Check Door Operation Assembly
Reversing Edge Inspection
Photo Eye Inspection Left Side Column
(Front and Rear) (Photo Eye on
Front and Back Sides)
Hardware Inspection
Wall Anchor Inspection
Right Side Column
Fabric Inspection (Photo Eye on Front and Back Sides)
A8500193
Weather Seal Inspection
Close-Limit Inspection Figure 10
Open-Limit Inspection
5
PLANNED MAINTENANCE—QUARTERLY INSPECTION
Head Assembly: Inspect for dents or damage that may Once power is applied, green lights on the photo eye
prevent the door from opening or closing properly. emitter and receiver indicate that the modules are pow-
ered up. When the yellow light on the receiver module is
Door Panel: Inspect panel for holes, tears, and worn
also lit, the emitter and receiver are properly aligned.
areas. If equipped with windows, inspect them for dam-
age or dirt that may impair vision — clean or replace as Placing your hand in front of the receiver breaks the light
required. path and causes the yellow light to go out. Removing
your hand causes the yellow light to come back on.
Side Columns and Covers: Inspect for damage that
(See Figure 11.)
may prevent the door from operating properly.
Photo Eyes: Inspect the lens of each photo eye for NOTE: Photo eyes are joined for photo purposes.
damage or dirt that may prevent the photo eyes from
Receiver Power Light
working properly — clean or replace as required. (Green)
Module
Bottom Bar: Inspect the bottom bar for damaged, miss-
ing, or loose hardware. Inspect the yellow vinyl seal
along the lower edge of the bottom bar for tears and
holes. Inspect the edge itself.
Counterweights and Straps: Counterweights must be
properly adjusted. Counterweight straps must be in
good working condition, securely attached to the coun- Alignment Light
terweights and the drum assembly, and tracking prop- (Yellow)
erly on all rollers.
Check Door Operation
Run the door through four or five complete cycles to ver- Emitter
ify that the door is operating smoothly and efficiently, A6500173 Module
and that binding or unusual noises do not exist. DO NOT
Figure 11
continue to operate the door if it is not running properly,
as this could compound the damage. QUARTERLY INSPECTION
Reversing Edge Inspection
The disconnect must be in the OFF posi-

Do not stand under the door panel while tion and properly locked and tagged before
testing the door reversing function. If the performing the following procedure.
reversing edge switch is not working prop-
Hardware Inspection
erly, the panel could strike the person per-
forming the test. Also, do not continue to Make sure all nuts, bolts, set screws, and anchors are
use the door if the reversing edge is not tight throughout the door. Example: motor mounting
operating properly. bolts, wall mounting hardware, floor anchors, sprocket
set screws, etc. (See Figure 12 through Figure 16.)
While the door is running through the down cycle, tap
DRIVE SPROCKETS
the bottom of the reversing edge. If the reversing edge
is operating properly, the door will immediately reverse NOTE: If your door has a hood cover, it will be
and run to the fully open position. Push the control panel necessary for you to remove it to access
down key to close the door after the inspection is com- the drive sprockets. (See Figure 12.)
plete. If the reversing edge is not working properly, see
“PNEUMATIC REVERSING EDGE SWITCH ADJUST-
MENT” on page 15 for the adjustment procedures.
Photo Eye Inspection
NOTE: Photo eyes act as a safety device to pre-
vent the door from closing if an object or
person is within either photo eye beam.
The photo eyes are not meant to be used
as door activators.
6
Set Screws
Wall
Anchors
A8500084
Bolts Figure 15
A8500079 Drive Sprockets BOTTOM BAR

Figure 12
HEAD ASSEMBLY Fabric

Panel
Breakaway
Tab
Head
Assembly Yellow Vinyl Loop
With Reversing Edge
Side
Column Serrated-Flange A7500198
Hex Head Screws
A8500085 and Nuts Figure 16
Figure 13 Wall Anchor Inspection

SIDE COLUMN ANCHORS 1. Turn off power to the door.
NOTE: To access the floor and wall anchors, it will
be necessary for you to first remove the
cover from each side column.
tion and properly locked and tagged
before performing the following proce-
dure.
Floor
Anchor 2. Gain access to wall anchors.
3. Inspect for loose or worn wall anchor(s).
4. Tighten, repair, or replace wall anchor(s) as
needed.
NOTE: Remove door from service if any repairs
are needed. All repairs must be done in
accordance with building code.
A8500083 5. Restore power to the door and return to service.

Figure 14
7
Fabric Inspection
1. Check the fabric for tears. Repair or replace as Side
required. Column Cover
2. Check the windows (optional). If windows were sup-
plied in your door panel, check for dirt or damage
which may impair vision. Clean or replace as
required.
IMPORTANT: Use any good brand of window

cleaner to clean the windows.
DO NOT use abrasive cleaners or Weather Seal
petroleum-based solvents.
3. Ensure the panel is securely fastened to the bottom

bar assembly. Tighten or replace loose or damaged
mounting hardware as required.
4. If the door is configured with wind ribs, make sure
they are in place and tightly secured.
Weather Seal Inspection and Replacement
HEAD ASSEMBLY A8500196
NOTE: A weather seal is mounted on the under- Figure 18

side of the head assembly, on the back
If it becomes necessary to replace the weather seal on
side of the fabric roll.
a side column cover, perform the following procedure.
Inspect the entire length of the weather seal for wear 1. Remove the cover from the side column.
and damage. Replace if necessary. (See Figure 17.)
2. Spread the crimp on the ends of the track that holds
the weather seal in place.
3. Remove the old weather seal by sliding it out of the
track.
4. Slide a new weather seal into the track.
5. Crimp the track at each end to lock the new weather
seal in place.
Door Limit Inspection
CLOSE LIMIT
Weather Seal
With the door in the closed position, check the yellow
vinyl loop on the bottom bar. It should be in the position
Back Side shown in Figure 19.
of Fabric Roll
A8500086
Figure 17
SIDE COLUMNS Damage to the rubber reversing edge or

other bottom bar parts can occur if the
NOTE: A weather seal is mounted on the inside lip
door seal is allowed to seal too tightly
of each side column cover.
against the floor. (See Figure 19.)
Inspect the entire length of both weather seals (side col-
umn cover and side column) on both sides of the door
for wear and damage. Replace if necessary.
(See Figure 18.)
8
The drive chain should be adjusted for a maximum

¹₄-in. deflection at its midpoint. The two sprockets the
chain is stretched across must be parallel with each
Fabric Panel other. And the master link and retainer clip used to join
the ends of the chain together must be in place and
Rubber secured. (See Figure 21.)
Reversing If the chain requires adjustment, see “DRIVE CHAIN
Edge
ADJUSTMENT” on page 19.
Yellow ¹₄-in. Chain

Vinyl Loop Deflection
¹₂ to 1 in.
A7500195
Figure 19
If the reversing edge does not seal properly against the

floor, see the Rytec System 3 Drive & Control Installa-
tion & Owner’s Manual for proper adjustment procedure.
OPEN LIMIT Drive Chain
The open-limit position should be adjusted so that the
door travel allows the top of the plastic breakaway tab
on the end of the bottom bar assembly to stop approxi-
mately 1¹₂ to 2 in. from the bottom of the guide block on A8500079
each side column. (See Figure 20.) Figure 21
If the panel does not stop in the proper location, see the
Motor Brake Inspection
Rytec System 3 Drive & Control Installation & Owner’s
Manual for proper adjustment procedure. The power drive brake assembly is designed to stop the
door panel travel at the locations indicated in the limit
switch inspection section. If the limit switches are set
properly and the door drifts past the set limits, the brake
1¹₂ to 2 in. should be adjusted. (See “MOTOR BRAKE ADJUST-
MENT” on page 18.)
Bottom Bar Inspection
1. Inspect the hardware used to secure the breakaway
assembly to the bottom bar. Tighten hardware as
required. (See Figure 22.)
2. Inspect the reversing edge to ensure that it is tightly
secured to the bottom bar. Tighten hardware as
required. (See Figure 22.)
A8500088 3. Inspect the yellow vinyl seal along the bottom bar
assembly for tears and abrasion. Replace any worn
Figure 20 or damaged parts as required. (See Figure 22.)
Drive Chain Inspection

NOTE: If your door has a hood cover, it will be
necessary for you to remove it to access
the drive chain.
9
Bottom Bar
NOTE: Ensure All Hardware Assembly IMPORTANT: The 16- to 20-in. mounting height
Is in Place and Tight. for each counterweight, as indi-
cated in Figure 23, is adequate
for most Turbo-Seal doors. How-
ever, for extra-wide or -short
doors, the counterweights may
have to be adjusted closer to the
bottom of the side column.
Yellow
Vinyl Seal
A7500198 tion and properly locked and tagged before
Figure 22 performing the following procedure.
Kill Switch Inspection 1. Release the motor brake by pulling on the brake
A kill switch has been mounted at each end of the bot- release cable. Then manually move the door to the
tom bar assembly. The purpose of these switches is to fully closed position.
prevent the door from being operated if the bottom bar 2. Remove the cover from each side column.
becomes separated from either side column. To inspect
3. Measure the distance between the top of each
the kill switches, perform the following procedure.
counterweight and the top of its associated side col-
umn. The clearance between each weight and col-
umn must be at least 2 inches.
If an adjustment is necessary, move the door to the
Take precautions to prevent the door from fully open position. After placing a support block
being opened or closed while performing under the counterweight, readjust the strap, as
the following procedure. required, until the 2-in. clearance is achieved.
If either counterweight requires an adjustment, see
1. Lower the door to approximately head or chest
“COUNTERWEIGHT ADJUSTMENT” on page 19.
height and then stop the door.
4. Manually move the door in the fully open position.
2. Push one end of the breakaway bottom bar out of
the side column. It should not be possible to operate 5. Measure the distance between the bottom of each
the door through the control panel. counterweight and the base of the side column. The
distance between each counterweight and associ-
If the kill switch operated properly: Reattach the
ated base plate should be 16 to 20 inches.
bottom bar to the side column. (See “BOTTOM
(See Figure 23.)
BAR ASSEMBLY” on page 3.)
If either counterweight requires an adjustment, see
If the kill switch did not operate properly: Adjust
“COUNTERWEIGHT ADJUSTMENT” on page 19.
the kill switch. (See “KILL SWITCH ADJUST-
MENT” on page 16.)
3. Repeat the kill switch test on the opposite end of the
bottom bar assembly. After all the kill switch tests
and adjustments are complete, reattach the bottom
bar to each side column.
10
Strap
Counterweight
16 to 20 in.
A8500089
Figure 24
A8500091 Activator and Control Panel Inspection
Figure 23 1. Inspect all warning and safety labels. All labels

should be intact, clean, and clearly legible. Replace
Counterweight Strap Inspection any label when necessary.
2. Operate the door five or six complete open and
close cycles with each activator installed with the
door. Make any necessary adjustments or repairs.
Refer to the associated manual supplied with each
The disconnect must be in the “OFF” posi-
activator installed with your door.
performing the following procedure. Typical activators may include a floor loop, pull
cord, push button, motion detector, radio control, or
1. Remove the side column covers. photo eye. The door open cycle is controlled by the
2. Inspect both counterweight straps for tears and activator. The door close cycle can be controlled by
frayed edges. Also inspect each strap for abrasions an activator or by a timer internal to the control
that might indicate a seized pulley or misaligned panel.
drum roll. (See Figure 24.) 3. Check the control panel for proper operation. If an
Inspect the entire length of each strap by releasing adjustment or repair is necessary, refer to the Rytec
the motor brake and manually moving the door to System 3 Drive & Control Installation & Owner’s
the fully open and fully closed positions. Manual that was shipped with your control panel.
If either strap needs to be replaced, see

“COUNTERWEIGHT STRAP REPLACEMENT” on
page 22.)
11
Electrical Connection Inspection 4. Pillow Block Bearings: The drum roll is supported
by a pillow block bearing located at each end of the
drum roll. Each pillow block has a lubrication fitting.
(See Figure 26.)
The bearings should be lubricated quarterly using
a lithium-based grease conforming to NLGI grade 2
standard. It should be a medium-viscosity, low-
performing the following procedure.
torque rated grease, with an approved operating
1. Turn of power to the door. temperature range of –30°F to 200°F.
2. Inspect all electrical connections to the power drive

system. All connections must be secure and tight. Drum Roll
3. Inspect the electrical connections in the junction
box located in the head assembly. All connections Grease Fitting
must be secure and tight. Pillow
Block
4. For the proper control panel electrical connection
inspection procedure, see the Rytec System 3 Drive
& Control Installation & Owner’s Manual.
Lubrication
The disconnect must be in the OFF posi- A8500154

Figure 26
5. Drive Motor Gearbox Assembly: The oil level in
1. Turn off power to the door. the gearbox should be checked regularly. The oil
2. Remove the hood and the side covers (if hood and level is checked at the plug located on the gearbox.
covers are installed). (See Figure 27.)
3. Drive Chain: The main drive chain should be lubri- Recommended oil for refilling the gearbox is SHC
cated with a good grade of heavy lubricating oil. 630 synthetic gear oil. The gearbox is full when a
(See Figure 25.) small amount of oil runs out of the lower plug hole.
Replace the O-ring on the refill plug as needed to
maintain a tight seal.
Drive Chain
A8500079
Figure 25
12
Remove Plug
to Check Level
Remove Lamp Bulb

Breather (Inside Red
to Add Oil Sleeve)
Heat Lamp
Fixture
Red Sleeve
A1500093
Figure 28
4. Turn on the power to the door.

A8500081 5. Manually turn the heat lamps on using the control
panel. (See Rytec System 3 Drive & Control Instal-
Figure 27 lation & Owner’s Manual.)
6. Install the hood and side covers (if used). If a lamp fails to light: Replace the lamp bulb.
7. Turn on power to the door. (See “HEAT LAMP BULB AND RED SLEEVE
REPLACEMENT (FREEZER DOOR ONLY)” on
Heat Lamp Inspection (Freezer Door Only) page 25.) Or, if necessary, inspect and trouble-
1. Turn off the power to the door. shoot the lamp circuit and then make any neces-
sary repairs.
6. Set the heater control to the automatic timer mode
using the control panel. The lamps should turn on.
When the timer expires, the lamps should automat-
The disconnect must be in the OFF posi- ically turn off. (See Rytec System 3 Drive & Control
tion and properly locked and tagged before Installation & Owner’s Manual.)
If lamps do not cycle on and off: Make sure the
automatic timer is properly set. (See Rytec System
3 Drive & Control Installation & Owner’s Manual.)
7. With the heat lamps on, make sure they are prop-
Never touch the glass surface of the lamp erly aimed at the door panel.
bulb or the red sleeve with your bare fin- Figure 29 shows the correct angle to aim a heat
gers, and never handle them with a dirty or lamp. Figure 30 shows two angles not to use. If the
oily rag. Any debris or oil on the surface of heat lamps require adjustment, see “Heat Lamp
the lamp will lead to a “hot spot” which will Adjustment” on page 21.
reduce the life of the lamp, and even cause
it to immediately fail.
2. Inspect the top of each heat lamp fixture for dirt and
dust. Clean as required. (See Figure 28.)
3. Inspect each lamp bulb. The bulbs should not be
damaged and the red sleeves should be in place.
Replace bulbs and sleeves as required.
13
Inspect the heat tape for damage. Then check that the
Lamp tape is working — it should be warm to the touch.
Fixture
NOTE:
Aim Lamp Fixture Ensure the heat tape is not routed near any
toward Area of Floor moving parts. Also, verify that each cable
where Bottom Bar is not kinked or twisted and that all slack is
Meets Floor (Ensures pulled from the entire length of the cables.
Radiant Heat Rises
across Entire Face Blower Inspection (Freezer Door Only)
of Door Panel).
A2500163 Correct Angle to Aim Fixture
Figure 29 The disconnect must be in the OFF posi-

NOTE: Damage to Panel
Will Result if Lamp Is
2. Inspect the air inlet screen, blower wheels and
Aimed Directly at
Panel. motor, heater (heater blower only), and air exhaust
fins for dirt and damage. Vacuum all dirt and dust
from all components and make necessary repairs.
3. Turn on power to the door.
NOTE: Aiming Lamp
Straight Down Will 4. Place the blower in the HIGH mode. Refer to the
Not Prevent Frost Rytec System 3 Drive & Control Installation and
Build-Up. Owner’s Manual.
5. The blower should operate at high speed.
6. Check the direction of the air flow out of the blower
unit — it should be directed toward the lower section
Incorrect Angles to Aim Fixture of the door when closed. If the air deflection fins on
A2500164
the blower unit require adjustment, see “Blower Fin
Figure 30 Adjustment” on page 21.
8. Once the heat lamp inspection is complete, set the 7. Cycle the door one time. The blower should operate
heater for desired operation. (See Rytec System 3 at high speed regardless of the position of the door.
Drive & Control Installation & Owner’s Manual.) 8. Place blower in the LOW mode. Refer to the Rytec
9. Turn on the power to the door. System 3 Drive & Control Installation and Owner’s
Manual.
Heat Tape Inspection (Freezer Door Only)
9. Cycle the door one time. The blower should operate
The heat tape circuit, located inside each side column at low speed regardless of the position of the door.
and throughout the head assembly, is inspected with
power applied to the door. Therefore, it is critical that 10. Place blower in the AUTOMATIC mode. Refer to the
you take precautions to prevent the door from being Rytec System 3 Drive & Control Installation and
operated when performing this inspection. Owner’s Manual.
11. Cycle the door several times to verify the blower
shifts from high speed to low speed when the door
is opened and closed.
12. Once the blower inspection is complete, place the
Take precautions to prevent the door from
blower in the desired operating mode. Refer to the
being operated as you perform the follow-
Rytec System 3 Drive & Control Installation and
ing procedure.
Owner’s Manual.
14
ADJUSTMENTS—PNEUMATIC REVERSING EDGE SWITCH ADJUSTMENT
ADJUSTMENTS Reversing
PNEUMATIC REVERSING EDGE SWITCH Edge Switch
(On Side
ADJUSTMENT Opposite Air Bleed
Coil Cord) Adjustment
Screw
Do not stand under the door panel when

making check. If reversing edge switch is
not working properly, panel could strike
person performing check.
PVC Hose — Must Be Tight
To check the reversing edge switch operation, run the on Lower Input Hose
door through the down cycle. As the door is lowering,
tap the bottom of the reversing edge. If the reversing A7500227
edge switch is operating properly, the door should Figure 32
immediately reverse and run to the fully open position.
Reset the control system after the check is completed. Reversing Edge Switch Sensitivity Adjustment
If the door does not reverse, check the air bleed and 1. The reversing edge switch is a normally open con-
sensitivity of the reversing edge switch. The switch is in tact. The PVC hose is on the lower air input post. To
the bottom bar on the side opposite the coil cord. adjust the switch, first remove the wires and resistor
from the contact terminals and attach an ohmmeter
Reversing Edge Switch Air Bleed Check
across the two terminals. (See Figure 33.)
1. The reversing edge switch is located inside the bot-
2. Turn the adjustment screw, located on the face of
tom bar assembly. To inspect and/or adjust the
the switch, clockwise or counterclockwise until con-
switch, remove the access cover from the face of
tinuity is achieved. Then turn the screw ³⁄₄ turn
the bottom bar assembly. (See Figure 31.)
counterclockwise. Ohmmeter should no longer
show continuity. Turning the screw counterclock-
Access Cover wise decreases sensitivity. Turning the screw clock-
wise increases sensitivity. (See Figure 33.)
Reversing
Edge Switch
Resistor
Bottom Bar
A7500201
Figure 31 Remove Wires

Sensitivity and Resistor
2. Make sure the clear PVC hose is in tight contact
Adjustment Screw to Test and
with the air input post so that air leakage cannot Adjust Switch
occur and vibration will not cause the hose to fall off. A7500227
Make sure the hose is not kinked. (See Figure 32.)
Figure 33
3. The air bleed has been set at the factory and should
not require adjustment. To check the air bleed, turn 3. Reattach resistor and wires and then replace the
the air bleed adjustment screws located on the front access cover on the bottom bar.
and back of the switch fully clockwise but do not NOTE: If the reversing edge is set too sensitive,
overtighten. Then turn the screws back counter- the door may reverse direction during the
clockwise one full turn. (See Figure 32.) closing cycle, without the reversing edge
coming in contact with an object. If this
occurs, readjust the reversing edge
switch.
15
ADJUSTMENTS—KILL SWITCH ADJUSTMENT
KILL SWITCH ADJUSTMENT

Air Bleed Adjustment Sensitivity Upper Air
1. The kill switch is mounted near the coil cord end of the Adjustment Input Post
the bottom bar assembly. To access the switch, first Screw
remove the access cover. (See Figure 34.)
Remove Wires
to Test and
A7500202 Adjust Switch
Figure 36
Access Cover 2. To adjust the switch, turn the small adjusting screw,
located on the face of the switch, clockwise or coun-
Bottom Bar terclockwise until continuity is achieved. Then turn
A7500198 Assembly the screw two turns clockwise for final adjustment.
Adjusting the screw clockwise decreases sensitiv-
Figure 34 ity, counterclockwise increases sensitivity.
(See Figure 36.)
2. Make sure the clear PVC hose is tight on the air
input post so that air leakage cannot occur and 3. Reattach the wires and replace the access cover.
vibration will not cause the hose to fall off. Also NOTE: If the kill switch is set too sensitive, it may
make sure the hose is not kinked. (See Figure 35.) cause the door to stop during the opening
or closing cycle. If this occurs, readjust the
Air Bleed kill switch sensitivity setting.
Adjustment
Screw (One Kill Switch PHOTO EYE ADJUSTMENT
on Each Side
of Switch) The door is equipped with two sets of photo eyes that
monitor the front and back sides of the door. Each set of
eyes consists of an emitter module and a receiver mod-
ule.
PVC Hose Must
Be Tight on To prevent one set of photo eyes from interfering with
Air Input Post the other set of eyes, the emitters and receivers are
A7500202 mounted diagonally across from each other — the side
columns each have an emitter module and a receiver
Figure 35
module, from each set of eyes. (See Figure 37.)
3. The air bleed has been set at the factory and should
not require adjustment. If adjustment is necessary, IMPORTANT: The photo eyes have been fac-
turn the air bleed adjustment screws located on the tory set for maximum sensitivity
front and back of the switch fully clockwise — but do (sensitivity screw set fully clock-
not overtighten. Then turn each screw back (coun- wise). If less sensitivity is
terclockwise) one full turn. (See Figure 35.) required, contact the Rytec Cus-
tomer Support Department
Sensitivity Adjustment before making any adjustments.
NOTE: The kill switch assembly is a normally (See Figure 37.)
closed contact. The PVC hose is on the
NOTE: When adjusting photo eyes, be sure to
upper air input post.
adjust them BOTH.
1. Remove the wires from the contact terminals and
attach an ohmmeter across the two terminals.
(See Figure 36.)
16
ADJUSTMENTS—PHOTO EYE ADJUSTMENT
1. Verify that the photo eye emitter mounted on the 3. Verify that the factory-installed photo eyes on the
front side of the door is aligned with the receiver on back side of the door are aligned as described
the opposite side of the door opening. The yellow above. Make any necessary adjustments until the
light on the photo eye receiver will light when the photo eye emitter and receiver are aligned.
emitter and receiver are properly aligned.
4. After all adjustments are made and both sets of
(See Figure 37.)
photo eyes are properly aligned, clean the lens of
each photo eye using window cleaner and a soft,
Yellow Light Indicates clean cloth.
Photo Eye Emitter and Receiver
Are Properly Aligned
NOTE: Photo eyes are joined for photo purposes.
Receiver Power Light

Module (Green)
Alignment Light
Direct Photo (Yellow)
Eye for
Horizontal Beam
Standard Door Photo Eye Configuration Emitter

A8500198 Module
A6500173
Figure 37
Figure 39
Testing Photo Eyes

With power on, the green light indicates the photo eye
module is powered up. When the yellow light on the
Receiver receiver module is also lit, the emitter and receiver mod-
ules are properly aligned.
Placing your hand in front of the receiver breaks the light
Emitter path and causes the yellow light to go out. Removing
your hand causes the yellow light to go back on.
Troubleshooting
Emitter
If any of the green lights are not lit, check to make sure
that power is turned on and that all wiring has continuity
and is installed and connected correctly. If the green
lights are on but the yellow light is off, check the align-
ment of the emitter and receiver modules and clean
Receiver
each eye using window cleaner and a soft, clean cloth.
Freezer Door Photo Eye Configuration 1. Turn on the power to the door.
A8500129
2. Move the door to the half-open position.
Figure 38
2. If an alignment is necessary, first verify that the

mounting brackets supporting the photo eye emitter
and receiver are perpendicular to the side column Take precautions to prevent the door from
and that the emitter and receiver are aligned. being operated as you perform the follow-
If the photo eye emitter and receiver are not ing procedure. Also, be cautious around
aligned, bend the mounting brackets as needed. the moving parts exposed in the side col-
umns.
17
ADJUSTMENTS—MOTOR BRAKE ADJUSTMENT
3. Locate the front set of photo eye modules. They are

mounted in the heavy-duty mounting brackets
located along the front of each side column. (The
rear set of eyes is installed inside the columns.)
(See Figure 40.) Dust Cover Retaining
Bolts (Four Total)
Receiver
Dust Cover
A1500155
Emitter Figure 41
Emitter
All nuts must be equally adjusted or the
brake mechanism will wear unevenly.
4. To adjust the brake, first securely tighten all brake

Receiver adjustment nuts. Then back off each nut ¹₂ turn
counterclockwise. (See Figure 42.)
Freezer Door Photo Eye Configuration

A8500129
Figure 40
4. If either bracket appears bent or out of position,

readjust the bracket as required. (The rear set of
photo eyes is mounted directly to the side columns. Brake
It is unlikely that these eyes will ever require aligning Adjustment Nuts
unless serious damage to either side column (Three Total)
occurs.)
5. Observe the indicator lights to verify that both sets
of photo eyes are aligned. The green light indicates
the photo eye modules are powered up. When the
yellow light on the receiver module is also lit, the
emitter and receiver modules are properly aligned. A1500160
MOTOR BRAKE ADJUSTMENT Figure 42

1. Turn off the power to the door. 5. Attach the dust cover and tighten all retaining bolts.
6. After adjustment is complete, reinstall the hood and
the side covers (if hood and covers were installed).
2. Remove the hood and the side covers (if hood and
covers are installed).
3. Loosen the retaining bolts securing the brake dust
cover to the motor assembly. Remove the cover.
(See Figure 41.)
18
ADJUSTMENTS—DRIVE CHAIN ADJUSTMENT
DRIVE CHAIN ADJUSTMENT

The disconnect must be in the OFF posi- performing the following procedure.
performing the following procedure. NOTE: The 16- to 20-in. dimension shown in
Figure 44 is adequate for most Turbo-Seal
1. Turn off power to the door. doors. However, for some very wide or
2. Loosen the four drive motor mounting bolts secur- short doors, the counterweight may have
ing the motor mount plate to the top plate assembly. to be adjusted closer to the bottom of the
side column. Also, make sure the counter-
3. Release the brake.
weight guides are behind the conduit
4. While holding the brake in the released position, guides located in the side column.
turn the adjustment bolts to increase or decrease
the chain tension. (See Figure 43.) 4. With the door panel in the fully-open position, the
counterweights should be positioned 16 to 20 in.
• Turn bolts clockwise to increase tension. above the bottom of the side column.
• Turn bolts counterclockwise to decrease tension. (See Figure 44.)
Adjustment Bolts
16 to 20 in.
Drive Motor
Mounting Bolts Brake
Release
Cable
A8500091
A8500085
Figure 44
Figure 43
5. To adjust the counterweights, securely block the
5. Retighten the motor mounting bolts. counterweights in the position indicated in
6. Check the alignment of the motor and the drum roll Figure 44 above.
sprockets.
COUNTERWEIGHT ADJUSTMENT
Counterweights must be securely blocked
1. Raise the door panel to the fully open position. and the fabric roll locked (motor brake set)
2. Remove the side column covers. before any adjustments can be made.
3. Turn off power to the door. 6. Remove the tape wrapped around the end of the
counterweight strap.
19
ADJUSTMENTS—DEFROST SYSTEM ADJUSTMENT (FREEZER DOOR ONLY)
7. Loosen the clamp bars that secure the strap to the 13. Check the position of each counterweight with the
counterweight. (See Figure 45.) door in the fully open and fully closed positions.
Make any necessary adjustments.
14. Once the counterweights are adjusted, install the
side column covers.
DEFROST SYSTEM ADJUSTMENT
Tape
(FREEZER DOOR ONLY)
Heat Lamp Controls
Clamp If your door is equipped with heat lamps, they are con-
Bars trolled by the control panel. Refer to the Rytec System 3
Drive & Control Installation and Owner’s Manual.
With the defrost system in the MANUAL mode, the heat
lamps will immediately power up. When in the AUTO
mode, the heat lamps are operated automatically by the
control system. An automatic timer function can be set
A8500089 to periodically cycle the lamps on and off. Placing the
defrost system in the OFF mode turns off the lamps and
Figure 45
disables the automatic timer function.
8. Raise or lower the counterweight by adjusting the Blower Controls
strap through the clamp bars as required.
BLOWER SPEED
9. Secure the strap by tightening the clamp bars.
If your door is equipped with a blower (unheated or
10. Wrap tape around the end of the strap to prevent it heated), the blower fan speed has four modes of opera-
from fraying. tion (OFF, LOW, HIGH, and AUTOMATIC). Refer to the
11. Remove the blocking from under the counterweight. Rytec System 3 Drive & Control Installation and
Owner’s Manual.
NOTE: Use care when removing the blocking to
ensure the strap does not come off the With the blower switch in the AUTOMATIC position and
roller. The strap can become pinched the door closed, the blower will run at low speed. When
between the roller and the roller bracket, the door is open, the blower will operate at high speed.
which can prevent the door from moving. With the blower switch in the HIGH or LOW position, the
Also, the strap can be cut by coming in blower will run at high or low speed regardless of the
contact with the edges of the roller. position of the door.
The blower speed you select (LOW, HIGH, or AUTO-
MATIC) will depend on the environmental conditions
(temperature, humidity, etc.) of the installation site.
Placing the switch in the OFF position will override the
Take precautions to prevent the door from control system and prevent the blower from turning on.
being operated as you perform the follow- BLOWER HEATER
ing procedure. Also, be cautious around
If the blower is equipped with an internal heater (heated
the moving parts exposed in the side col-
blower), the heat level is controlled by the control panel.
umns.
Refer to the Rytec System 3 Drive & Control Installation
12. Turn on the power to the door and cycle the door and Owner’s Manual.
panel several times. The standard heated blower has two heating levels. An
NOTE: With the door fully closed, there should be optional heated blower is available with three heating
2 in. of clearance between the top of the levels.
counterweight and the upper end of the The heat level selected is set according to the environ-
side column. With the door fully open, the mental conditions of the installation site.
counterweight guides must be behind the
side column conduit guides. Make any
necessary adjustments to properly posi-
tion either counterweight.
20
ADJUSTMENTS—DEFROST SYSTEM ADJUSTMENT (FREEZER DOOR ONLY)
Hard-Panel Door
If an optional, hard-panel door is installed with your Door
Wall Opening
Rytec door, the heater must be controlled by a limit
switch installed on the hard-panel door to prevent heat
build-up between the two doors.
Hard-Panel Door
Remote
(Shown In Fully
Limit Switch
Open Position)
If an optional, hard-panel door is installed

CAUTION: The remote limit switch must
with your Rytec door, a limit switch to
be adjusted so that the defrost system
override the defrost system must be will power up only when the hard-panel
installed on the optional door. door is in the fully open position.
A1500112
When installed in accordance with the schematic that Figure 46
was shipped with the door, the limit switch will allow the
heater to turn on only when the hard-panel door is in the Blower Fin Adjustment
fully open position. All blowers (unheated and heated) are equipped with air
Hard-Panel Door Remote Limit Switch deflection fins located along the bottom of the blower
unit. To redirect the airflow, loosen the nuts that lock the
fins in place and reposition the fins. Tighten the nuts to
lock in the adjustment. (See Figure 47.)

performing the following procedure. Blower
Air
Unit
Deflection Fins
Excessive heat can severely damage the

door panel. If a hard-panel door is installed
with your Rytec door and the defrost sys-
tem (heat lamps or blower) is located
between the two doors, the defrost system
Adjustment
must be turned off anytime the hard-panel
Nut
door is not in the fully open position — this
is necessary to prevent heat from building
A1500007
up between the two doors. To automati-
cally control the defrost system, a remote Figure 47
limit switch must be installed and located
as shown in Figure 46. Heat Lamp Adjustment
1. Turn off the power to the door.
Adjust the remote limit switch (Rytec part number
0-114-031) so that the hard-panel door will activate the
defrost system only when the hard-panel door is in the
fully open position. The installation of this limit switch,
and the method in which it is adjusted, may vary from The disconnect must be in the OFF posi-
one application to another. Consult the Rytec Customer tion and properly locked and tagged before
Support Department if you have any questions. performing the following procedure.
Figure 46 shows the general layout of the remote limit
switch. 2. To redirect a heat lamp, first loosen the nuts that
lock the lamp fixture in place. (See Figure 48.)
21
REPLACEMENT PROCEDURES—COUNTERWEIGHT STRAP REPLACEMENT
Heat Lamp Bracket

or Head Assembly Damage to Panel Can
Result if Lamp Fixture
Is Aimed Directly at Panel
Serrated-Flange
Nut
Aiming Lamp Fixture

Straight Down Will
Heat Lamp
Have No Effect on
Fixture
Defrosting the Door
Bolt Panel
Mounting Bracket
(One on Each End
of Lamp Fixture)
A2500174
Incorrect Angles to Aim Fixture
Figure 48 A2500164
3. Direct the heat lamp fixture(s) to aim at the area of Figure 50

the floor where the bottom bar meets the floor.
4. Tighten the nuts on the mounting brackets to lock
Figure 49 shows the correct angle to aim a heat
the lamps at the adjusted angle.
lamp fixture. Figure 50 shows two angles not to use.
Lamp
Fixture
REPLACEMENT PROCEDURES
COUNTERWEIGHT STRAP REPLACEMENT
1. Raise the door to the fully open position.
Aim Fixture Toward
Area of Floor Where
Bottom Bar Meets Floor
(Allows Radiant Heat
to Rise Across Entire The disconnect must be in the OFF posi-
Face of Door Panel) tion and properly locked and tagged before

3. Make sure the motor brake is set and locked.
Correct Angle to Aim Fixture

4. Remove the hood and the side covers (if hood and
A2500163
covers are installed).
Figure 49 5. Remove the side column cover.
6. Securely block the counterweight in the position
shown in Figure 51.
22
IMPORTANT: The 16- to 20-in. mounting height

for each counterweight, as indi-
cated in Figure 51, is adequate
Tape
for most Turbo-Seal doors. How-
ever, for extra-wide or -short
doors, the counterweights may
have to be adjusted closer to the Clamp
bottom of the side column. Also, Bars
the guides on the counterweight
must be behind the conduit
guides in the side column.
A8500089
Figure 52
8. Loosen the serrated-flange hex screws to release

the clamp bars that secure the strap to the counter-
weight. (See Figure 53.)
Serrated-Flange
Hex Screws
16 to 20 in. Counterweight
Strap
Clamp
Bars
Counterweight
A8500091
Figure 51
A counterweight can weigh in excess of A8500116

100 pounds. Make sure that safe handling Figure 53
procedures are followed and that each
counterweight is securely supported dur-
ing the following procedure. If not handled
properly, a counterweight can damage door
components and cause serious personal
injury.
7. Remove the tape wrapped around the loose end of

the strap. (See Figure 52.)
23
9. Remove and save the screw securing the strap to 13. Attach the new strap to the counterweight by routing
the drum spool. (See Figure 54.) the strap through the clamp bars in the same man-
ner as the old strap. Tighten the hex screws to
clamp the strap to the weight. (See Figure 56.)
Drum
Spool
Serrated-Flange Counterweight
Hex Screws Strap
Flat-Head
Screw Clamp
Bars
Counterweight
Counterweight
A8500118 Strap
Figure 54
10. Attach the new strap to the drum spool in the same
manner as the old strap using the saved screw. A8500116
(See Figure 54.)
Figure 56
14. Remove the blocking from under the counterweight.

15. Adjust the counterweight as required. (See “COUN-
The door must be in the fully open position TERWEIGHT ADJUSTMENT” on page 19.)
before the strap can be installed. Also, the 16. Wrap tape around the loose end of the strap to pre-
strap must be installed with three initial vent it from fraying. Cut off any excess strap hang-
wraps around the spool and it must hang ing past the taped end. Then, to hold the loose end
off the front of the spool. of the strap out of the way, tape it to the main length
of strap.
11. Wrap the strap around the spool three times. The
strap must hang off the front of the spool.
(See Figure 55.)
12. Route the strap over to, and behind, the idler pulley.
The strap must hang off the back of the pulley.
Take precautions to prevent the door from
being operated as you perform the follow-
ing procedure. Also, be cautious around
moving parts exposed in the side columns.
Front Side
of Drum Spool Back Side
of Idler Pulley 17. Turn on the power to the door.
18. Cycle the door several times to verify that the strap
is operating correctly. Verify that the counterweight
Counterweight is properly adjusted. Then make any necessary
Strap adjustments (with power turned off).
19. After all adjustments are complete, reinstall the
hood and the side covers (if hood and covers were
Counterweight installed) and the side column cover.
A8500115
Figure 55
24
REPLACEMENT PROCEDURES—HEAT LAMP BULB AND RED SLEEVE REPLACEMENT
HEAT LAMP BULB AND RED SLEEVE 3. To release the lamp bulb, loosen the screw terminal
REPLACEMENT (FREEZER DOOR ONLY) located at each end of the fixture. (See Figure 58.)
1. Turn off the power to the door.
Lamp Fixture
Wire on
(Cover Removed)
End of Lamp
¼-in.
The disconnect must be in the OFF posi- Loop
Screw
Never touch the glass surface of the lamp Terminal
bulb or the red sleeve with your bare fin-
gers, and never handle them with a dirty or Lamp Bulb with
oily rag. Any debris or oil on the surface of A1500098 Red Sleeve
the lamp will lead to a “hot spot” which will
Figure 58
reduce the life of the lamp — and even
cause it to immediately fail. 4. Carefully remove the lamp bulb from the fixture.
Then slide the old lamp out of the red sleeve. Dis-
2. Remove the end cover plate from each end of the card the old bulb.
lamp fixture. Retain all hardware. (See Figure 57.)
5. Slide the red sleeve over a new lamp bulb. Then
install the lamp in the fixture. (The sleeve blocks
most of the radiant light from the lamp, but it does
not affect the radiant heat output.)
Lamp
6. Connect the wire on the ends of the lamp to the
Fixture
screw terminal located at each end of the fixture.
(See Figure 58.)
Lamp
Bulb
Red
Sleeve Leave a ¹₄-in. loop on the end of the wire
as shown in Figure 58. If the loops are not
made, the bulb can become damaged
when the fixture expands as a result of the
heat output from the lamp.
Screw
End
7. After the lamp bulb is wired in place, cut off the
Cover Plate
excess wire leading away from each screw terminal.
A1500067
8. Reattach the end cover plates using the saved
Figure 57 screws. Then reposition the heat lamp as required.
(See “Heat Lamp Adjustment” on page 21.)
25
NOTES
26
PARTS LIST—PARTS ORDERING INFORMATION
PARTS LIST Substitute Parts
PARTS ORDERING INFORMATION Due to special engineering and product enhancement,

the actual parts used on your door may be different from
How to Order Parts those shown in this manual.
1. Identify the parts required by referring to the follow- Also, if a part has been improved in design and bears a
ing pages for part numbers and part descriptions. revised part number, the improved part will be substi-
2. To place an order, contact your local Rytec repre- tuted for the part ordered.
sentative or the Rytec Customer Support Depart- Return of Parts
ment at: 1-800-628-1909 or 1-262-677-2058 (fax).
Rytec will not accept the return of any parts unless they
3. To ensure the correct parts are shipped, please are accompanied by a Return Merchandise Authoriza-
include the serial number of your door with the tion (RMA) form.
order.
Before returning any parts, you must first contact the
Your DOOR SERIAL NUMBER information can be Rytec Customer Support Department to obtain authori-
found in three universal locations. These are at the zation and an RMA form.
inside of either side column (approximately eye level),
on the drive motor, and on the inside door of the System
3 control panel. (See Figure 59.)
IMPORTANT: When installing multiple doors

of the same model but different
sizes, verify the serial number in
the control panel with the one in
the side column.
Head Assembly (Includes

Rytec
Drive Motor Gearbox Assembly)
System 3
Control
Panel
Left Side Column
A8500193 Right Side Column
Figure 59
27
PARTS LIST—LEFT SIDE COLUMN ASSEMBLY—STANDARD DOOR
LEFT SIDE COLUMN ASSEMBLY—STANDARD DOOR
1
2 3
21
4
13
19
6 7
17
20
18 7 6
17 8
15
7
13
16
12**
14 11
9
13
13 10
A8500195
Figure 60
28
PARTS LIST—LEFT SIDE COLUMN ASSEMBLY—STANDARD DOOR
ITEM QTY. PART # DESCRIPTION
- 1 0899191* Left Side Column

Assembly (includes all
items listed below)
1 2 0550256 Screw, 10-32 x ³₄-in. Hex
Socket Cap
2 1 0805023 Guide Block
3 1 0899181* Weldment, Side Column
4 2 0009176* Track, 45° Aluminum
5 1 0014077 Photo Eye, Transmitter,
Pepperl & Fuchs
6 3 0014492 Nut, Cord Grip
7 3 0014491 Cord Grip
8 1 12100310 Assembly, Photo Eye
9 1 0005401 Tie, Cable, Push Stud
10 1 0014078 Photo Eye, Receiver,
Pepperl & Fuchs
11 1 12199290 Bracket, Mounting, Photo
Eye
12** 4 0553103 Nut, ¹₄-20 Serrated-
Flange
13 5 0551041 Screw, ¹₄-20 x 1-in.
Self-Tapping
14 1 0899032* Weldment, Front Cover
15 1 0218013 Junction Box, Side Column
16 1 Consult Factory Coil Cord From Bottom Bar
(Requires Door Serial
Number)
17 2 0550016 Screw, ¹₄-20 x ³₄-in.
18 1 Consult Factory Coil Cord (Requires Door
Serial Number)
19 1 0204047 Gasket, Side Column
Junction Box
20 2 0553103 Nut, ¹₄-20
21 2 0007178* Weather Seal
A/R = as required
* Item produced is based on manufactured height and width of door.
**Not part of assembly.
ALWAYS INCLUDE SERIAL NUMBER OF DOOR WHEN PLACING ORDER

To ensure you receive the correct parts when placing an order, always include the serial number of your door. Also,
due to product enhancement, the actual parts on your door may be different from those shown in this manual.
29
PARTS LIST—LEFT SIDE COLUMN ASSEMBLY—FREEZER DOOR
LEFT SIDE COLUMN ASSEMBLY—FREEZER DOOR
3
1
2 4
23
8 6
9
13
21 5
18
20 22
16
19 18 15
16
13
17
14
12
11 10
13
13
A8500201
Figure 61
30
PARTS LIST—LEFT SIDE COLUMN ASSEMBLY—FREEZER DOOR
- 1 0899179* Left Side Column

items listed below)
1 2 0550256 Screw, 10-32 x ³₄-in.
Hex Socket Cap
3 A/R 0004476* Heat Tape
1 0099669 Heat Tape End Termination
Kit (not shown)
5 A/R 0013125 Insulation, 1-in. x 48-in.
Roll, Block Foam
A/R 0558189 Clips, Insulation Retaining
(not shown)
6 1 0802515 Retainer, Heat Tape
7 A/R Wall Anchor Hardware
(supplied by owner)
Pepperl & Fuchs
Pepperl & Fuchs
11 1 0303447 Photo Eye Bracket
12 2 0553103 Hex Nut, ¹₄-20 Serrated-
Flange
13 5 0551041 Screw, ¹₄-20 x 1-in.
Self-Tapping
15 1 0218013 Junction Box, Side Column
16 2 0014491 Cord Grip
17 1 Consult Factory Coil Cord From Bottom Bar
(Requires Door Serial
Number)
18 2 0550016 Screw, ¹₄-20 x ³₄-in.
19 1 Consult Factory Coil Cord (Re)
21 1 0204047 Gasket, Side Column
Junction Box
22 2 0553103 Nut, ¹₄-20
A/R = as required

31
PARTS LIST—RIGHT SIDE COLUMN ASSEMBLY—STANDARD DOOR
RIGHT SIDE COLUMN ASSEMBLY—STANDARD DOOR
4
4
6
15
14
13
7
9**
10
12 7 7
8
11
A8500202
Figure 62
32
PARTS LIST—RIGHT SIDE COLUMN ASSEMBLY—STANDARD DOOR
- 1 0899192* Right Side Column

items listed below)
1 1 0899182 Side Column Weldment,
Right
2 2 0550256 Screw, 10-32 x ³₄-in.,
Hex Socket Cap
7 7 0551041 Screw, ¹₄-20 x 1-in.
Self-Tapping
8 1 12100300 Assembly, Photo Eye
9** 2 0553103 Nut, ¹₄-20 Serrated-
Flange
10 1 12199290 Bracket, Mounting, Photo
Eye
Pepperl & Fuchs
12 1 0005401 Tie, Cable, Push Stud
14 3 0014491 Cord Grip
Pepperl & Fuchs
A/R = as required

33
PARTS LIST—RIGHT SIDE COLUMN ASSEMBLY—FREEZER DOOR
RIGHT SIDE COLUMN ASSEMBLY—FREEZER DOOR
2
1
4
14
5
7
8
7
6
10
15
14
10
11
10
12
10
13
A8500203
Figure 63
34
PARTS LIST—RIGHT SIDE COLUMN ASSEMBLY—FREEZER DOOR
- 1 0899178* Right Side Column

items listed below)
2 A/R 0004476* Heat Tape
1 0099669 Heat Tape End Termination
Kit (not shown)
3 2 0550256 Screw, 10-32 x ³₄-in.
Hex Socket Cap
5 1 0802515 Retainer, Heat Tape
6 A/R Wall Anchor Hardware
(supplied by owner)
10 5 0551041 Screw, ¹₄-20 x 1-in.
Self-Tapping
11 2 0553103 Hex Nut, ¹₄-20 Serrated-
Flange
12 1 0303447 Photo Eye Bracket
Pepperl & Fuchs
14 A/R 0013125 Insulation, 1-in. x 48-in.
Roll, Block Foam
A/R 0558189 Clips, Insulation Retaining
(not shown)
Pepperl & Fuchs
A/R = as required

35
PARTS LIST—COUNTERWEIGHT ASSEMBLY
COUNTERWEIGHT ASSEMBLY
1
2
4
2
3
4 6
5
9 10
8 11
12
13
11
13
A8500107
Figure 64
36
PARTS LIST—COUNTERWEIGHT ASSEMBLY
1 1 0552001 Cotter Pin, RUE-40

2 3 0555144 Washer, ³₄-in. Flat
3 1 0003068 Washer, Thrust, 1.375 O.D.
x 0.753 I.D. x 0.0625
4 2 0204039 Bearing, Roller
5 1 0805016 Pulley, 2-in. Dia.
6 1 0552003 Clevis Pin,
³₄-in. Dia. x 3 ³₄-in.
7 1 0804220* Strap, Counterweight
8 2 0899047* Counterweight Assembly
(includes items 9 thru 13)
9 2 0550187 Screw, ¹₂-13 x 1-in.
Serrated-Flange
10 2 0803370 Clamp Bar, Counterweight
11 6 0550016 Screw, ¹₄-20 x ³₄-in.
Serrated-Flange
12 1 0899028* Counterweight Weldment
13 2 0805140 Guide Block, Counter-
weight
A/R = as required

37
PARTS LIST—HEAD ASSEMBLY—STANDARD DOOR
HEAD ASSEMBLY—STANDARD DOOR
8, 9
4 1
5 6 7
3
10
11
2
1 12 16 18 19
15 17
14
30 18
13
29 27 18 20
15 15
34 28
31 20
32 26
33 27
36
30 35 21
37 25 22
31
23
33 25 24
32
41 44
43
40 42
39
38
36
A8500204
Figure 65
38
PARTS LIST—HEAD ASSEMBLY—STANDARD DOOR
ITEM QTY. PART # DESCRIPTION ITEM QTY. PART # DESCRIPTION
1 2 0805005 Side Cover, Flat Hood, 27 3 0555146 Washer, ³₈-in. Flat

Lexan 28 1 0803354 Lever, Brake Release
2 0805021 Side Cover, Slanted Hood 29 1 0553315 Nut, ³₈-16 Nylon Collar
Lexan 30 4 0550256 Screw, 10-32 x ³₄-in.
2 A/R 0802201 Cover, Left Hex Socket Cap
A/R Consult Factory Cover, Slanted Left 31 2 0805023 Guide Block
3 A/R 0802199* Hood, Center 32 3 0014491 Cord Grip, ¹₂ NPT
A/R Consult Factory Hood, Center Slanted 33 3 0014492 Nut, Cord Grip, ¹₂ NPT
4 A/R 0802200 Cover, Right 34 4 0553103 Nut, Hex ¹₄-20
A/R Consult Factory Cover, Right Slanted 35 1 0104840 Junction Box
5 1 Consult Factory Motor/Gearbox Assembly 36 A/R 0551041 Screw, ¹₄-20 x 1-in.
6 1 Consult Factory Key (included w/ item 5) Self-Tapping
7 1 0204420 Bushing, SDS 1¹₄-in. Bore 37 1 S021732 Clamp, Coil Cord, Stain-
8 1 0001096 Drive Chain, #50 x ⁵₈-in. less Steel
Pitch (P-Clip)
9 1 0004022 Master Link, #50 Chain 38 1 0009177* Weather Seal, 3-in. Brush
10 1 0204417 Sprocket, Taperlock 39 1 0009008* Retainer, Weather Seal
11 4 0550030 Screw, ¹₂-13 x 2-in. 40 A/R 0021740 ³₈-16 UNC, U-Nut
Serrated-Flange Multi-Thread (Freezer)
12 1 02992178 Motor Plate 41 1 0104840 Junction Box
13 4 0553100 Nut, ¹₂-13 Serrated- 42 1 0416087 Decal, Rytec
Flange 43 1 0899843* Head Weldment, No Hood
14 1 0804227 Cable, ¹₁₆-in. Dia. x 17-in. 1 08991006* Head Weldment, Flat Hood
Brake Release 1 08991008* Head Weldment, Flat Hood
15 3 0550177 Stud, ¹₄-20 x ³₄-in. (Freezer)
16 3 0804229 Clip, Casing Retainer 1 08991009* Head Weldment, Slant
17 1 0550278 Eye Bolt, Brake Release Hood
18 3 0553103 Nut, ¹₄-20 Serrated- 1 0899998* Head Weldment, Slant
Flange Hood (Freezer)
19 1 0804228 Casing, Brake Release 44 1 0014791 Cord Grip, ¹₂ NPT
20 3 0804229 Clip, Casing Retainer 45 1 0021407* Insulation, 1-in. Thick
21 1 0804230 Magnet (Freezer) (not shown)
22 1 0805222 Handle, Pull Cord, Brake 46 A/R 0558189 Insulation Retaining Clip
Release (Freezer) (not shown)
23 1 0204560 Loop Sleeve 47 2 0807011 Cover, Hypalon (Freezer)
24 2 0553100 Nut, ¹₂-13 Serrated- (not shown – used w/ item 8)
Flange
25 2 0555145 Washer, ¹₂-in. Flat
26 1 0804227 Cable, Brake Release,
¹₁₆-in. Dia.
A/R = as required

39
PARTS LIST—MOTOR AND GEARBOX ASSEMBLY
MOTOR AND GEARBOX ASSEMBLY
2
1
3
7 6
A1500158
Figure 66
40
PARTS LIST—MOTOR AND GEARBOX ASSEMBLY
1 1 Consult Factory Motor/Gearbox Assembly

2 2 0014791 Cord Grip, ¹₂-in. NPT
3 1 0014435 SO Cord, 18/2
(Motor Heater Only)
4 1 00141007 Cable, 16 Ga., 6 Conductor
Shielded, Type SEOOW,
600V, 90C
5 4 0021690 Screw, M3-0.5 x 10 mm
6 1 00141028 Encoder, FEIG
7 1 0550278 Brake Release Eye Bolt
A/R = as required

41
PARTS LIST—DRUM WELDMENT AND DOOR PANEL ASSEMBLY
DRUM WELDMENT AND DOOR PANEL ASSEMBLY
8 9
5
7
3
6
4
1 2
11
8
14 13 12
5
4
7
13 10
12
A8500151
Figure 67
42
PARTS LIST—DRUM WELDMENT AND DOOR PANEL ASSEMBLY
1 A/R 0556167 Rivet, ³₁₆-in. Dia.,

Stainless Steel
2 1 0802034* Strap, Panel Mounting
3 1 Consult Factory* Door Panel
4 2 0803362 Spool, Counterbalance
5 8 0550309 Screw, ³₈-16 x 1¹₂-in.
Serrated-Flange
6 2 0804113 Bearing, 1¹₄-in. Dia. Pillow
Block
7 4 0550029 Screw, ¹₂-13 x 1³₄-in.
Serrated-Flange
8 2 0551044 Screw, ⁵₁₆-in. x ³₈-in. Set
Cone Point
9 1 0804922 Sprocket
10 A/R 0207129 Window, 17-in. x 17-in.
(Optional)
A/R 0007801 Window, 17-in. x 17-in.,
Low Temperature
(Optional)
A/R 0207926 Window, 24-in. x 24-in.,
Low Temperature
(Optional)
11 2 0803030 Key, ¹₄ x ¹₄ x 1¹₄-in.
12 2 0551191 Screw, ⁵₁₆-18 x ⁵₈ Phillips,
Flat-Head
13 2 0804220* Strap, Counterweight
14 1 0899417* Drum Weldment, Right
Drive
1 08991010* Drum Weldment, Left Drive
(not shown)
A/R = as required

43
PARTS LIST—BOTTOM BAR ASSEMBLY
BOTTOM BAR ASSEMBLY
3
2
5 17
6
7 8
13 16
11 14
12 10
18
9
5 6 7
15 20
19
4 14
8
11 23
21
9
10 24
2 31
3 22
1 25
19
20 30
28
25
24 29
26
23
27
25
32
33
34
Left-Side Drive Shown
A7500232
Figure 68
44
PARTS LIST—BOTTOM BAR ASSEMBLY
ITEM QTY. PART # DESCRIPTION ITEM QTY. PART # DESCRIPTION
1 4 0705094 Breakaway Tab 21 1 0703807* Bottom Bar

2 2 0021531 Screw, ¹₄-20 x ³₈-in. 22 2 0021748 Screw, #6 x 1¹₂-in. Phillips
Phillips Flat-Head Pan-Head
3 2 0553103 Nut, ¹₄-20 Serrated-Flange 23 4 S021652 Screw, ³₈-16 UNC x 2¹₂-in.
Hex Hex-Head Stainless Steel
4 1 0705014 End Block, Left 24 2 0021093 Roll Pin
5 4 S021025 Screw, #10-12 x ³₄-in. 25 4 0021603 Screw, ¹₄-20 x ³₄-in.
Truss-Head, Stainless Serrated-Flange
Steel 26 2 0014001 Cord Grip, ¹₂-in. NPT
6 4 0021029 Threaded Stud, 8-32 x ¹₂-in. 27 2 0013006 Tube
7 2 0713000 Air Switch 28 1 S703217 Cover, w/ Hole
8 2 0211397 Pressure Switch 29 A/R 0704035 Coil Cord Assembly,
9 4 0014483 Wire Terminal, Slip-On, 4-Conductor, 36-in.
Female A/R 0204893 Coil Cord Assembly,
10 4 0553180 Nut, 8-32 4-Conductor, 48-in.
11 4 0554179 Lock Washer, #8 A/R 0214323 Coil Cord Assembly,
12 1 0804336 Y-Connector Tube, ³₁₆-in. 4-Conductor, 60-in.
13 1 0804219* Tube, ³₁₆-in. I.D. Vinyl 30 1 0016658 Decal, Rytec
14 2 0007321 Tube, 4 mm O.D. x 31 1 S703009 Cover, w/o Hole
5-in. Vinyl 32 1 0703002* Weight, Bottom Bar
15 1 0204552 Hose Fitting, 90° Elbow 33 1 07991514* Foam Reversing Edge
16 1 0804337 Connector Tube, Assembly
³₁₆-in. Union 34 1 07991752* Loop Seal, Yellow Vinyl
17 1 0705013 End Block, Right 1 07991753* Loop Seal, White Vinyl
18 1 00141005 Resistor 1 07991754* Loop Seal, Screen
19 4 S021070 Nut, ³₈-16 UNC Acorn, Material
Stainless Steel 1 07991782* Loop Seal, Black Vinyl
20 4 S554225 Washer, ³₈-in. Split Lock, A/R 07991000* Loop Seal, Hypalon, Low
Stainless Steel Profile
35 1 0716002 Warning Tag, Coil Cord (not
shown – used w/ item 29)
A/R = as required

45
PARTS LIST—HEAT LAMP ASSEMBLY
HEAT LAMP ASSEMBLY
1 2
10
6
9
7
2
A8500162
Figure 69
46
PARTS LIST—HEAT LAMP ASSEMBLY
1 1 08991005* Support Bracket, Center

See “BLOWER AND HEAT
LAMP SUPPORT” on
page 54
2 A/R 0004110 Fixture, Heat Lamp,
MM-46, 460V
A/R 0004030 Fixture, Double Heat
Lamp, CH-200, 230V
(not shown)
3 A/R 0004113 Lamp, Quartz Heat, 460V,
MM-46
A/R 0004312 Lamp, Quartz Heat, 230V,
CH-200
A/R 0004336 Lamp, Quartz Heat, 575V,
MM-46
4 A/R 0004114 Sleeve, Ruby Red, MM-46
A/R 0004313 Sleeve, Ruby Red, CH-200
5 A/R 0553229 Nut, ³₈-16 Serrated Hex
6 A/R 0103220 Fixture Bracket, Heat
Lamp
7 A/R 0550028 Screw, ³₈-16 x 1-in. Hex
8 A/R 0551054 Screw, 10-24 x ³₄-in.
Round-Head
9 A/R 0554115 Washer, #10 Lock
10 A/R 0553088 Nut, #10-24 Hex
A/R = as required

47
PARTS LIST—HEATED AND UNHEATED BLOWER UNIT
HEATED AND UNHEATED BLOWER UNIT
4 5
3
6
7
4
8
3
4
9
10
11
13
12
14
A1500088
Figure 70
48
PARTS LIST—HEATED AND UNHEATED BLOWER UNIT
1 A/R Consult Factory Welded Channel,

Unheated Blower
A/R Consult Factory Welded Channel, Heated
Blower
2 A/R Consult Factory Cover, Front
3 A/R Consult Factory Vane, Outlet Nozzle
4 A/R Consult Factory Clip, Outlet Nozzle Vane
5 A/R Consult Factory Blower Wheel and
Housing, Right
6 A/R 0004734 Motor, 115-Volt, ¹/₃-HP
Blower
A/R 0004735 Motor, 480-Volt, 1-HP,
Two-Speed Blower
A/R 0004736 Motor, 208/230-Volt, 1-HP,
Two-Speed Blower
7 A/R Consult Factory Blower Wheel and
Housing, Left
8 A/R Consult Factory Vibration Strip
9 A/R Consult Factory Inlet Screen, Unheated
Blower
10 A/R Consult Factory Thermal Cut-Out, Manual
Reset
11 A/R Consult Factory Thermal Cut-Out, Auto
Reset
12 A/R Consult Factory Heater, Electric 33-in.
460-Volt
A/R Consult Factory Heater, Electric 36-in.
460-Volt
13 A/R Consult Factory Inlet Screen, Heated
Blower
14 A/R Consult Factory Contactor
A/R = as required

49
PARTS LIST—BLOWER SUPPORT
BLOWER SUPPORT
1 2
5 2
3
4 7
7
3
4 6
3
1
5
2
4
A8500158
Figure 71
50
PARTS LIST—BLOWER SUPPORT
1 2 0899989 Support, Side, Blower

2 4 0299624 Screw, ³₄-10 UNC x 1¹₂-in.,
Hex-Head
3 4 0554184 Washer, ³₄-in., Lock
4 4 0553093 Nut, ³₄-10 UNC, Hex
5 2 0802517 Bracket, Side Support
6 1 0899125* Panel, Support, Blower
7 4 0550058 Screw, ⁷₁₆-14 x 1¹₄-in.
Hex-Head Cap
A/R = as required

51
PARTS LIST—BLOWER SUPPORT—HEAVY DUTY
BLOWER SUPPORT—HEAVY DUTY
A8500157
Figure 72
52
PARTS LIST—BLOWER SUPPORT—HEAVY DUTY
1 1 02991643 Support, Side, Blower,

Heavy Duty, Left
2 1 02991644 Support, Side, Blower,
Heavy Duty, Right
3 4 0550156 Screw ⁷₁₆-14 UNC x 3-in.,
Hex-Head
A/R = as required

53
PARTS LIST—BLOWER AND HEAT LAMP SUPPORT
BLOWER AND HEAT LAMP SUPPORT
1 2
5
2
3 9
4
9
3
4
8
6
7
4
3
1
5
2
4 10
2
7
9
9
8
A8500159
Figure 73
54
PARTS LIST—BLOWER AND HEAT LAMP SUPPORT
1 2 0899989 Support, Side, Blower

2 4 0299624 Screw, ³₄-10 UNC x 1¹₂-in.,
Hex-Head
3 4 0554184 Washer, ³₄-in., Lock
4 4 0553093 Nut, ³₄-10 UNC, Hex
5 2 0802529 Bracket, Side Support
7 4 0553229 Nut, ³₈-16 Serrated-Flange
Hex
8 4 0550261 Screw, ³₈-16 x 1¹₄-in.
Serrated-Flange Hex
9 4 0550058 Screw, ⁷₁₆-14 x 1¹₄-in.
Hex-Head Cap
10 1 08991005* Bracket, Center Support,
Heat Lamp
A/R = as required

55
NOTES
56

Manual de Turbo Seal RYTEK (Cortina Rapida)

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Manual de Turbo Seal RYTEK (Cortina Rapida)

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Turbo-Seal

[Revision: January 7, 2009, 0815002, ©Rytec Corporation 2004]

HOW TO USE MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

GENERAL ARRANGEMENT OF DOOR COMPONENTS . . . . . . . . . . . . . . . . . . . . 2

BOTTOM BAR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

DEFROST SYSTEM (OPTIONAL SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Visual Damage Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Reversing Edge Switch Air Bleed Check . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Air Bleed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Testing Photo Eyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

DRIVE CHAIN ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Heat Lamp Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

REPLACEMENT PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

HEAT LAMP BULB AND RED SLEEVE

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

How to Order Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

LEFT SIDE COLUMN ASSEMBLY—FREEZER DOOR. . . . . . . . . . . . . . . . . . . . . 30

RIGHT SIDE COLUMN ASSEMBLY—STANDARD DOOR . . . . . . . . . . . . . . . . . . 32

RIGHT SIDE COLUMN ASSEMBLY—FREEZER DOOR. . . . . . . . . . . . . . . . . . . . 34

HEAD ASSEMBLY—STANDARD DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

MOTOR AND GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

DRUM WELDMENT AND DOOR PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 42

BOTTOM BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

HEAT LAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

HEATED AND UNHEATED BLOWER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

BLOWER SUPPORT—HEAVY DUTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

BLOWER AND HEAT LAMP SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

IMPORTANT: IMPORTANT is used to relay

NOTE: NOTE is used to provide additional infor-

GENERAL ARRANGEMENT OF PHOTO EYES

Left Side Column

CONTROL PANEL Figure 3

The Turbo-Seal door is equipped with the Rytec

IMPACT 3. Raise the disconnected end of the bottom bar

POWER DRIVE SYSTEM

Counterweight Drive Chain Inspection

Turbo-Seal doors configured for freezer use utilize an DAILY INSPECTION

The disconnect must be in the OFF posi-

A8500079 Drive Sprockets BOTTOM BAR

HEAD ASSEMBLY Fabric

Figure 13 Wall Anchor Inspection

A8500083 5. Restore power to the door and return to service.

IMPORTANT: Use any good brand of window

3. Ensure the panel is securely fastened to the bottom

NOTE: A weather seal is mounted on the under- Figure 18

SIDE COLUMNS Damage to the rubber reversing edge or

The drive chain should be adjusted for a maximum

Yellow ¹₄-in. Chain

If the reversing edge does not seal properly against the

Drive Chain Inspection

A8500091 Activator and Control Panel Inspection

Figure 23 1. Inspect all warning and safety labels. All labels

If either strap needs to be replaced, see

2. Inspect all electrical connections to the power drive

The disconnect must be in the OFF posi- A8500154

Remove Lamp Bulb

4. Turn on the power to the door.

A2500163 Correct Angle to Aim Fixture

Figure 29 The disconnect must be in the OFF posi-

Do not stand under the door panel when

Figure 31 Remove Wires

KILL SWITCH ADJUSTMENT

Receiver Power Light