I HWAK V4 Minichiller Műszaki Anyag

R22
R407c
R134a
R410a
R407C
A I R
CHILLERS AND INVERTER AIR/WATER HEAT PUMPS WITH AXIAL FANS

Serie/Series/Serie/Série Emissione/Edition/Au-
sgabeIssue
Controller for
i-HWAK V4 06 ÷ 14(T)/16T 03 – 2017
Catalogo/Catalogue/Katalog/Brochure Sostituisce/Superseedes
Ersetzt/Remplace
USER’S -INSTALLER’S MANUAL
C O N D I T I O N I N G
MUI01124H7820-01 01 – 2017
A47
i-HWAK V4 Chillers and inverter air / water heat pumps with axial fans
01 02-17 AL.B A.B. Updating of Envelope, Conformity, Head pressure curves, technical data, wiring diagram
00 01-17 AL.B. A.B. First edition
Rev Date Author Supervisor Notes
Serie / Series / Serie / Serie / Série
Catalogo / Catalogue / Katalog / Catalogue
USER’S AND INSTALLER’S MANUAL FOR CHILLERS AND INVERTER
MUI01124H7820-01 AIR/WATER HEAT PUMPS WITH AXIAL FANS
Possible wasted electrical or electronic devices/products should not be located together with normal domestic waste, but disposed according to the
current WEEE law in compliance with the European Directive 2012/19/UE. Please inform yourself at your local Administration or at your reseller in case
the product will be replaced with a similar one.
2
CE CONFORMITY DECLARATION
DICHIARAZIONE DI CONFORMITÁ CE
THE COMPANY ADVANTIX S.P.A – VIA SAN GIUSEPPE LAVORATORE, 24 – LOC. LA MACIA Z.A.I. – 37040 – ARCOLE - VERONA - ITALY
LA SOCIETÀ ADVANTIX S.P.A – VIA SAN GIUSEPPE LAVORATORE, 24 – LOC. LA MACIA Z.A.I. – 37040 – ARCOLE - VERONA - ITALY
DECLARES
DICHIARA
that the unit:
che la macchina:
Chiller and inverter air/water heat pumps with axial fans /
Definition :
Definizione : Refrigeratori e pompe di calore inverter aria/acqua con
ventilatori assiali
Model N° : i-HWAK/V4 06 / 08 / 10 / 12 / 14 / 14T / 16T
N° modello : i-HWAK/V4/KA 06 / 08 / 10 / 12 / 14 / 14T / 16T
Serie N°:
N° di serie:
MEETS THE REQUIREMENTS OF DIRECTIVE 2006/42/CE

È CONFORME AI REQUISITI DELLA DIRETTIVA 2006/42/CE
1. The unit is in CAT. I, so it’s free from the application of Directive 2014/68/UE (Reference to Art. I, paragraph 2, point f)
L’attrezzatura a pressione rientra nella CAT. I. L’unità è quindi esente dall’applicazione della normativa PED 2014/68/UE (Riferimento Art. I, paragrafo 2 punto f).
2. Harmonized standards applied to designing and manufacture : UNI EN 378-1, UNI EN378-2, UNI EN 12735-1
Norme armonizzate applicate alla progettazione ed alla costruzione : UNI EN 378-1, UNI EN378-2, UNI EN 12735-1
3. Others European Directives and harmonized standards applied to the equipment : 2014/35/UE, 2014/30/UE, 2011/65/UE, 2012/19/UE, CEI EN 60335-2-40, CEI
EN 55014-1, CEI EN 55014-2, CEI EN 61000-3-2, CEI EN 61000-3-3, CEI EN 62233
Eventuali altre Direttive Europee e norme armonizzate applicate all’attrezzatura : 2014/35/UE, 2014/30/UE, 2011/65/UE, 2012/19/UE, CEI EN 60335-2-40, CEI EN
55014-1, CEI EN 55014-2, CEI EN 61000-3-2, CEI EN 61000-3-3, CEI EN 62233
The manufacturer states, also, that the technical file is compiled and kept at ADVANTIX SpA and that the Technical Manager Paolo Ferroli is the person authorized
to compile it.
Il fabbricante inoltre dichiara che il fascicolo tecnico della macchina è costituito e custodito presso ADVANTIX SpA e che il Direttore Tecnico Paolo Ing. Ferroli è la
persona autorizzata a costituire tale fascicolo.
Arcole, Gennaio/January 2017 Advantix S.p.a.

Paolo Ing. Ferroli
3
INDEX
1 PURPOSE AND CONTENT OF THE MANUAL ............................................................................................................................ 6
1.1 CONSERVATION OF THE MANUAL .......................................................................................................................................... 6
1.2 GRAPHIC SYMBOLS ................................................................................................................................................................. 6
2 SAFETY LAWS ......................................................................................................................................................................... 6
3 PERMITTED USES ................................................................................................................................................................... 7
4 GENERAL SAFETY GUIDELINES ................................................................................................................................................ 7
4.1 WORKERS’ HEALTH AND SAFETY ............................................................................................................................................ 7
4.2 PERSONAL SAFETY EQUIPMENTS ........................................................................................................................................... 8
4.3 SAFETY SYMBOLS .................................................................................................................................................................... 8
4.4 REFRIGERANT SAFETY DATA SHEET ........................................................................................................................................ 9
5 TECHNICAL CHARACTERISTICS .............................................................................................................................................. 10
5.1 FRAME .................................................................................................................................................................................. 10
5.2 REFRIGERANT CIRCUIT ......................................................................................................................................................... 10
5.3 COMPRESSORS ..................................................................................................................................................................... 10
5.4 AIR SIDE EXCHANGERS.......................................................................................................................................................... 10
5.5 FANS ..................................................................................................................................................................................... 10
5.6 USER SIDE HEAT EXCHANGERS ............................................................................................................................................. 10
5.7 ELECTRIC BOX ....................................................................................................................................................................... 10
5.8 CONTROL SYSTEM ................................................................................................................................................................ 10
5.9 MONITORING AND PROTECTION DEVICES ........................................................................................................................... 11
5.10 HYDRAULIC CIRCUIT ............................................................................................................................................................. 11
5.11 FAN SPEED CONTROL............................................................................................................................................................ 11
6 AVAILABLE VERSIONS .......................................................................................................................................................... 11
6.1 OPTIONAL ACCESSORIES ...................................................................................................................................................... 12
7 INSTALLATION ...................................................................................................................................................................... 13
7.1 GENERALITY .......................................................................................................................................................................... 13
7.2 LIFTING AND HANDLING ....................................................................................................................................................... 13
7.3 LOCATION AND MINIMUM TECHNICAL CLEARANCES .......................................................................................................... 13
7.4 HYDRAULIC CONNECTIONS .................................................................................................................................................. 14
7.4.1 Drainage connection .................................................................................................................................................... 14
7.4.2 Plant circuit charging.................................................................................................................................................... 14
7.4.3 Plant drainage system .................................................................................................................................................. 15
7.4.4 Hydraulic circuit ............................................................................................................................................................ 15
7.5 REFRIGERANT DIAGRAM OF 06-08 ....................................................................................................................................... 16
7.8 ELECTRICAL CONNECTIONS .................................................................................................................................................. 16
7.8.1 Wiring terminal block ................................................................................................................................................... 17
7.8.2 Terminal block and the electric box .............................................................................................................................. 18
8 START UP ............................................................................................................................................................................. 18
9 SHUTDOWNS FOR LONG PERIODS........................................................................................................................................ 19
10 MAINTENANCE AND PERIODICAL CONTROLS ................................................................................................................... 19
10.1 ENVIRONMENTAL PROTECTION ........................................................................................................................................... 20
11 APPLIANCE RECYCLING ..................................................................................................................................................... 20
12 TECHNICAL DATA.............................................................................................................................................................. 21
13 ELECTRIC DATA OF THE UNIT AND AUXILIARIES ............................................................................................................... 22
14 HYDRAULIC CIRCUIT AVAILABLE HEAD PRESSURE ............................................................................................................ 23
15 OPERATION LIMITS .......................................................................................................................................................... 25
15.1 EVAPORATOR WATER FLOW RATE ....................................................................................................................................... 25
4
15.2 COLD WATER TEMPERATURE (SUMMER OPERATION) ......................................................................................................... 25
15.3 HOT WATER TEMPERATURE (WINTER OPERATION) ............................................................................................................. 25
15.4 AMBIENT AIR TEMPERATURE AND SUMMARIZING TABLES ................................................................................................. 25
16 CORRECTION FACTORS FOR USE OF GLYCOL .................................................................................................................... 27
17 DIMENSIONS .................................................................................................................................................................... 27
17.1 MODELS I-HWAK V4 06/08 ................................................................................................................................................... 27
17.2 MODELS I -HWAK V4 10/12................................................................................................................................................... 27
17.3 MODELS I-HWAK V4 14 /14T / 16T ........................................................................................................................................ 28
17.4 INTERNAL PARTS OF THE UNIT ............................................................................................................................................. 28
17.4.1 Mod. i-HWAK V4 06 / 08 .............................................................................................................................................. 28
17.4.2 Mod. i-HWAK V4 10 / 12 .............................................................................................................................................. 29
17.4.3 Mod. i-HWAK V4 14 / 14T / 16T ................................................................................................................................... 29
18 WIRING DIAGRAMS .......................................................................................................................................................... 30
18.1 MODELS I-HWAK V4 06 / 08 / 10 / 12 .................................................................................................................................... 30
18.2 MODELS I-HWAK V4 14 ......................................................................................................................................................... 33
18.3 MODEL I-HWAK V4 14T / 16T ................................................................................................................................................ 36
19 HYDRAULIC DIAGRAM TYPE ............................................................................................................................................. 39
20 CONTROL LOGICS ............................................................................................................................................................. 39
21 HANDBOOK FOR CONFIGURATIONS OF SOME INSTALLATIONS ........................................................................................ 39
5
The manual of i-HWAK V4 units contains all the necessary information for the better use of the equipment under safety conditions
for the operator thus meeting the requirements listed in the 2006/42/CE Equipment Directive and following amendments.
1 PURPOSE AND CONTENT OF THE MANUAL

This manual provides basic information as for the installation, the operation and the maintenance of the i-HWAK V4 units. It is
addressed to machine operators and it enables them to use the equipment efficiently, even if they do not have any previous
specific knowledge of it.
WARNING: Although this manual is also destined for the end-user utilizations, some discibed activities are allowed
only for trained technical personnels who should be in possession of Vocational and Technical Training allowing
them to be responsible for carrying out the activity. They should be properly updated with courses approved by the
competent authorities. These activities includ: installation, both ordinary and extraordinary maintenance,
appliance disposal and any other activity required by "qualified staff."
After the end of installation and/or maintenance of the appliance, the qualified operator has a duty to properly
inform the end-user about the use of the appliance and the necessary periodical checks.
The installer is responsible to deliver all necessary documentation (including this manual) to the user and should
ensure him to keep it in a safe place near the appliance where it can be available at any time.
This manual describes the characteristics of the equipment at the time in which it is being put on the market; therefore, it may not
include technological improvements introduced later by the company as part of its constant endeavour to enhance the
performance, ergonomics, safety and functionality of its products.
The company, therefore, is not constrained to update the manuals for previous versions of machines.
It’s recommended that, the user must follow the instructions contained in this booklet, especially those concerning the safety and
routine maintenance.
1.1 CONSERVATION OF THE MANUAL

The manual has to be always kept by the user for future reference. It has to be stored in a safe place, away from dusts and
moisture. It has to be available and accessible to all users who shall consult it when they are in doubt on how to operate the
equipment.
The company reserves the right to modify its products and related manuals without necessarily updating previous versions of the
reference material. It declines also any responsibility for possible inaccuracies in the manual if due to printing or transcription
errors.
The customer shall store any updated copy of the manual or parts of it delivered by the manufacturer as an attachment to this
manual.
The company is available to give any detailed information about this manual and to give information regarding the use and the
maintenance of its own units.
1.2 GRAPHIC SYMBOLS
Indicates operations that can be dangerous for people and/or disrupts the correct operation of the equipment.
Indicates prohibited operations.

Indicates important information that the operator has to follow in order to guarantee the correct operation of the
equipment in complete safety.
2 SAFETY LAWS
The i-HWAK V4 units have been designed in compliance with the following Directives and Harmonised Norms concerning the
safety of the appliances:
 97/23/CE, 2014/35/UE, 2014/30/UE, 2011/65/UE, 2012/19/UE Community Directives
 UNI EN 378-1, 378-2, UNI EN 12735-1 Norms
 CEI EN 60335-2-40 Norms
 CEI EN 55014-1, CEI EN 55014-2, CEI EN 61000-3-2, CEI EN 61000-3-3, CEI EN 62233 Norms
And the following directives and regulations concerning the energy labeling and the eco-friendly products:
 Community directive 2009/125/CE and subsequent transpositions
 Community directive 2010/30/UE and subsequent transpositions
 Regulation UE No 811/2013
 Regulation UE No 813/2013
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3 PERMITTED USES
 The company excludes any contractual and extra contractual liabilities for damages caused to persons, animals or objects, by
incorrect installation, setting and maintenance, improper use of the equipment, and the partial or superficial reading of the
information contained in this manual.
 These units have been designed only for heating and/or cooling water. Any other use not expressly authorized by the
manufacturer is considered improper and therefore not allowed.
 The location of the plant, the hydraulic and electrical circuits must be established by the planting designer and must take into
account both technical requirements as well as any applicable local laws and authorized specifications.
 The execution of all works must be performed by skilled and qualified personnel, competent in the existing rules in different
countries.
4 GENERAL SAFETY GUIDELINES

Before beginning to operate on i-HWAK V4 units every user has to be perfectly knowledgeable about the functions of the
equipment and its controls and has to have read and understood the information listed in this manual.
It’s strictly forbidden to remove and/or tamper with any safety device.
Children or unassisted disabled persons are not allowed to use the appliance.
Do not touch the appliance when barefoot or parts of the body are wet or damp.
Do not clean the unit when the power is ‘ON’.
Do not pull, remove or twist the electrical cables coming out from the unit, even if it is disconnected from the main
power supply.
Do not step with your feet on the appliance, sit down and/or place any type of object.
Do not spray or pour water directly on the unit.
Do not dispose of, abandon or leave within reach of children packaging materials (cardboard, staples, plastic bags,
etc.) as they may represent a hazard.
Any routine or not-routine maintenance operation shall be carried out when the equipment has been shut down,
disconnected from electric power sources.
Do not put neither your hands nor insert screwdrivers, spanners or other tools into moving parts of the equipment.
The equipment supervisor and the maintenance man have to receive suitable training for the performance of their
tasks in safety.
Operators have to know how to use personal protective devices and have to know the accident-prevention guidelines
contained in national and international laws and norms.
4.1 WORKERS’ HEALTH AND SAFETY

The European Community has adopted a number of directives on workplace’s health and safety, which are 89/391/CEE,
89/686/CEE, 2009/104/CE, 86/188/CEE and 77/576/CEE directives, and the subsequent integrations/modification. Every employer
shall implement such provisions and ensure that their workers to respect them. We observe therefore that:
Do not tamper with or replace parts of the equipment without the specific consent of the manufacturer. The
manufacturer shall have no responsibility whatsoever in case of unauthorised operations.
Using components, expendable materials or spare parts that do not correspond to those recommended by the
manufacturer and/or listed in this manual may be dangerous for the operators and/or damage the equipment
The operator’s workplace has to be kept clean, tidy and free from objects that may prevent free movements.
Appropriate lighting of the work place shall be provided so as to allow the operator to carry out the required
operations safely. Poor or too strong lighting can cause risks.
Ensure that work places are always adequately ventilated and that aspirators are working, in good condition and in
compliance with the requirements of the laws in force.
The unit operates with R410A refrigerant gas, which is a greenhouse gas according to the F-gas Regulation (EU) 517/2014
(mandatory in the European area). This Regulation, among the provisions, requires all operators intervening in greenhouse gas
systems to be in possession of a certificate issued or recognized by the competent authority, attesting to a successful completion
of an examination entitling them to carry out such work. In particular:
 Device contains up to 3kg of the total amount of refrigerant gas: Category II certificate.
 Device contains 3kg or more than 3kg of the total amount of refrigerant gas: Category I certificate.
The refrigerant R410A in gaseous form is heavier than air and tends to concentrate highly in little ventilated environments when a
leak occurs. Its inhalation can cause dizziness, suffocation and can develop lethal gas if it becomes in contact with open flames or
hot objects, (please see “REFRIGERANT SAFETY DATA SHEET” paragraph 4.4).
7
For any intervention on the heat pump:
Wear appropriate Personal Protective Equipment (PPE) specifically, gloves and goggles.
Ensure that the workplace is well ventilated. Do not work in closed rooms or ditches with weak air circulation.
Do not work on the refrigerant near open flames or near hot parts.
Avoid any refrigerant leakage into the environment and pay particular attention to leakage from pipes and/or
fittings after evacuating the refrigerant circuit.
4.2 PERSONAL SAFETY EQUIPMENTS

When operating and maintaining the i-HWAK V4 units, use the following personal protective equipment.
Protective clothing: Maintenance men and operators have to wear protective clothing that complies with the basic
safety requirements currently in force. In case of slippery floors, users have to wear safety shoes with non-slip soles.
Gloves: During maintenance or cleaning operation protection gloves have to be used
Mask and goggles: Respiratory protection (mask) and eye protection (goggles) should be used during
cleaning and maintenance operations.
4.3 SAFETY SYMBOLS

The unit features the following safety signs, which has to be complied with:
General hazards
Electric shock hazard
Presence of moving organs
Presence of surfaces that may cause injures
Presence of hot surfaces that can cause burns
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4.4 REFRIGERANT SAFETY DATA SHEET

Name: R410A (50% Difluoromethane (R32); 50% Pentafluoroethane (R125).
RISKS INDICATIONS
Major risks: Asphyxia
Specific risks: The rapid evaporation may cause freezing.
FIRST AID
General information: Never give anything by mouth to an unconscious person.
Inhalation: Move to fresh air.
Oxygen or artificial respiration if necessary.
Do not administer adrenaline or similar drugs.
Eyes contact: Rinse carefully with water for at least 15 minutes and consult a doctor.
Contact with skin: Wash immediately with plenty of water.
Take off immediately the contaminated clothing.
FIRE PREVENTION
Extinguishing Media: Whatever.
Specific risks: Increase in pressure.
Specific methods: Use water spray to cool containers
ACCIDENTAL RELEASE ACTIONS
Personal precautions: Evacuate personnel to safe areas.
Provide adequate ventilation.
Use personal protective equipment.
Environmental precautions: Evaporate.
Cleaning method: Evaporate.
HANDLING AND STORAGE
Manipulation
Action/technical precautions: Provide sufficient air exchange and/or suction in work places.
Recommendations for safe use: Do not breathe vapors or aerosol.
Storage: Close tightly and store in a cool, dry and well ventilated place.
Store in original container. Incompatible products: explosive, flammable materials, Organic peroxide
EXPOSURE CONTROL / PERSONAL PROTECTION
Control parameters: AEL (8-h e 12-h TWA) = 1000ml/m³ for each of the two components.
Respiratory protection: For rescue and maintenance operation in storage tanks use self-contained respirator apparatus.
The vapors are heavier than air and can cause suffocation by reducing oxygen available for breathing.
Eyes protection: Safety glasses.
Protection of hands: Rubber gloves.
Hygiene measures: Do not smoke.
PHYSICAL AND CHEMICAL PROPERTIES
Colour: Colourless.
Odor: Light.
Boiling point: -52.8°C at atmospheric pressure.
Lighting point: It does not ignite.
Density: 1.08kg/l at 25°C.
Solubility in water: Negligible.
STABILITY AND REACTIVITY
Stability: No reactivity when used with the appropriate instructions.
Materials to avoid: Highly oxidizing materials. Incompatible with magnesium, zinc, sodium, potassium and aluminum.
The incompatibility is more serious if the metal is present in powdered form or if the surfaces were, recently,
unprotected.
Decomposition products These products are halogenated compounds, hydrogen fluoride, carbon oxides (CO, CO2), carbonyl halides.
Risks:
TOXICOLOGICAL INFORMATION
Acute toxicity: (R32) LC50/ inhalation /4 hours/on rat >760 ml/l
(R125) LC50/ inhalation /4 hours/on rat >3480 mg/l
Local effects: Concentrations substantially above the TLV may cause narcotic effects.
Inhalation of decomposed products of high concentrations may cause respiratory failure (pulmonary edema).
Long term toxicity: Did not show carcinogenic, teratogenic or mutagenic effects in animal experiments.
ECOLOGICAL INFORMATION
Global warming potential 2
GWP (R11=1):
Potential depletion 0
Ozone ODP (R11=1):
Disposal considerations: usable with reconditioning.
9
5 TECHNICAL CHARACTERISTICS
The i-HWAK V4 water chillers and heat pumps series are designed for applications in residential and commercial areas, These units
are extremely versatile and can operate in heat pump mode with the ability of producing hot water at a temperature of 58°C for
environmental heating and sanitary applications. The INVERTER compressor with brushless DC motor technology, matched with
electronic expansion valve, pump and variable speed blower are generally used for optimizing the power consumption and
efficient operation of the refrigerating components.
5.1 FRAME
All the unist of i-HWAK V4 series are made up of hot-galvanised thick sheet metal, painted with polyurethane powder enamels at
180°C to ensure the best resistance against atmospheric agents. The frame is self-supporting with removable panels. All screws
and rivets for outdoor installations are in galvanized steel.
5.2 REFRIGERANT CIRCUIT
The refrigerant gas used in these units is R410A. The refrigerant circuit has been manufactured by means of international primary
brands components and according to the UNI EN 13134 Rule concerning welding procedures. The refrigerant circuit includes: 4
way reverse cycle valve, electronic expansion valve, liquid separator, liquid receiver, valves for maintenance and control, pressure
safety device, pressure transducers to accurately adjust the evaporating and condensing pressures, filters for throttling valve to
avoid its clogging.
5.3 COMPRESSORS
The installed DC inverter compressors are rotary hermetic twin rotary type designed to be used with R410 refrigerant.
The compressors are mounted in a separate chamber, isolated from the air stream in order to reduce the noise, and are equipped
with crankcase heater, In order to avoid the oil dilution which may cause seizure of the compressor. The crankcase heater
operates when the compressor remains off for at least 30 minutes and if the discharge temperature is below 20°C (with hysteresis
of 2.0°C). When the compressor restarts, the crankcase heater will stop operation. The crankcase heater works even if the unit is
in shut off mode, which will protect the compressor from restartup failure.
We recommend you to turn ON the unit and to put it in standby mode at least for 6 hours before starting the operation, especially
if the system has been completely turned off for a period of time.
The checking of the compressors is possible through removing the frontal and lateral panels of the unit allowing easy maintenance
of the compressors even when the unit is operation.
5.4 AIR SIDE EXCHANGERS
The air side exchangers are made up of copper pipes and aluminium fins. The diameter of the copper pipes is 9.52mm for the
model 09 and 5/16” for the other models 12 and 15, the thickness of the aluminium fins is 0,1mm. The tubes are mechanically
expanded into the aluminium fins to improve the heat exchange factor. The geometry of these condensers guarantee a low air
side pressure drop and, then, the use of low rotation (and low noise emission) fans.
5.5 FANS
The fans are axial type with aluminium aerofoil blades. They are statically and dynamically balanced and supplied complete of the
safety fan guard according to the CEI EN 60335-2-80 Rule (safety for electrical apparatus of domestic and similar use). They are
mounted on the unit frame by interposition of rubber vibration dampers. The electric motors are all brushless DC type with 8
poles (about 200/1000 rpm). The motors are directly driven with an integrated thermal overload protection. The protection class
of the motors is IP X44.
5.6 USER SIDE HEAT EXCHANGERS
The user side heat exchangers are made up of AISI 304 stainless steel braze-welded plates type. The user heat exchangers are
factory insulated with flexible close cell material and can be equipped with antifreeze heater (KA optional). Each heat exchanger is
provided with a temperature sensor working as antifreeze protection that activates the circulator, even in the case when the unit
is turned off when the conditions set in the controller have been occurred.
5.7 ELECTRIC BOX
The electric box is manufactured according to the current European Union laws. The accessibility to the board is possible after
removing the cover panel of the unit using proper tools. The protection degree is IP24. The terminal board is supplied with voltage
free contacts for remote ON-OFF, winter/summer change over, auxiliary heater, sanitary water temperature sensor control of
external 3-way valve and free contacts for remote control panel and for the management of the dual set point of operation.
5.8 CONTROL SYSTEM
All the units of i-HWAK V4 series are standard supplied with a microprocessor adopting an overheating control logic program
through the electronic expansion valve which is driven by the pressure transducers signals. The microprocessor is also capable of
controlling the following functions: water temperature regulation, antifreeze protection, compressors’ time setting, compressor
automatic starting sequence, alarm reset, alarm management and operating LED. Upon request, the microprocessor can be
connected to a BMS remote control system and to the simpler HNS system with our terminal units. The control system together
with the INVERTER technology and the on board sensors continuously monitor and adapt the performance of the inverter
10
compressor, of the pump and of the fan (2 fans for the models: 14, 14T and 16T) according to the value of cooling power at any
working conditions requested by the user.
5.9 MONITORING AND PROTECTION DEVICES
All units are standard supplied with the following monitoring and protection devices: return water temperature sensor installed at
the return water pipe line from the plant, operating and antifreeze sensor installed at the outlet pipe of the water to the plant,
high pressure transducer, low pressure transducer, compressor’s inlet and outlet temperature sensors, compressors thermal
protection device, fans thermal protection device, water side installed water flow switch to protect the evaporator, high pressure
HP flow switch.
5.10 HYDRAULIC CIRCUIT

The i-HWAK V4 chillers units are supplied with an integrated hydraulic circuit including: circulating pump with high efficiency DC
brushless motor (EEI≤0,23 for the sizes 14 and 16 kW, however for 06, 08, 10 and 12 kW EEI≤0,20), suitable for chilled water
utilization and directly run by a controller on board, plate heat exchanger, expansion vessel (The expansion vessel capacity
depends on the size of the unit, refer to the technical data shown in chapter 12), safety valve (6 bar) that have to be connected
with a colleting tank, the manual air release valve and the flow switch.
5.11 FAN SPEED CONTROL
This type of control is managed by the microprocessor and is necessary for optimizing the pressure of evaporation/condensation
during summer/winter operation in order to allow proper running of the unit.
6 AVAILABLE VERSIONS
i-HWAK V4 reversible heat pump with integrated hydronic system (expansion vessel, safety valve, pressure gauge, modulating
pump, flow switch, manual air release valve, load/unload valve).
Available models are: 06, 08, 10, 12, 14, 14T e 16T kW. The size of 14 kW is available in single-phase and three-phase electric
power, while the size 16 kW is availavle as a three-phase electric power unit. However the other sizes are all single-phase electric
power units.
The code unit is composed of:
 no. 7 fixed digits
 the “#” symbol is a separator
 no. 5 variables digits (fields) identify the sizes, power supply and factory installed accessories
 no. 1 fixed digits equal to 0, not used for instance
 nr. 5 variables digits (“MC” files) for identiying the i-HWAK V4 series in its eventual customizations
0110416#(VR)(AE)(CT)(KA)0(MC).
MAIN CODE VERSION OF THE UNIT POWER SUPPLY OUTPUT CAPACITY KIT ANTIGELO
0110416# VR
AE
2 V4
CT1
0 Single-phase
1 3-phase
16 06 kW (*)
KA
17 08 kW (*)
18 10 kW (*)
19 12 kW (*)
20 14 kW
21 16 kW (**)
0 Without antigel kit
1 With antigel kit
(*) not valide for AE=1
(**) not valide for AE=0
Accessory name:
Field Variant Description Name

The antifreeze kit uses a self-regulating heating cable wrapped around the
KA 1 basement of the outdoor unit near the condensing coil and two in PET heaters KA
placed on the faces of the plate heat exchanger.
WARNING: The antifreeze kit is an optional factory-installed accessory and cannot be mounted after purchasing
the unit.
11
6.1 OPTIONAL ACCESSORIES

OPTIONAL ACCESSORIES NOT INSTALLED IN THE FACTORY
AG Anti-vibration rubber pad to be installed in the chassis of the unit for possible shock absorption.
Kit for dual set point (already included in Hi-T) that allows the control of a second set point of operation for the plant
KDS
side.
IMPORTANT NOTE
ONLY THE OPTIONAL ACCESSORIES THAT ARE NOT INSTALLED IN THE FACTORY CAN BE REQUIRED AFTER THE ORDER OF THE
UNIT, WHILE THE FACTORY INSTALLED ACCESSORIES CAN NOT BE REQUIRED AFTER THE ORDER OF THE UNIT.
WARNING: The optional accessories are subject to revisions. They may be changed without the need to update the previous
manuals and without giving prior notice. If you are interested in buying these accessories after you have purchased the unit,
please contact our offices for the availability.
12
7 INSTALLATION
WARNING: All the operation described in next chapters MUST BE DONE BY TRAINED PEOPLE ONLY. Before any
operation on the unit, be sure that the electric supply is disconnected. Be sure also, using suitable obstructions,
that can avoid accidental power supply switching ON until the end of all operations.
7.1 GENERALITY
When installing or servicing the unit, it is necessary to strictly follow the rules listed in this manual, to conform to all the
specifications of the labels on the unit, and to take any possible precautions. Not observing the rules reported on this manual can
create dangerous situations.
After receiving the unit, immediately check its integrity. The unit left the factory in perfect condition; any eventual
damage has to be questioned to the carrier and recorded on the Delivery Note before signing it.
The company has to be informed, within 8 days, of the extent of the damage. The Customer should prepare a written statement of
any severe damage.
WARNING: The units are designed for outdoor installation. The place of installation must be entirely far away from
fire risk. All the necessary measures should be adopted in order to prevent the fire risk in the place of installation. The
outdoor ambient temperature shall not exceed 46°C. Above this value, the unit is no longer covered by the directives
in force in the area of pressure equipment.
WARNING: The unit should be installed so that adequate clearance is available for maintenance and repairation. The
warranty does not cover costs related to platforms or handling equipment necessary for any maintenance.
All maintenance and testing operations should be carried out only by QUALIFIED PERSONNEL.
Before any operation on the unit, make sure the power supply is disconnected.
WARNING: MOVING PARTS, RISK OF DEATH.
Disconnect the power supply and ensure that the fan is stopped before opening the front panel.
The temperatures of heads and discharge piping of the compressor are usually high.
Be careful when working near condensing coils.
The aluminum fins are very sharp and can cause serious injuries.
After the maintenance operations, close the panels tightly with the fastening screws.
7.2 LIFTING AND HANDLING
When unloading and installing the unit, it is highly recommended to

avoid any sudden move in order to protect the inner components.
Units can be lifted by means of a forklift or, in alternative, of belts,
being sure not to damage the lateral panels and the cover. It is
important to keep the unit horizontal during these operations.
7.3 LOCATION AND MINIMUM TECHNICAL CLEARANCES

The all i-HWAK V4 units are designed for outdoor installation: any cover over the unit and location near trees (even if they partially
cover the unit) has to be avoided in order to prevent air recirculation. It is advisable to create a proper basement, with a size
similar to unit foot-print. Unit vibration level is very low: it is advisable however, to fit a rigid rubber band between basement and
unit base-frame. It is also possible to install anti-vibration supports (springs or rubbers) to keep vibrations at a very low level.
Absolute care has to be taken to ensure adequate air volume to the condenser. Re-circulation of discharge air has to be avoided;
failure to observe this point will result in poor performance or activation of safety controls. For these reasons it is absolutely
necessary to respect the following clearances:
MOD. A B C D E
i-HWAK V4 06 1500 500 400 400 500
i-HWAK V4 08 1500 500 400 400 500
i-HWAK V4 10 1500 500 400 400 500
i-HWAK V4 12 1500 500 400 400 500
i-HWAK V4 14 e 14T 1500 500 400 400 500
i-HWAK V4 16T 1500 500 400 400 500
13
CAUTION: Is is obligatory to install the unit on a firm and appropriate basement to support its weight.
Considering the weight of the unit, possible vibrations and resultant noise, we do not recommend suspension
installion of the unit; in this case, the firm is not responsible for any damage or inconvenience that may result.
7.4 HYDRAULIC CONNECTIONS

The hydraulic connections have to be installed in accordance with national and local regulations; pipes can be made up of steel,
galvanized steel or PVC. Pipes have to be designed depending on the nominal water flow and on the hydraulic pressure drops of
the system. All pipes have to be insulated with closed-cell material of adequate thickness. Chillers have to be connected to piping
by means of flexible joints. Piping should include:
• Hole thermometers to monitor the system’s temperature.
• Manual gate valves to separate the chiller from the hydraulic circuit.
• Y-shaped metallic filter (to be mounted on the inlet pipe) with a mesh not larger than 1mm.
• Charging group and discharge valve, where necessary.
WARNING: Make sure that, when designing the pipe length and diameter, do not exceed the maximum head loss
on the plant side, please see the technical data given in the table of Paragraph 12 (available pressure head).
WARNING: Connect the pipes to the attacks by using always key against key system.
WARNING: The expansion vessel have a limited volume. The installator have to provide a further expansion vessel
if it is necessary.
WARNING: Unit water inlet pipe have to be in correspondence with the connection labelled: ”WATER INLET”,
otherwise the evaporator may freeze.
WARNING: It is compulsory to install on the WATER INLET connection a metallic filter with a mesh not larger than
1mm. Should the water flow switch be altered or should the filter not be installed, the warranty will no longer be
valid. The filter have to be kept clean, so make sure it is clean after the unit has been installed, and then check it
periodically.
All units are standard supplied with the water flow switch (factory installed). Should the water flow switch be
altered, removed, or should the water filter not be installed on the unit, the warranty will be invalidated. Please
refer to the wiring diagram for the water flow switch electric connections.
Make sur that the heating system and the safety valves must comply with the requirements of EN 12828.
7.4.1 Drainage connection
All the units of i-HWAK V4 series have been designed to use their own base as a drain pan; a plastic pipe fitting is standard
provided to be installed onto the lower part of the unit in the special housing enabling the connection of a drainage pipe.
Drainage pipe fitting Drainage pipe fitting housing Drainage pipe fitting connected to the unit
Each unit is also provided, on the basement of the hydronic kit (at the heat exchanger side), with a hole that can allow to drain any
condensed water can leach from plumbing pipes. As the pipes must be well-insulated, the production of condensed water is
however very low and therefore the connection of a drainage pipe to that hole is not very required.
7.4.2 Plant circuit charging
WARNING: Verify all the charging/topping up operations.
WARNING: Before beginning the charging/topping up operation of the plant circuit, disconnect the unit for the
electric power supply.
WARNING: The charging/topping up of the plant circuit must always be done under controlled conditions of
pressure (max 1 bar). Make sure that you have installed on the line of charging/topping up a pressure
reducerdevice and a relief valve.
WARNING: The water on the charging/topping up pipe must be suitably pre-filtered from any impurities and
suspended particles. Make sure that you have installed a cartridge filter removable.
WARNING: Before beginning the charging/topping up operation, unscrew the plug of the air vent valve. Tighten
the plug after finishing the operation of charging/topping up of the plant circuit system.
WARNING: As the air vent valve is manual, it is necessary to proceed by air purging periodically to eliminate the
accumulated air from the system as described in this paragraph.
WARNING: Make sure to install an automatic air vent valve at the highest point of the system.
14
1
During the operations of charging/topping up, the plugs of the air vent valve must
be partially unscrewed in order to allow the air to flow freely out of the valves.
(1) Plug of the air vent valve
WARNING: The air vent valve is manual. Therefor, Purging should be performed
periodically in order to eliminate the accumulated air from the system as aleready
described.
You can use the service valve, when it is necessary to refill the plant or adapt the
concentration of glycol. Unscrew the cap of the service valve and connect to the
hose a pipe of 14 mm or (inner diameter size - check the faucet model that is
installed on your own unit) connected to the water network, and then load the
Knurled nut system by unscrewing the knurled nut. When the operation is concluded, retighten
the knurled nut and screw on the cap. In any case, we recommend you to use for
Cap with gasket the water loading of the plant an external tap whose arrangement is by the
installer.
7.4.3 Plant drainage system

When it is necessary to drain the plant, close at first the inlet and outlet manual gate valves (not supplied) and then remove the
pipes that are disposed externally on the water inlet and on the water outlet in order to spill away the liquid contained in the unit
(for easier operation, it is recommended to install externally two draining valves, on the water inlet and on the water outlet,
i-HWAK 06/08 V4
between the unit and the manual gate valves). i-HWAK 10/12 V4
7.4.4 Hydraulic circuit
Models: i-HWAK V4 06 and 08 Models: i-HWAK V4 10 and 12
H G F H F
B D
B D E
C G A
E A
i-HWAK 14/16 V4
C
SERIE i-HWAK V4 14 and 16
E
G F
B D
A
H
C
KEY
A Plate heat exchanger E Expansion vessel
B Flow switch F Manual air vent valve
C Service valve G Safety valve
D High efficiency circulating pump with H Pressure gauge
15
7.5 REFRIGERANT DIAGRAM OF 06-08

C COMPRESSOR
LP PV HP
MF Pr CLS COMPRESSOR LIQUID SEPARATOR
C ST COMPRESSOR INLET TEMPERATURE
ST DT
DT COMPRESSOR OUTLET TEMPERATURE
CLS
HP HIGH PRESSURE TRANSDUCER
Pr HIGH PRESSURE FLOW SWITCH
LP LOW PRESSURE TRANSDUCER
4WV
LS LIQUID SEPARATOR (only for model 09)
4WV INVERTING CYCLE VALVE
LR LIQUID RECEIVER
EEV ELECTRONIC EXPANSION VALVE
M
PV FL FILTER
FL FL
M AXIAL FAN
EEV MF MUFFLER SILENCER
IN OUT SE
LR SE OUTDOOR AIR TEMPERATURE
P CIRCULATOR ON BOARD UNIT
P
IN WATER INLET TEMPERATURE
i-HWAK 10 / 12 V4
OUT WATER OUTLET TEMPERATURE
LP PV HP
OS Pr C COMPRESSOR
C CLS COMPRESSOR LIQUID SEPARATOR
ST DT
OS OIL SEPARATOR
CLS FL ST COMPRESSOR INLET TEMPERATURE
CP
4WV
LP LOW PRESSURE TRANSDUCER
LR LIQUID RECEIVER
FL FILTER
PV
FL FL
M M AXIAL FAN
SE OUTDOOR AIR TEMPERATURE
EEV CP
P CIRCULATOR ON BOARD UNIT
IN OUT SE
LR IN WATER INLET TEMPERATURE
P
CP CAPILLARY
LP PV HP
C COMPRESSOR
OS Pr CLS COMPRESSOR LIQUID SEPARATOR
C OS OIL SEPARATOR
ST DT
ST COMPRESSOR INLET TEMPERATURE
CLS FL
CP
4WV LP LOW PRESSURE TRANSDUCER
LR LIQUID RECEIVER
FL FILTER
PV
M M
M AXIAL FAN
FL FL
SE OUTDOOR AIR TEMPERATURE
EEV P CIRCULATOR ON BOARD UNIT
IN OUT SE
LR IN WATER INLET TEMPERATURE
P
CP CAPILLARY
7.8 ELECTRICAL CONNECTIONS

Check out that the power supply meets the unit’s electric nominal data (tension, phases, frequency) reported on the label in the
unit’s side panel. Power connections have to be made in accordance to the wiring diagram enclosed with the unit and in
conformity with the national and international norms in force (providing equipment as general magnetothermic circuit breaker,
differential circuit breakers for each electric line, proper grounding for the plant, etc.). Power cables, electric protections and line
fuses have to be sized according to the specifications listed in the wiring diagram enclosed with the unit and in the electrical data
contained in the table of technical characteristics (see Paragraph 12).
16
WARNING: The electrical panel is located under the coping plate. It is necessary to respect the minimum clearances
given in section 7.3 in order to be able to connect the wires.
WARNING: Installer has to provide a general circuit breaker (for example a magnetothermic circuit breaker) at the
beginning of unit circuit system.
WARNING: The supply voltage’s fluctuations cannot exceed ±10% of the nominal value. Should this tolerance not be
respected, please contact our technical department.
WARNING: The power supply have to respect the listed limits: failing this, warranty will terminate immediately.
Before any operation on the unit, be sure that the power supply is disconnected.
WARNING: The water flow switch (B component in the previous hydraulic circuit and factory installed) have ALWAYS
to be connected following the indications listed in the wiring diagram. Never bridge the water flow switch
connections in the terminal board. Should the water flow switch connections altered or not properly made, the
guarantee will be invalidated.
2
WARNING: The remote control panel is connected to the water chiller by means of no.4 wires having a 1,5 mm
section. The power supply cables have to be separated from the remote control wires. The maximum distance is 50m.
WARNING: The remote control panel cannot be installed in areas with strong vibrations, corrosive gases, and excess
of dirtiness or high humidity levels. Leave free the area near the cooling openings.
7.8.1 Wiring terminal block
Electrical wiring have to be done only by qualified personnel.
The electrical connections have to be realized by qualified personnel. The terminal block is located under the cover of the unit
close to the side where the controller is positioned. To get access to the terminal block, please see the indications reported in the
paragraph 7.8.2. The wiring to the terminal block has to be realized in accordance to the below notes (the drawing is for
illustration).
The illustrations below are for the corresponding sizes 14T and 16T, as for the other models, the only difference is concerning the
power supply input terminals.
The connections indicated below are standard. Other connections are shown in the manual MCO of the on board control of the
minichiller i-HWAK V4 (see "TABLE OF CONFIGURATIONS ALLOWED TO USER AND INSTALLER"), depending on the configurations
adopted.
Terminal Connection Type
PE Connect to the grounding wire of the power supply
Power supply input 1-Ph/N/PE,230V, 50Hz
N Connect to the neutral wire of the power supply
(only for the sizes 06/08/10/12 and 14M)
L Connect to the phase wire of the power supply
PE Connect to the grounding wire of the power supply
N Connect to the neutral wire of the power supply Power supply input for 3-Ph/N/PE, 400 Vac,
L1 Connect this therminal to L1 of the three-power supply 50Hz.
L2 Connect this therminal to L2 of the three-power supply (only for the sizes 14T and 16)
L3 Connect this therminal to L3 of the three-power supply
NC1 Normally closed terminal (230Vac).
Changeover contact, 1- phase power supply
N Terminal for neutral wire (230Vac).
230Vac, 50Hz, 5A resistives, 1A inductives
NO1 Normally open terminal (230Vac).
NC2 Normally closed terminal (230Vac).
Changeover contact, 1- phase power supply
N2 Terminal for neutral wire (230Vac)
230Vac, 50Hz, 5A resistives, 1A inductives
NO2 Normally open terminal (230Vac).
R+ Modbus signal connection + for remote keyboard
R- Modbus signal connection - for remote keyboard Modbus communication
GNDR Modbus ground reference terminal connection for remote keyboard
12V+ Remote keyboard power supply (12V, 50Hz, 500mA) Output for 12Vac, 50Hz power supply
17
12V- Remote keyboard power supply (12V, 50Hz, 500mA)

Programmable analog input with sensor NTC-10kΏ at 25°C β 3435.
SE/SE Analog or digital input
Or voltage-free digital input
AEHN Terminal for neutral line of (230Vac) Under-voltage output single phase 230Vac,
AEH Terminal of phase line of (230Vac). 50Hz, 5A resistive, 1A inductive.
Programmable analog input with sensor NTC-10kΏ at 25°C β 3435.
SAN/SAN Analog or digital input
Or voltage-free digital input
DO4N Terminal for neutral line of single phase power supply (230Vac). Under-voltage output single phase 230Vac,
50Hz, 5A resistive, 1A inductive.
DO4 Terminal for phase line of (230Vac).
Can be used in the versions without KA
DO5N Terminal for neutral line of (230Vac). Under-voltage output single phase 230Vac,
50Hz, 5A resistive, 1A inductive.
DO5 Terminal for phase line of (230Vac).
Can be used in the versions without KA
Input for summer/winter mode commutation from remote control panel (to
SW/SW activate this function, please see corresponding paragraph in the control Voltage-free digital input
manual MCO)
on/off remote input
onoff /onoff Voltage-free digital input
(closed = unit is ON / open =uniti s OFF)
0-10V+ Signal input: 0-10V (+) for set point adjustment
Analog input (ST10)
0-10V- Signal input: 0-10V (-) for set point adjustment
7.8.2 Terminal block and the electric box
The following illustration shows the the removal procedure of the coping plate for the models 14/16, but the same procedure is
applicable for the other models
1. Remove the screws connecting the top plate. Two for each side of the unit and other two
crews connecting the top plate with the hole-cable plate holder. (For the small sizes, there is
only one fixing screw in the controller’s lateral part of the unit)
2. Remove the screws connecting the cover plate of the electric box then proceed to connect
wire to the terminal block.
3. Insert the cables PG cable glands located on the side of the unit to take them outside the unit
4. Close the electric box and the top panel of the unit with their fixing screws.
The above operations must be done after turning off the unit and disconnecting
it from the power supply (by mean of an appropriate disconnecting switch
which should be already mouted by the installer).
Operations to be performed by qualified personnel.
Remove the top cover without taking away the holder of hole-cabe plate.
The work is completed, please fix all the removed plates then tighten all screws
and washers (if expected).
8 START UP
Before start-up:
 Check out the availability of the supplied wiring diagrams and manuals of installed apparatus.
 Check out the availability of the electrical and hydraulic diagrams of the plant in which the unit is installed.
 Check that the shut-off valves of the hydraulic circuits are open.
 Verify that the hydraulic circuit has been charged under pressure and air vented.
 Check out that all water connections are properly installed and all indications on unit labels are observed.
 Ensure that arrangements have been provided to drain the condensate.
 Check out that all power cables are properly connected and all terminals are hardly fixed.
 Check that electrical connections are carried out according to the norms in force including grounding.
 Check out that the voltage is the one indicated in the unit labels.
 Make sure the voltage is within the limits (±10%) of tolerance range.
 Check out that crankcase heaters are powered correctly.
 Check out that there is no refrigerant leakage.
 Check out that all the cover panels are installed in the proper position and locked with fastening screws before start up.
18
WARNING: The unit must be connected to the electrical network and should be in STAND-BY mode (powered) closing
the general switch in order to operate the crankcase heaters of the compressor for a minimum of 12 hours before
start up. (the heaters are automatically powered when the main switch is switched off). The crankcase heaters are
working properly if, after some minutes, the temperature of crankcase’s compressor is about 10°C ÷ 15°C higher than
ambient temperature.
WARNING: The weight of the pipes doesn’t load unit structure.
WARNING: Never switch off the unit (for a temporary stop) by switching off the main switch: this component should
be used to disconnect the unit from the power supply only for lengthy stoppages (e.g. seasonal stoppages). Besides,
failing the power supply, the crankcase’s heaters are not supplied thus resulting in a possible breakdown of the
compressors once the unit is switched on.
WARNING: Do not modify the internal wiring of the unit otherwise the warranty will terminate immediately.
WARNING: The summer/winter operating mode have to be selected at the beginning of the related season. Frequent
and sudden changes of this seasonal operating mode have to be avoided in order to prevent severe damages to
compressors.
WARNING: When you first install and start-up the unit make sure that the unit is working properly in both cooling
and heating modes.
9 SHUTDOWNS FOR LONG PERIODS

The types of shutdown depends on the weather of the site where the unit is installed and on the period of the stop. The antifreeze
system, if it’s installed, stay on work also with the on-board control unit in “OFF” position.
If the time of stop is long and the temperature is low, we recommend to drain the hydraulic circuits or use a mixture of water and
glycol.
Drain the hydraulic circuits and shutdown the unit with this passage:
 Turn off the unit by placing the switch of each unit to "OFF" position.
 Close the water valves.
 Place the general differential circuit breaker on "OFF" position, if it is installed upstream of the system.
If the temperature drops below 0°C there is serious danger of frost: add a mixture of water and glycol in the
plant, otherwise drain the hydraulic circuits of the plant and of the heat pump.
WARNING: the operation, although it was transient, with water temperatures below +5°C is not guaranteed on
the basis of the limits set out in Paragraph 15.4. Before you turn the unit on after a long off period, make sure
that the temperature of the mixture of water and glycol is higher than or at least equal to + 5°C.
10 MAINTENANCE AND PERIODICAL CONTROLS

WARNING: All the operations described in this chapter HAVE TO BE CARRIED OUT BY TRAINED STAFF ONLY.
Before any operation or before entering the inner components of the unit, be sure that the power supply is
disconnected. The compressor’s heads and discharge piping are usually at high temperature levels. Be very
careful when operating in their surroundings. Aluminium coil fins are very sharp and can cause serious wounds.
Be very careful when operating in their surroundings. After maintenance operations, re-install the cover panels,
and fix them by means of screws.
The refrigerant circuits must not be filled with different gas other than that indicated on the nameplate. The use
of a different refrigerant can cause severe damage to the compressor.
It’s forbidden to use oils other than those specified in this manual. The use of a different oil can cause serious
damage to the compressor.
The temperatures of heads and discharge piping of the compressor are usually high.
Be careful when working near condensing coils.
The aluminum fins are very sharp and can cause serious injuries.
After the maintenance operations, close the panels tightly with the fastening screws.
Be sure that only trained and qualified personnel to perform maintenance operation and periodical inspections on
the equipment. The EU Regulation 517/2014 establishes that users should assign a qualified personnel to be
responsible to regularly carry out inspections of the facilities, to perform tightness test and elimating eventual
leakages within the shortest possible time. Also has to check the obligatoriness and the necessary documentation
about the Regulation (EU) No 517/2014 and its subsequent amendment or repeal.
19
It is a good rule to carry out periodic checks in order to verify the proper operation of the unit.
OPERATION 1 month 4 month 6 month

Filling the water circuit. x
Presence of bubbles in the water circuit. x
Check out that safety and control devices work correctly. x
Check out possible oil leakage from compressor. x
Check out possible water leakages from the hydraulic circuit. x
Check out the proper working of the flow switches. x
Check out that the crankcase electric heaters are properly supplied and functioning. x
Clean the metallic filters of the hydraulic circuit. x
Clean the finned coil by means of compressed. x
Check out that all the terminals on the electric board as well as on the terminals of the
x
compressor are properly fixed.
Tightening of water connections. x
Check out the tightening and the balancing of the fan blades. x
Correct voltage. x
Correct absorption. x
Check the refrigerant charge. x
Check the operating pressure, and superheat and subcooling. x
Check of the efficiency of circulation pump. x
Check the expansion tank. x
If the unit should be out of service for a long period, discharge water from the piping and from
heat exchanger. This operation is necessary if, during seasonal stoppages, ambient x
temperature is expected to go down below the freezing point of the employed fluid.
10.1 ENVIRONMENTAL PROTECTION

According to the norms dealing with the use of depleting stratospheric ozone substances, it is forbidden to release refrigerants
fluids in the atmosphere. They have to be collected and delivered to the seller or to proper gathering points at the end of their
operating life. Refrigerant R410A is mentioned among controlled substances and for this reason it has to be subjected to the
mentioned norms. A particular care is recommended during service operations in order to reduce as much as possible any
refrigerant loss.
11 APPLIANCE RECYCLING
Once the unit is arrived at the end of its life cycle and needs to be removed or replaced, the following operations are
recommended:
• the refrigerant has to be recovered by trained people and sent to proper collecting centre;
• compressors’ lubricating oil has to be collected and sent to proper collecting centre;
• the frame and the various components, if not serviceable any longer, have to be dismantled and divided according to their
nature, particularly copper and aluminium, which are present in conspicuous quantity in the unit. These operations allow easy
material recover and recycling process, thus reducing the environmental impact.
The user is responsable of the proper disposal of this product, according to national regulations in the country of destination of
the appliance. For more information you should contact the installation company or local competent authority
An incorrect decommissioning of the appliance may create serious environmental damage and endanger people’s
safety. Therefore, it’s recommended that the unit shall be disposed only by authorized persons and technical training
who have followed training courses recognized by the competent authorities.
It is required to follow the same precautions described in the previous paragraphs.
Pay special attention during the disposal operation of the refrigerant gas.
20
12 TECHNICAL DATA
TECHNICAL CHARACTERISTICS Unit Model i-HWAK V4
06 08 10 12
Power supply 230V/1/50Hz 230V/1/50Hz
Maximum power input kW 3,3 4,8 5,1 6,1
Electric data
Maximum starting current A 9,3 13,7 14,5 17,4
Maximum current input A 14,4 21,2 22,4 26,9
Cooling capacity (min./nom./max.) (1) kW 3,65 / 6,87 / 7,56* 4,65 / 8,52 / 9,12* 5,4 / 10 / 11,35* 5,4 / 11,9 / 13,1*
Power input (1) kW 1,69 2,18 2,26 2,65
E.E.R. (1) W/W 4,06 3,91 4,43 4,49
Cooling Cooling capacity (min./nom./max.) (2) kW 2,32 / 5,07 / 5,58* 2,95 / 6,12 / 6,73* 3,27 / 7,56 / 8,83* 3,27 / 8,49 / 9,6*
Power input (2) kW 1,74 2,11 2,43 2,74
E.E.R. (2) W/W 2,91 2,90 3,11 3,10
SEER(5) W/W 3,59 3,61 4,63 4,73
Heating capacity (min./nom./max.) (3) kW 2,78 / 6,57 / 7,23* 3,54 / 8,01 / 8,81* 4,69 / 10 / 10,8* 4,69 / 12,1 / 12,7*
Power input (3) kW 1,47 1,85 2,26 2,89
C.O.P. (3) W/W 4,47 4,33 4,43 4,19
Heating capacity (min./nom./max.) (4) kW 2,24 / 6,15 / 6,76* 2,85 / 7,92 / 8,71* 3,9 / 9,51 / 10,3* 3,9 / 11,3 / 12,1*
Heating
Power input (4) kW 1,83 2,40 2,74 3,32
C.O.P. (4) W/W 3,36 3,31 3,47 3,41
SCOP (6) W/W 3,84 3,83 4,24 4,31
Energy efficiency water at 35°C/55°C Class A++ / A+ A++ / A+ A++ / A+ A++ / A+
Twin Rotary Twin Rotary Twin Rotary Twin Rotary
Type
DC Inverter DC Inverter DC Inverter DC Inverter
Compressor
Number 1 1 1 1
Refrigerant oil (type, quantity) mL ESTER OIL VG74, 670 ESTER OIL VG74, 670 ESTER OIL VG74, ESTER OIL VG74, 1000
Type Brushless DC motor Brushless DC motor 1000
Brushless DC motor Brushless DC motor
Fan motor
Number 1 1 1 1
Type R410A R410A R410A R410A
Refrigerant quantity kg 2,55 1,9 3,8 3,8
Refrigerant
Quantity of CO2 equivalent ton 5,3 4,0 7,9 7,9
Design Pressure (high/low) MPa 4,2 / 2,7 4,2 / 2,7 4,2 / 2,7 4,2 / 2,7
Water flow rate (3) m3/h 1,13 1,38 1,72 2,08
Available head pressure (3) kPa 44,6 34,5 39,4 34,2
Rated power input (3) kW 0,045 0,045 0,06 0,075
Circulator
Max power input kW 0,045 0,045 0,06 0,075
Max. current input A 0,44 0,44 0,58 0,6
Energy Efficiency Index (EEI) ≤ 0,20 ≤ 0,20 ≤ 0,20 ≤ 0,21
circolatorevessel
Expansion L 1 1 1 1
Hydraulic circuit Hydraulic connections inch 1” M 1” M 1” M 1” M
Minimum volume of water (7) L 31 37 46 51
Noise level Sound power (8) dB(A) 62,0 62,5 63,0 63,5
Dimensions (L×A×P) mm 925 x 785 x 380 925 x 785 x 380 1047 x 913 x 465 1047 x 913 x 465
Dimensions and Max. Packing dimensions (LxAxP) (9) mm 995 x 944 x 415 995 x 944 x 415 1120 x 1080 x 520 1120 x 1080 x 520
weight Operating weight kg 67 67,5 97 97
Net/Gross weight kg 63,4 / 71,4 63,4 / 71,4 95,5 / 102 95,5 / 102
Operating conditions:
(1) Cooling : Outdoor air temperature 35°C; inlet/outlet water temperature 23/ 18°C.
(2) Cooling: Outdoor air temperature 35°C; inlet/outlet water temperature 12/7°C.
(3) Heating: Outdoor air temperature 7°C DB 6°C WB; inlet/outlet water temperature 30/35°C.
(4) Heating: Outdoor air temperature 7°C DB 6°C WB; inlet/outlet temperature 40/45°C.
(5) Cooling: Water temperature inlet/outlet 7/12°C.
(6) Heating: in average climate condition; Tbiv=-7°C; water temperature inlet/outlet 30/35°C.
(7) Calculated for a decrease of the water temperature of the plant with 10°C with a defrosting cycle of 6 minutes.
(8) Sound power heating mode condition (3); the value is determined respecting the measurements taken in accordance with the regulations UNI EN ISO
9614-2, in compliant with the Eurovent certification.
(9) Packaging height ncluding pallet: in particular, the pallet height, for the models V4 06/08 is 117 mm, and for the models 10/12 is 126 mm.
(*) activating the Max Hz function.
21
TECHNICAL CHARACTERISTICS Unit Model i-HWAK V4

14 14T 16T
Power supply 230V/1/50Hz 400V/3P+N+T/50Hz
Maximum power input kW 7,7 7,7 8,1
Electric data
Maximum starting current A 21,4 7,1 7,7
Corrente massima assorbita A 32,8 10,9 11,5
Cooling capacity (min./nom./max.) (1) kW 6,7 / 13,8 / 15,2* 8,70 / 15,69 / 16,30*
Power input (1) kW 2,93 3,20
E.E.R. (1) W/W 4,70 4,90
Cooling Cooling capacity (min./nom./max.) (2) kW 5,3 / 11,46 / 12,05* 6,30 / 14,64 / 16,00*
E.E.R. (2) W/W 3,10 3,24
SEER (5) W/W 4,51 4,77
Heating capacity (min./nom./max.) (3) kW 5,5 / 13,76 / 15,1* 7,10 / 15,21 / 15,90*
C.O.P. (3) W/W 4,3 4,41
Heating capacity (min./nom./max.) (4) kW 5,3 / 13,55 / 14,9* 6,50 / 15,17 / 15,80*
Heating
C.O.P. (4) W/W 3,35 3,46
SCOP (6) W/W 4,01 4,07
Energy efficiency water at 35°C/55°C Class A++ / A+ A++ / A++
Type Twin Rotary DC Inverter Twin Rotary DC Inverter
Compressor Number 1 1
Refrigerant oil (type, quantity) mL ESTER OIL VG74, 1400 ESTER OIL VG74, 1400
Type Brushless DC motor Brushless DC motor
Fan motor
Number 2 2
Type R410A R410A
Refrigerant quantity kg 4,8 5,0
Refrigerant
Quantity of CO2 equivalent ton 10,0 10,4
Design pressure (high/low) MPa 4,2 / 2,7 4,2 / 2,7
Water flow rate (3) m3/h 2,37 2,62
Available head pressure (3) kPa 63,4 52,9
Rated power input (3) kW 0,14 0,14
Circulator
Max power input kW 0,14 0,14
Max. current input A 1,10 1,10
Energy Efficiency Index (EEI) circolatore ≤ 0,23 ≤ 0,23
Expansion vessel L 2 2
Hydraulic circuit Hydraulic connections inch 1” M 1” M
Minimum volume of water (7) L 69 88
Noise level Sound power (8) dB(A) 65,5 66,0
Dimensions (L×A×P) mm 1060 x 1405 x 455 1060 x 1405 x 455
Dimensions and Max. Packing dimensions (LxAxP) (9) mm 1125 x 1581 x 515 1125 x 1581 x 515
weight Operating weight kg 119 130
Net/Gross weight kg 115,5 / 126 126,3 / 137
Prestazioni riferite alle seguenti condizioni:
(1) Cooling : Outdoor air temperature 35°C; inlet/outlet water temperature 23/18°C.
(2) Cooling: Outdoor air temperature 35°C; inlet/outlet water temperature 12/7°C.
(3) Heating: Outdoor air temperature 7°C DB 6°C WB; inlet/outlet water temperature 30/35°C.
(4) Heating: Outdoor air temperature 7°C DB 6°C WB; inlet/outlet temperature 40/45°C.
(5) Cooling: Water temperature inlet/outlet 7/12°C.
(6) Heating: in average climate condition; Tbiv=-7°C; water temperature inlet/outlet 30/35°C.
(7) Calculated for a decrease of the water temperature of the plant with 10°C with a defrosting cycle of 6 minutes.
(8) Sound power heating mode condition (3); the value is determined respecting the measurements taken in accordance with the regulations UNI EN ISO
9614-2, in compliant with the Eurovent certification.
(9) Packaging height ncluding pallet: in particular, the pallet height, for the models V4 14/16 is 120 mm.
(*) activating the Max Hz function.
N.B. The performance data are indicative and could be subject to change. In addition, the performances declared in (1), (2), (3) and (4) are to be understood
referring to the instantaneous power according to UNI EN 14511. The declared data in (6) is determinated according to UNI EN 14825.
WARNING: The minimum temperature allowed for storing the unit is 5°C.
13 ELECTRIC DATA OF THE UNIT AND AUXILIARIES

Power supply of the unit V/~/Hz 230/1/50*-400/3/50** Remote control circuit V/~/Hz 12/1/50
Control board circuit V/~/Hz 12/1/50 Fans power supply V/~/Hz 230/1/50
For the models 06, 08, 10, 12 and 14* - For the models 14T, 16T**.
Note: Electric data may change for updating. It is therefore necessary to refer always to the technical data label stuck on right-
side panel of the unit.
22
14 HYDRAULIC CIRCUIT AVAILABLE HEAD PRESSURE

Below the characteristic curves corresponding to Head pressure -Water flow without head losses of the hydronic kit. The optimal
operating point is shown on each curve under the specified conditions at the apex (3) p. 21.
The circuit’s plant must be designed so as to ensure the nominal water flow rate corresponding to the operating points indicated
below.
Here also the range of the available head pressures that the unit can provide during the circulator modulation periode.
23
24
15 OPERATION LIMITS
15.1 EVAPORATOR WATER FLOW RATE
The nominal water flow rate is referred to a ∆T equal to 5°C, between the evaporator’s inlet and outlet temperatures. The allowed
maximum flow rate is corresponding to ∆T=3°C; higher values may cause too high pressure drops. The allowed minimum water
flow rate is corresponding to ∆T=8°C (except for the models i-HWAK V4 06 for which a maximum temperature difference of
∆T=6,25°C is allowed and for the model “i-HWAK V4 08” where the maximum temperature difference is 7,5°C). Insufficient values
may cause too low evaporating temperatures with the intervention of safety devices which would stop the unit and, in some
particular cases, the water can freeze in the evaporator coil causing the refrigeration circuit to break down.
We enclosed below a most accurate table showing the minimum flow rates that to ensure for the plate heat exchanger for a the
proper operation of unit according to the model (note: the water flow switch is used for preventing the freezing sensor from
failure in the case of insufficient water flow but it does not ensure the minimum flow rate required in order the unit can work
properly)
i-HWAK V4
Models
06 08 10 12 14 14T 16T
3
Required minimum water flow rate [m /h] 0,71 0,86 1,08 1,30 1,48 1,64
3
Required maximum water flow rate [m /h] 1,88 2,30 2,87 3,47 3,95 4,37
As a first approach, and in the absence of other detection systems, the proper flow rate for getting the best performance from
your unit can be found at maximum speed of the circulator, using the pressure gauges for controlling the pressure difference
between the return and the delivery water on the outside water connections of the unit and make sure that such value is equal or
less than the static pressure indicated on the curves shown in paragraph 14 for the respective models.
15.2 COLD WATER TEMPERATURE (SUMMER OPERATION)
The allowed minimum temperature at the evaporator’s outlet is 5°C; for more lower temperatures please contact us. In this case
contact our company for the feasibility study and evaluation of changes to be made according to your requests. The maximum
temperature that can be maintained at the outlet of the evaporator is 25°C. Higher temperatures (up to a maximum of 40°C) can
anyway be tolerated during transitions and start-up phases of the system.
15.3 HOT WATER TEMPERATURE (WINTER OPERATION)
Once the system is working at the right temperature, the inlet hot water temperature should not to be lower than 25°C; the
lowest values that are not related to transitional or start-up stages may cause system’s malfunction and possible compressor
breakdowns. The maximum outlet water temperature have not to exceed 58°C. At this temperature, the power consumption and
performance in terms of C.O.P. are enhanced if the outdoor temperature is higher than 5°C, even if the unit is still able to operate
up to the limit temperature that are reported in the envelope.
For higher temperatures than those pointed out, especially if have a concomitant with the reduction of the water flow rate, it may
cause abnormalities to the normal operating of the unit, or the safety devices act in critical cases.
15.4 AMBIENT AIR TEMPERATURE AND SUMMARIZING TABLES

The units are designed and manufactured to operate, in summer operation, with the condensate control, with outdoor air
temperatures ranging between -10°C and 46°C. While operating as a heat pump, the allowed range of the outdoor temperature
goes from -20°C to 40°C as a function of the water outlet temperature as indicated in the below table.
Operation limits
Water chiller mode
Ambient temperature Minimum -10°C Maximum +46°C
Water outlet temperature Minimum +5°C Maximum +25°C
Heat pump mode
Ambient temperature Minimum -20°C Maximum +30°C
Water outlet temperature Minimum +25°C Maximum +58°C*/+63°C**
Heat pump mode for sanitary hot water
Ambient temperature with maximum water temperature 38°C Minimum -20°C Maximum +40°C
Ambient temperature with maximum water temperature 55°C Minimum -10°C Maximum +35°C
Water outlet temperature Minimum +20°C Maximum +58°C*/+63°C**
(*) The setting of the unit is 57°C, the value of the maximum temperature takes into account the hysteresis of 1°C present on the
parameter.
(**) with a supplementary electric heater (not supplied)
25
Below the operation limits are graphed, in the case of air conditioning and sanitary hot water production.
WATER CHILLER/HEAT PUMP MODES
DOMESTIC HOT WATER MODE
26
16 CORRECTION FACTORS FOR USE OF GLYCOL

Glycol rate Freezing point (°C) CCF IPCF WFCF PDCF
10% -3,2 0,985 1 1,02 1,08
20% -7,8 0,98 0,99 1,05 1,12
30% -14,1 0,97 0,98 1,10 1,22
40% -22,3 0,965 0,97 1,14 1,25
50% -33,8 0,955 0,965 1,2 1,33
CCF: Capacity correction factor
IPCF: Input power correction factor
WFCF: Water flow rate correction factor
PDCF: Pressure drops correction factor
The water flow rate and pressure drop correction factors are to be applied directly to the values given for operation without
glycol. The water flow rate correction factor is calculated in order to get the same temperature’s difference that would be
obtained without glycol. The pressure drops’ correction factor takes into account the different water flow rate obtained from the
application of the water flow rate correction factor.
17 DIMENSIONS
17.1 MODELS i-HWAK V4 06/08
IN/OUT: 1”M
17.2 MODELS i -HWAK V4 10/12

IN/OUT: 1”M
27
17.3 MODELS i-HWAK V4 14 /14T / 16T

IN/OUT: 1”M
17.4 INTERNAL PARTS OF THE UNIT

17.4.1 Mod. i-HWAK V4 06 / 08
1) Remove the top cover

2) Twist off the screws (number 2; 3; 4) of the user interface cover plate and the screw (1) from the side panel for separating
the side panel from the front panel (Detail A).
3) Sequentially, twist off the screws (number 5; 6; 7) in order to move shift slightly the front panel and gain access to the
screw (number 8) visible in detail B.
4) Twist off the screws (number 8; 9 visible in detail B) and those positioned on the battery side of the unit. To remove the
side panel, pull it up (in order to free the tab of the base coupling which is indicated as C in detail B) and remove it.
28
17.4.2 Mod. i-HWAK V4 10 / 12
1) Remove the cover twisting off the screws (number 1; 2; 3; 4; 5; 6; 7; 8).

2) Twist off the srews (number 9; 10) of the front panel and then push the panel downward to remove the interlocking tab
(Detail A); pull the panel forward to remove it.
3) Twist off the screws (number 11; 12; 13) and those places on the battery side of the unit. To remove the side panel, pull the
panel forward to remove it (in order to loose the hooking tab on the basement indicated as C in the detail B) and remove it.
17.4.3 Mod. i-HWAK V4 14 / 14T / 16T
1) Remove the cover twisting off the screws (number 1; 2; 3; 4; 5; 6; 7; 8;9).

2) Twist off the screws (number 10; 11) of the front panel and then push the panel downward to remove the interlocking tab
(Detail A); pull the panel forward to remove it.
3) Twist off the screw number 12 and those placed of the battery side of the unit. To remove the side panel, pull it upward (in
order to loose the hooking tab on the basement indicated as C in the detail B) and remove it.
29
30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
A carico dell'installatore /
A To the installer expenses
[AB:GND] TO: 02-K-8 15, 14

[AB:I+] TO: 02-K-8 17, 16
[AB:I-] TO: 02-K-8 19, 18
C
18 WIRING DIAGRAMS
D 14 48 48 W
15
17
19
16 U
18
43 43 V
V Compressor
46 46 U
W
E
GND
INVERTER
Fan driver 1 L2
[T.B.:N] 01-K-15 35
8
10
36 2
9
12
11
[T.B.:L] 01-K-15
L1
F 3 CN13 22 L
18.1 MODELS i-HWAK V4 06 / 08 / 10 / 12
4 AC-L Reactor
5
24
25A 5mH
CN3 Tp AC-N
1
Power board FAN 1
44
PE
G
INV
Fan motor
Non fornito / Not supplied 63

i-HWAK V4
02-C-10[AB:CN5]
62 02-D-10[AB:CN5]
J F1 EMI 1 pH
QF Terminal block
6 20 93, 22 93 34 L + -
L L in L out TO: 02-M-10 [AB:C1]
7 21 26
L 36 TO: 01-F-5 [Fd1:CN1] Water Pump
N 23, 24
N in N out
23 35 N
PE TO: 01-F-5 [Fd1:CN1]
230V - 1Ph - N - 50Hz

Obbligatorio / Obligatory
29 TO: 02-J-20[4WV1]
25 N 77
K TO: 02-J-17[CEH1]
28 TO: 02-M-17[N1]
230 Vac1 12 Vac1

42 TO: 02-H-7 [AB:12V]
L
40
TO: 02-H-7 [AB:12V]
230 Vac2 12 Vac2
TF
M
i-HWAK_V4 N° 1
06 / 08 /10 /12 kW DI / Of 3
Schema elettrico funzionale / Functional electrical diagram

0 Emissione 28/10/2016 M.P. A.B. A.B.
28/10/2016 Rev. 0
3
Chillers and inverter air / water heat pumps with axial fans
31
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
B
CN2
ON
ON
C CN3
[WP:+] TO: 01-J-18 63
[WP:-] TO: 01-J-18 62
D
CB DT
P
AI7 2 1
+
-
+
- AI7
E
AI6
LP
Mode CN6 AI6 1 2
Esc PRG
AI5
1 2
HP
AB
CB AI5
F
EEV 90
DI3 SW
CN1 CN2 91
DI3 SW
FSW
92
DI2 ON/OFF
AB
G 73
DI2 ON/OFF
2
DI1
CN1
DI1
12V
41 Auxiliary ADI2
68
SE
Board
Double setpoint
42 41, 42 69
H [TF:12Vac1] 01-L-15 12V ADI2 SE
humidostat NC contact
40 39, 40
[TF:12Vac2]01-M-15 12V ADI1
EXT
39
12V AI10- ADI1 2 1
55
0 - 10V 0 - 10+ AI10+
input signal 56 32 31
I 0 - 10 - +5V
L
N CEH1
4 WV1
E+ 77 01-K-15 [T.B.:N]
DO1
A B
E- DO2
53 R+ 80 29
J R+ D03 DO3N 01-K-15
Auxiliary heater 230 V 5A [T.B.:N]
54 85 80
Remote keyboard R- R- DO4 DO3
A A
13 13, 15, 14 GND 31, 33
Front heating plate
Rear heating plate

GND 15, 14
D05 R3 DO4N
[Fd1:CN4] 01-B-7
17, 16 78 85
Boiler
[Fd1:CN4] 01-B-7 I+ DO5 DO4
A B Opzionale nelle
01-C-7 19, 18 I- B o t t o m h e a t in g c a b le
R2 R1 versioni KA
[Fd1:CN4] DO5N
K B B
Sanitary auxiliary
58 NO1 70 Solo per versione KA 78 heater 230 V 5A
N02 DO5
AI1
AI1
AI2
AI2
AI3
AI3
AI4
AI4
32, 34 33
C1
C2 N2
57 NC1 76 70
NC2 NO2 Double set point valve
66
67
76
NC2
L 67
SAN
OUT
Sanitary sensor
2
ST
IN
34 66
[T.B.:L] 01-J-15 SAN
1
1
[T.B.:N] 01-K-15 28
N1
57
NC1 Sanitary 3 way valve
M 58
NO1
i-HWAK_V4 N° 2
06 / 08 /10 /12 kW DI / Of 3
28/10/2016 Rev. 0
3
32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Indice Fusibili / Fuse index Indice Sonde / Probe index

Indice Componenti / Component index
B Componente / Descrizione / Componente / Descrizione /
Descrizione / Component Description Component Description
Componente /
Component Description Fusibile 2 x 20A 10,3x38 / Fuse 2 x 20A 10,3x38 Sonda temperatura acqua in ingresso /
F1 IN Water inlet temperature probe
C TF Trasformatore / Transformer Sensore temperatura aspirazione /
ST Suction temperature sensor
M Ventilatore / Fan motor
Sonda temperatura acqua in uscita /
Compressore / Compressor
OUT Water outlet temperature probe
D
C
Trasduttore di bassa pressione /
CEH1 Resistenza compressore / Compressor heater LP Transducer pressure probe
Trasduttore di alta pressione /
CB Controllo bordo macchina / Control board HP Transducer pressure probe
E Sonda temperatura esterna /
AB Scheda ausiliaria / Auxiliari board EXT External temperature probe
Sonda temperatura scarico compressori /
FSW Interruttore di portata / Flow switch DT Compressor discharge temperature probe /
F Valvola 4 vie / 4-way valve
4WV1
Valvola di espansione elettronica /
EEV Electronic expansion valve
A B
G xxxxx Morsetto / Terminal block
Resistenza adesiva / Adhesive resistor
R1, R2 50W 230V - 280x70mm
H Resistenza / Resistor
R3 80W 230V
Sensore / Sensor
. 2 1
NTC-10kΏ @ 25°C β3435
I P Pressostato di alta pressione / High pressure switch
ON 3.2 MPa - OFF 4.4 MPa
i-HWAK V4
i-HWAK_V4 N° 3
06 / 08 /10 /12 kW DI / Of 3

28/10/2016 Rev. 0
3
33
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
+ R
CF1 Discharge
[T.B.:N] 01-G-11 31 -
[T.B.:L] 01-G-11 32
116
R CHARGE1 115
B 8 15 Output
DRIVE BOARD common mode
Input choke
L N BP1 BP2
common mode
6, 9 16, 17 L1 choke P
U
2
6
U U 62
BN1 BN
9 15 ACL1 ACL2 L2
17
4
8
L2
V 63 V
RL1
CON3
O/P
V
C1
C
10 ACN1 ACN2 N2 FIN W W 64 W
N2
CON1
U
FIN CON1 CON2
E 65 GND
E
MAIN BOARD E
D 37 E
INVERTER JUMPER
"MD"
+12V 37 +12
Coil RL1 112
0V RY1
RUN CM 0-10V CM Pin4 Pin5 CM OP1 +12
112
INV1
E
Pin 4 Pin 5
F Non fornito / Not supplied 114 02-C-10 [AB:CN5]
113
230V - 1Ph - N - 50Hz
F1 02-D-10 [AB:CN5]
QF EMI1
52
49
TB1 23
3 5 7, 8 7 30 TO: 01-L-11 [Fd1:CN1] L + -
L L in L out TO: 02-M-10 [AB:C1]
L
4 111 12 32 TO: 01-A-13 [INV:L] P1
N 10, 11
N in N out
11 31 N
G PE 41 TO: 01-A-13 [INV:N]
Obbligatorio / Obligatory N TO: 02-M-17 [N1]
20 34 TO: 01-L-11 [Fd1:CN1]
25 TO: 02-J-20 [4WV1]
39
TO: 02-J-17 [CEH1]
[AB:I+]
48, 49, 50
TO: 02-K-8
TO: 02-K-8
H 51, 52, 53 [AB:I-]
50
48
230 Vac2 230 V
FD1 FD2
53
51
TF1
I 12 Vac1
22, 23
12 Vac2
33, 34
22
33
[AB:12V] TO: 02-H-7 14
J
19 M2
[AB:12V] TO: 02-H-7 M1
K
18.2 MODELS i-HWAK V4 14
[T.B.:L] 01-F-11 23
[T.B.:N] 01-G-11 34
L
M
i-HWAK_V4 N° 1
14 kW 1Ph DI / Of 3
0 Emissione 03/02/2017 MP AB AB
03/02/2017 Rev. 0
3
34
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
CN2
ON
ON
C CN3
114
[WP:+] TO: 01-F-14
113
[WP:-] TO: 01-F-14
D
Control board AB1
P
Controllo a bordo DT
2 1
AI7
-
AI7
+
CN5
E
AI6
LP
Mode CN6 AI6 1 2
Esc PRG
AI5
1 2
HP
AI5
F
EEV1 107
DI3 SW
CN1 CN2 Auxiliary board 108
DI3 SW
109 FSW
DI2 ON/OFF
G
CB1 Scheda ausiliaria 90
DI2 ON/OFF
1
2
DI1
CN1
DI1
13 Auxiliary 85
12V ADI2 SE Double setpoint
13, 14 humidostat NC contact

H [TF:12Vac1] 01-J-7 14 12V 86
Board ADI2 SE
19 18, 19 12V
[TF:12Vac2] 01-K-7 ADI1
EXT
18 2 1
12V AI10- ADI1
74 AI10+
0 - 10V 0 - 10 -
input signal /
segnale ingresso 75 28, 30 27
0 - 10 + +5V
I L
N CEH1
39
4 WV1
E+ DO1 01-H-11[T.B.:N]
A B
100 100
i-HWAK V4
E- DO2
72 R+ 97 01-H-11 25
R+ D03 DO3N 230 V 5A
J Auxiliary heater / [T.B.:N]
Remote keyboard / 73 102 97 Resistenza ausiliaria
R- R- DO4 DO3
Controllo remoto
A A
71 GND 27, 29
GND D05 R3 DO4N
48, 49, 50 Boiler / Caldaia
[Fd1:CN4] 95 R2 R1 102 Optional on
01-H-19 I+ DO5 DO4
A B versions without KA
51, 52, 53
[Fd1:CN4] 01-H-20 I- DO5N 230 V 5A Opzionale nelle
K Only version KA S a n i t a ry a u x i l i a r y h e a t e r / versioni non KA
77 87 B B Resistenza ausiliaria sanitaria
NO1 Solo per versione KA
N02 95 DO5
29
AI1
AI1
AI2
AI2
AI3
AI3
AI4
AI4
28 C2
C1 N2
76 93 87 Double set point valve /
NC1 NC2 NO2 Valvo la doppio set p oint
93
NC2
L 84
2
2
2
SAN Sanitary sensor /

IN
Sonda sanitaria
ST
1
1
83
1
30
OUT
[T.B.:L]01-G-11 SAN
[T.B.:N]01-G-11 41
N1
76 Sanitary 3 way valve /
NC1 Valvola tre vie sanitaria
M 77
NO1
i-HWAK_V4 N° 2
14 kW 1Ph DI / Of 3

03/02/2017 Rev. 0
3
35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
A
Indice Componenti / Component index Indice Fusibili / Fuse index Indice Sonde / Probe index
Componente / Descrizione / Componente / Descrizione / Componente / Descrizione /
B Component Description Component Description Component Description
TF1 Trasformatore / Transformer F1 Fusibile 2 x 32A 10,3x38 / Fuse 2 x 32A 10,3x38 IN Sonda temperatura acqua in ingresso /
Water inlet temperature probe
C
M1, M2 Ventilatore / Fan motor
ST Sensore temperatura aspirazione /
Suction temperature sensor
C1 Compressore / Compressor
OUT
Water outlet temperature probe
CEH1 Resistenza compressore / Compressor heater Trasduttore di bassa pressione /
LP Transducer pressure probe
CB1
D
Controllo bordo macchina / Control board
HP Transducer pressure probe
AB1 Scheda ausiliaria / Auxiliari board
Sonda temperatura esterna /
EXT External temperature probe
E FSW1 Interruttore di portata / Flow switch
DT Compressor discharge temperature probe /
4WV1 Valvola 4 vie / 4-way valve
F EEV1 Electronic expansion valve
INV1 Scheda inverter / Inverter board
G
FD1, FD2 Scheda pilotaggio ventola / Fan drive board
L1 Induttanza / Inductor 40A 1mH
H
P1 Circolatore / Water pump
Morsetto / Terminal block
A B
xxxxx
Resistenza scambiatore / Exchanger resistor
I
R1, R2 50W 230V - 280x70mm
Cavo riscaldante basamento /
R3 Bottom heating cable
80W 230V
J
R CHARGE1 Resistenza / Resistor 40W 30 Ohm
CF1 Condensatore / Capacitor 3300 MF 400 Vdc
Relè doppio scambio /
K RL1 Relay double exchange
. 2 1
Sensore / Sensor
NTC-10kΏ @ 25°C β3435
P Pressostato di alta pressione / High pressure switch
L ON 3.2 MPa - OFF 4.4 MPa
M
i-HWAK_V4 N° 3
14 kW 1Ph DI / Of 3
03/02/2017 Rev. 0
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36
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
A INV1 27
To the installer expenses
N
45 45 W
W
[AB:GND] 02-K-8 78, 76, 77 78
75, 73, 74 75 44 V
B [AB:I+] 02-K-8 44 C1
67, 65, 66 67 V
[AB:I-] 02-K-8
42 U COND1
42
U GND
DC2 -
C 118 27 DC1 -
DC-
Tp
2 118 DC -
L2
INVERTER L1
D L1
1
DC2 +
26
P 26 DC1 +
43 43
DC+ DC+
E
18.3 MODEL i-HWAK V4 14T / 16T
34
T
39
S
F
40
R
65
74
G
77
66
76
73
H
53, 52 FD1 FD2

55, 54
M1 M2
i-HWAK V4
J
EMI1 [AB:CN5]
83 02-C-10
46 40 82
F1 L1 R 02-D-10
TB1 [AB:CN5]
47 39 [AB:C1] + -
15, 112A B 46 L2 S 31 51 L
TO: 02-M-10
55 01-K-19 [T.B.:L] L [Fd1:CN1] P1
K 13, 14 C D 47 32 55
53 TO: 01-K-8
01-L-19 [T.B.:N] 48 31, 34
10, 11 E F 48 L3 T N
33 53 TO: 01-K-8[Fd1:CN1]
56 TO: 02-J-20 [4WV1]
12 33 35
N 104
Non fornito / Not supplied N N TO: 02-J-17 [CEH1]
112 41 TO: 02-M-17 [N1]
Id
L1
Id
14 PM1
L L2 230 Vac1 12 Vac1
35 60
11 TO: 02-H-7 [AB:12V]
Id 15 32
L3 L1 Out 11
Obbligatorio / Obligatory
400V - 3Ph - N - 50Hz

12 13
N L2
PE 10 49 49 58
L3 Out 14 TO: 02-H-7 [AB:12V]
230 Vac2 12 Vac2
M
TF1
i-HWAK_V4 N° 1
14 / 16 kW DI / Of 3

03/02/2017 Rev. 0
3
37
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
A
To the installer expenses
B
CN2
ON
ON
C CN3
83
[WP:+] TO: 01-K-21
82
[WP:-] TO: 01-K-21
D
Control board AB1
Controllo a bordo DT
P
AI7 2 1
AI7
-
+
CN5
-
E
AI6
LP
Mode CN6 AI6 1 2
Esc PRG
AI5
HP
AI5 1 2
F
EEV1 114
Auxiliary board
DI3 SW
CN1 CN2 115
DI3 SW
G
CB1 Scheda ausiliaria DI2
110
93
ON/OFF
FSW
DI2 ON/OFF
2
DI1
CN1
DI1
12V
59 Auxiliary ADI2
88
SE
Board
Double setpoint
60 59, 60 89
H
humidostat NC contact
[TF:12Vac1] 01-L-20 12V ADI2 SE
58 57, 58
[TF:12Vac2] 01-M-20 12V ADI1
EXT
57 70
12V AI10- ADI1 2 1
70 71
0 - 10V 0 - 10+ AI10+
input signal /
segnale ingresso 71 37 30
I 0 - 10 - +5V
L
N CEH1
104
4 WV1
E+ DO1 01-L-19 [T.B.:N]
A B
E- DO2
69 69 100 56
R+ R+ D03 DO3N 01-L-19
J 230 V 5A
Auxiliary heater / [T.B.:N]
Remote keyboard / 113 106 100
R- R- DO4 DO3
Resistenza ausiliaria
Controllo remoto A A
68 68, 67, 65, 66 30, 38
GND GND D05 R3 DO4N
[Fd1:CN4]TO: 01-B-4 67, 65, 66 Boiler / Caldaia
[Fd1:CN4]TO: 01-B-4 75, 73, 74 I+ R2 R1 106 Optional on
DO5
A B
DO4 versions without KA
[Fd1:CN4] TO: 01-B-4 78, 76, 77 I- Opzionale nelle
Only version KA DO5N 230 V 5A
K 90 B B 98
Sanitary auxiliary heater / versioni non KA
116 NO1 Solo per versione KA Resistenza ausiliaria sanitaria
N02 DO5
AI1
AI1
AI2
AI2
AI3
AI3
AI4
AI4
37, 51 38
C1
C2 N2
72 NC1 96 90 Double set point valve /
NC2 NO2 Valvola doppio set point
96
NC2
L 87
SAN Sanitary sensor /
OUT
2
2
ST
IN
51 86 Sonda sanitaria
[T.B.:L]01-K-19 SAN
1
1
41
[T.B.:N] 01-L-19 N1
72 Sanitary 3 way valve /
NC1 Valvola tre vie sanitaria
M 116
NO1
i-HWAK_V4 N° 2
14 / 16 kW DI / Of 3
03/02/2017 Rev. 0
3
38
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Indice Fusibili / Fuse index Indice Sonde / Probe index

Indice Componenti / Component index
Componente / Descrizione / Componente / Descrizione /
B
Descrizione / Component Description Component Description
Componente /
Component Description Fusibile 3 x 25A 10,3x38 / Fuse 3 x 25A 10,3x38 Sonda temperatura acqua in ingresso /
F1 IN Water inlet temperature probe
TF1 Trasformatore / Transformer Sensore temperatura aspirazione /
C ST Suction temperature sensor
M1, M2 Ventilatore / Fan motor
Compressore / Compressor
OUT Water outlet temperature probe
C1
Trasduttore di bassa pressione /
D LP
CEH1 Resistenza compressore / Compressor heater Transducer pressure probe
CB1 Controllo bordo macchina / Control board HP Transducer pressure probe
Sonda temperatura esterna /
E Scheda ausiliaria / Auxiliari board EXT External temperature probe
AB1
FSW1 Interruttore di portata / Flow switch DT Compressor discharge temperature probe /
4WV1 Valvola 4 vie / 4-way valve

F
COND1 Scheda condensatori / capacitors card

EEV1 Electronic expansion valve
G
INV1 Scheda inverter / Inverter board
FD1, FD2 Scheda pilotaggio ventola / Fan drive board

H
L1 Induttanza / Inductor 25A 5mH
P1 Circolatore / Water pump

I
A B
xxxxx Morsetto / Terminal block
i-HWAK V4
Resistenza scambiatore / Exchanger resistor

R1, R2 50W 230V - 280x70mm
J
Cavo riscaldante basamento /
R3 80W 230V
Bottom heating cable
. 2 1
Sensore / Sensor
K
NTC-10kΏ @ 25°C β3435
P Pressostato di alta pressione / High pressure switch
ON 3.2 MPa - OFF 4.4 MPa
Sensore di temperatura inverter /
Tp Inverter temperature sensor
L
i-HWAK_V4 N° 3
14 / 16 kW DI / Of 3

03/02/2017 Rev. 0
3
19 HYDRAULIC DIAGRAM TYPE
Floor plant
3-way valve
double set poit
MSI
Minichiller
Inverter
Sanitary thermo-
3-way valve accumulator
Aqueduct
20 CONTROL LOGICS
For the control logics see the control manual.
21 HANDBOOK FOR CONFIGURATIONS OF SOME INSTALLATIONS

If you need more information about the possible configurations, there is a handbook, that is a technical book containing a series of
recommended drawings of plants that have been highlighted regarding the installation configuration of our high efficiency heat
pumps. The "Handbook" aims also the task of showing the symbiotic potential with some of our items in the catalog.
You can contact our office for asking the handbook.
39
A I R C O N D I T I O N I N G
Via S. Giuseppe Lavoratore, 24

37040 Arcole
Verona - Italy
Tel. +39 - 045.76.36.585 r.a.

Fax +39 - 045.76.36.551 r.a.
www.maxa.it
e-mail: info@advantixspa.it
The data indicated in this manual is purely indicative. The ma-

nufacturer reserves the right to modify the data whenever it is
considered necessary.

I HWAK V4 Minichiller Műszaki Anyag

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R22

CHILLERS AND INVERTER AIR/WATER HEAT PUMPS WITH AXIAL FANS

MEETS THE REQUIREMENTS OF DIRECTIVE 2006/42/CE

Arcole, Gennaio/January 2017 Advantix S.p.a.

1 PURPOSE AND CONTENT OF THE MANUAL

1.1 CONSERVATION OF THE MANUAL

1.2 GRAPHIC SYMBOLS

Indicates prohibited operations.

4 GENERAL SAFETY GUIDELINES

4.1 WORKERS’ HEALTH AND SAFETY

For any intervention on the heat pump:

4.2 PERSONAL SAFETY EQUIPMENTS

Gloves: During maintenance or cleaning operation protection gloves have to be used

4.3 SAFETY SYMBOLS

Electric shock hazard

Presence of moving organs

Presence of surfaces that may cause injures

Presence of hot surfaces that can cause burns

4.4 REFRIGERANT SAFETY DATA SHEET

5.10 HYDRAULIC CIRCUIT

Field Variant Description Name

6.1 OPTIONAL ACCESSORIES

7.2 LIFTING AND HANDLING

When unloading and installing the unit, it is highly recommended to

7.3 LOCATION AND MINIMUM TECHNICAL CLEARANCES

7.4 HYDRAULIC CONNECTIONS

(1) Plug of the air vent valve

7.4.3 Plant drainage system

7.5 REFRIGERANT DIAGRAM OF 06-08

7.7 REFRIGERANT DIAGRAM OF 14-16

7.8 ELECTRICAL CONNECTIONS

12V- Remote keyboard power supply (12V, 50Hz, 500mA)

9 SHUTDOWNS FOR LONG PERIODS

10 MAINTENANCE AND PERIODICAL CONTROLS

OPERATION 1 month 4 month 6 month

10.1 ENVIRONMENTAL PROTECTION

TECHNICAL CHARACTERISTICS Unit Model i-HWAK V4

13 ELECTRIC DATA OF THE UNIT AND AUXILIARIES

14 HYDRAULIC CIRCUIT AVAILABLE HEAD PRESSURE

15.4 AMBIENT AIR TEMPERATURE AND SUMMARIZING TABLES

DOMESTIC HOT WATER MODE

16 CORRECTION FACTORS FOR USE OF GLYCOL

17.2 MODELS i -HWAK V4 10/12

17.3 MODELS i-HWAK V4 14 /14T / 16T

17.4 INTERNAL PARTS OF THE UNIT

1) Remove the top cover

1) Remove the cover twisting off the screws (number 1; 2; 3; 4; 5; 6; 7; 8).

1) Remove the cover twisting off the screws (number 1; 2; 3; 4; 5; 6; 7; 8;9).

[AB:GND] TO: 02-K-8 15, 14

Non fornito / Not supplied 63

230V - 1Ph - N - 50Hz

230 Vac1 12 Vac1

Schema elettrico funzionale / Functional electrical diagram

Front heating plate

Rear heating plate

Indice Fusibili / Fuse index Indice Sonde / Probe index

Schema elettrico funzionale / Functional electrical diagram

13, 14 humidostat NC contact

SAN Sanitary sensor /

Schema elettrico funzionale / Functional electrical diagram

53, 52 FD1 FD2

400V - 3Ph - N - 50Hz