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The Design of High Speed Planing Craft Using an Optimization Framework

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DOI: 10.1115/IMECE2012-85844

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Proceedings of the ASME 2012 International Mechanical Engineering Congress & Exposition
IMECE2012
November 9-15, 2012, Houston, Texas, USA

IMECE2012-85844

THE DESIGN OF HIGH SPEED PLANING CRAFT


USING AN OPTIMIZATION FRAMEWORK

Warren F. Smith Ahmad F. Mohamad Ayob Tapabrata Ray


School of Engineering and IT Maritime Technology Department School of Engineering and IT
University of NSW Faculty of Maritime and Marine Science University of NSW
Australian Defence Force Academy University Malaysia Terengganu Australian Defence Force Academy
Canberra, Australia Malaysia Canberra, Australia

ABSTRACT basis ship. This work has significant purpose and relevance in
High speed planing craft as a unique vessel type play key both ab-initio and reverse engineering contexts. It also has
commercial roles in niche passenger ferrying and high value natural extensions in both depth of analysis and breadth of
cargo transport. In addition, they are used to support several application.
critical maritime activities such as coastal surveillance,
reconnaissance, and life-saving operations and many NOMENCLATURE
recreational pursuits. Formal optimization frameworks, despite B Beam (m)
their significant use across a range of domains, have rarely L Length (m)
been proposed and developed to deal with the design T Draft (m)
∇ Volume (m3)
challenges of high speed planing craft. Highlighted in this
Δ Displacement (t)
paper is an optimization framework drawing on both domain GM Metacentric height (m)
dependent and domain independent elements for the cb, cp, cwp Form coefficients (block, prismatic, waterplane)
conceptual and preliminary design of high speed planing craft. WSA Wetted surface area (m2)
A summary of the principal components of the optimization FN Froude number
framework are presented, followed by several case study η Vertical impact acceleration
examples. The solvers developed and employed are classified Cv Speed coefficient
as being population based, evolutionary and stochastic in RT Total resistance (kN)
nature. These characteristics are well suited to design space RC Calm water resistance (kN)
FC Fuel consumption
exploration in all engineering and decision making contexts.
t Operational tempo
Within the case studies presented, the sample key STD Steady turning diameter
performance indicators include calm water resistance, SD Standard deviation
resistance in waves, seakeeping and manoeuvring. The concept COM Component Object Model
of scenario-based hydrodynamic design optimization is NSGA-II Non-dominated Sorting Genetic Algorithm II
introduced using an example of a small rescue craft operating SA-EA Surrogate Assisted Evolutionary Algorithm
in a predefined sea-state. Finally, a multi-objective IDEA Infeasibility Driven Evolutionary Algorithm
optimization case study considering total resistance, steady USCG United States Coast Guard
turning diameter and vertical impact acceleration is presented WPB Notional name for USCG patrol boat
to demonstrate the capability to explore trade-offs while at the 1 INTRODUCTION
same time providing an understanding of the design intent of a High speed planing craft play key commercial roles in
niche passenger ferrying and high value cargo transport in

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addition to supporting several critical maritime activities such Presented in this paper is a summary of the accumulated
as coastal surveillance, reconnaissance, and life-saving knowledge gained during the development of a state-of-the-art
operations. Since the 1930’s there has been significant interest high speed planing craft optimization framework by the
in building planing craft, in particular Patrol Torpedo boats authors at the University of New South Wales at the Australian
[1]. It followed that some rigorous research of planing craft Defence Force Academy. Discussed are the proposed methods
design was conducted in the 1970s [2]. Although the for dealing with typical coast guard vessel optimization
motivation for the authors’ work has been aimed at improving problems having single and multiple objectives, leading to
seakeeping while retaining as much speed as possible, it is improved and innovative designs that can operate in calm
interesting to note that an inquest into an incident off water and in a seaway with the consideration of various
Christmas Island, Australia, that resulted in the deaths of 30 operational profiles. Case study problem statements are
asylum seekers in December 2010, concluded that ‘life-saving outlined and followed by highlights of the results to date. The
rescue vessels (that have been) designed are not capable of intent is to demonstrate a capability that could be leveraged to
being operated in adverse weather’ [3]. Such rescue vessels explore future designs more thoroughly.
are predominantly planing craft.
Over the course of history, the development of vessels 2 DESIGN OPTIMIZATION FRAMEWORK
that can operate well in their intended environment has A planing craft design optimization framework as
evolved. Traditionally, such improvement was based on the described in [23, 24] has been developed. The framework
knowledge gained through incremental change and trial and incorporates a surface information retrieval module, an
error. In the mid 1900’s a more systematic analysis of the optimizer module and several accepted naval architectural
process gave rise to the ship design spiral as originally performance estimation methods. The framework utilizes a
proposed in [4]. Further advances flowed from the use of basis ship (or parent ship) approach. To begin, an initial design
design optimization, which provides the opportunity to represented by a standard offset table, which is an ordered set
promote the identification of superior solutions, rather than of x, y, z coordinates, is entered into the framework. This is
simply satisfactory designs. There are a significant number of then parsed by the framework to generate representative
optimization frameworks for the design of displacement surface information using B-splines. This approximation of the
vessels. Examples include the works [5, 6] on container ships, original surface using splines is then interpreted within the
[7, 8] on destroyer and frigate forms, [9] on offshore patrol framework as the surface geometry of the model based so
vessels, and [10, 11] on fishing vessels. Other recent studies of called basis hull form. Using this technique the basis hull form
other displacement craft optimization are: [12-19]. is then geometrically stretched to match new parameter values
The development of ship design optimization of a candidate design which in turn leads to an updated set of
frameworks has generally been targeted towards displacement characteristic and performance values for each candidate
craft rather than planing craft. Factors contributing to this design. The naval architectural tools that are incorporated in
include the wide application of displacement forms which the framework include: hydrostatics calculations, calm-water
represent the bulk of the world’s shipping, the availability of resistance [25], seakeeping estimation (resistance due to waves
standard naval architectural tools applicable to this form and and vertical impact acceleration) [26, 27], and manoeuvring
the commercial demand for producing designs that minimize performance estimation [28, 29]. The optimizer module
the use of resources in competitive environments (e.g. pressure included in this framework consists of a set of population-
to reduce fuel and building costs). In contrast, the development based, stochastic algorithms, namely the Non-dominated
of optimization frameworks for high speed planing craft has Sorting Genetic Algorithm (NSGA-II) [30], the Infeasibility
been minimal. Reasons for this are likely the limited sources of Driven Evolutionary Algorithm (IDEA) [31, 32], and the
published experimental data, the specialized use of the hull Surrogate Assisted Evolutionary Algorithm (SA-EA) [33]. For
form in restricted commercial, recreational and military the sake of brevity, the specific details of the optimization
domains and the lack of tailored analysis tools specifically for algorithms are not included herein but can be found in the
planning craft. However, several articles dedicated to planing respective references. However, as they are stochastic, the
craft optimization are [20-22]. general approach is to run a number of cases and present
In order to support design optimization of planing craft, results including statistical characteristic measures.
an underlying framework should: A flowchart of the planing craft optimization framework
1. Allow easy incorporation of different scenarios, design is shown in Figure 1. The planing craft optimization process
criteria etc. with analysis modules providing different starts with the offset data that is fed into the surface
levels of fidelity. information retrieval module, where the resulting surface
2. Allow shape representation and shape manipulation that representation of the basis hull form is generated. The chosen
is able to generate different variants of hull forms optimizer (NSGA-II, IDEA or SA-EA) generates candidate
within the required fairness and defined chines. designs with new values of length (L), beam (B) and draft (T)
3. Include an optimization method that is capable of which are subsequently used to generate new hull form
dealing with single and multi-objective optimization geometries. The performance of the candidate designs are
problems with constraints. Furthermore, since the evaluated on the basis of a chosen set of analysis (covering for
performance evaluations may be computationally example hydrostatics characteristics, calm-water resistance,
expensive, the optimization algorithms employed seakeeping quality and manoeuvring predictions) and these are
should be efficient. used by the optimizer as a measure of fitness. The planning
craft framework is built using the Microsoft Component
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Object Model (COM©) framework that allows for flexibility costing algorithms could be easily interfaced if they became
future expansion of the analytical modules. This modularity available.
easily facilitates the tailoring of analysis and supports the
generality of application of the framework. For example,

Figure 1: Planing craft optimization framework

3 RESISTANCE MINIMIZATION OF HIGH SPEED (of length, beam and draft) are matched within 1.3% and
PLANING CRAFT displacement is matched with a 2.23% of error. A small error in
Hull resistance minimization has been a popular subject the speed coefficient, Cv, and the calm water resistance, RC,
in ship design optimization studies. In the quest for speed and which is less than 5% is argued to demonstrate the match
economic efficiency, minimizing resistance is a dominant between the actual vessel and the model is acceptable.
objective. Several works [10, 17-19, 34] also tackle resistance Following the basis ship approach method, the numerically
minimization in calm water and in a seaway using genetic optimized candidate designs are later compared with the
algorithms. The presence of waves can significantly change the modeled craft, hereafter referred to as the ‘basis ship’.
speed (and motion) of a vessel. With respect to high speed Calm water resistance minimization of the basis ship
planing craft design optimization, minimization of calm water has been conducted using the proposed framework resulting in
resistance has been demonstrated using a well known patrol a significant reduction of RC as shown in Table 1. The
craft, the USCG WPB-110ft, where the published data can be proposed framework was capable of identifying a candidate
found in [35]. design which possesses lower calm water resistance, up to a
The profile of the patrol craft is shown in Figure 2. 10% reduction, when compared to the basis ship. The best,
Graphically, a vessel’s offsets can be represented in an mean, and median designs and the standard deviation of the
orthogonal drawing and a view showing overlaid transverse designs across 30 individual runs are reported to indicate
sections of the hull is known as the body plan. Shown in Figure consistency in the stochastic results obtained using the
3(a) and 3(b) are the body plans of the actual vessel and that of proposed algorithms. For comparison, shown in Table 2 are
the mathematical model of the WPB-110ft craft generated values of geometric parameters of the basis ship and the best
using the proposed framework. Prior to optimization of the candidate solutions generated by each of the three algorithms.
model, the 3-dimensional mathematical model of the patrol While the speed (30kts) and displacement (118.22 t) have been
craft was validated through comparison with the published held constant, the improvements are clearly a function of
numerical experimental data. As discussed in [36], between the increasing length and decreasing beam and draft. While the
original hull and the mathematical model, the geometric values calculated wetted surface area has increased, the total
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resistance has decreased due to a reduction in wave making
from the finer form.
Shown in Table 3 are the results of the minimization of
resistance of the basis WPB-110ft ship operating in a seaway.
The experiment was aimed to identify a superior candidate
design to operate in conditions modeling Northern Australian
coastal waters. The results indicate significant reduction of
total resistance, RT, is possible – up to 7.74%, 6.11% and
4.19% (indicated by bold typeface) for operations in sea-states
3, 4 and 5 respectively. When compared to the results for calm
water resistance in Table 1 and across rising sea-states in Table
2, it is observed that the possible resistance reduction Figure 2: Outboard Profile View of the USCG WPB-110ft
percentage was reduced due to the influence of the demand to (reproduced from [35])
maintain speed in higher seas.

(a) Lines of the WPB-110ft (b) B-spline surfaces defining


(reproduced from [35]) WPB-110ft Model

Figure 3: Body plan of the USCG WPB-110ft (actual and basis ship)

Table 1: Summary for the best candidate solutions (calm water resistance minimization)
obtained using NSGA-II, IDEA and SA-EA

NSGA-II IDEA SA-EA


Best (kN) 122.38 122.43 122.40
Mean (kN) 123.14 122.95 122.84
Median (kN) 122.87 122.68 122.64
SD 0.693 0.778 0.523
% RC reductions 10 9.9 10

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Table 2: Summary of characteristics for the best candidate solutions (calm water resistance minimization)
obtained using NSGA-II, IDEA and SA-EA

Basis Ship NSGA-II IDEA SA-EA


Δ (t) 118.22 118.22 118.22 118.22
L(m) 32.93 35.92 35.93 35.93
B(m) 7.52 7.28 7.28 7.27
T(m) 1.60 1.50 1.50 1.50
GM(m) 1.64 1.83 1.83 1.82
cb 0.292 0.294 0.294 0.294
cp 0.680 0.686 0.686 0.686
cwp 0.614 0.623 0.623 0.623
WSA (m2) 183.83 194.09 194.15 194.06
Fn 0.86 0.82 0.82 0.82
V (knots) 30.00 30.00 30.00 30.00
RC (kN) 135.93 122.38 122.43 122.40

Table 3: Summary for the best candidate solutions (minimization of resistance in a seaway)
obtained using NSGA-II, IDEA and SA-EA – Function Evaluations and Improvement

NSGA-II SA-EA IDEA


Avg. Num. of Function.Eval. 720 688.4 720
Sea State 3
% of Minimized Resistance 7.35 7.71 7.74
Avg. Num. of Function.Eval 880 856.6 880
Sea State 4
% of Minimized Resistance 5.69 5.94 6.11
Avg. Num. of Function.Eval 760 744.3 760
Sea State 5
% of Minimized Resistance 4.19 4.02 3.99

4 SCENARIO-BASED HYDRODYNAMIC DESIGN design optimization has been observed, these studies have
OPTIMIZATION been limited to minimizing fuel consumption and increasing
When considering reality, it is preferable to design a the probability of survival. Furthermore, limited studies on the
ship based on a defined operational profile. It is rare in the investigation of scenario-based design optimization of high
maritime sector for an operational environment to represent a speed planing craft are reported in the literature. Therefore,
single state. Therefore, there is value in a capability that allows the framework has been exercised in an effort to address this
tradeoffs to be explored. shortcoming.
Several operational scenarios that include seaway The numerical experiments conducted at UNSW
conditions, survivability objectives, energy consumption Canberra contributed to the study of scenario-based
targets and emergency events can be simulated in the early hydrodynamic design optimization through the introduction of
design stage. The operating scenarios can be derived from the several possible scenarios. These include; (i) a multiple speed
required operational profile combined with performance operation in a single sea-state [41], (ii) a single speed
measures of the ship such as survivability [37, 38], fuel operation in multiple sea-states [23], and (iii) the investigation
consumption [39] and electrical generation [40]. Scenario of the effect of vertical impact acceleration, η, to small craft
consideration based on an operational profile is referred to by performance [42].
the authors as scenario-based optimization. Although As an example, shown in Table 4 is the comparison of
increasing interest in including operational profiles in ship fuel consumption between the candidate and basis ship designs

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for an operational time, where t = 3000 hours/year, as However, a savings of 10.1% over the basis ship is also
indicated to be the original design intent in [43, 44]. The achievable in considering the defined operational speed
optimization formulation aims to identify the superior profile.
candidate designs given three operational speeds of: patrol (16 Presented in Table 5 is a summary of the characteristics
knots); transit (25 knots); and intercept (30 knots). A of the best candidate solutions in comparison with the Basis
predefined lifetime operational spectrum is also required. The Ship. With the focus again being driven by resistance
operational tempo is set arbitrarily for the case study as 60% at minimization, the solutions have been morphed to be of greater
16 knots, 20% at 25 knots and 20% at 30 knots. Four length and lesser beam and draft.
optimization problems were executed which cater for Fundamentally and conceptually, the proposed
minimization of resistance at 16 knots only, 25 knots only, 30 framework enables a ship designer to identify candidate
knots only and finally using the defined lifetime operational designs for operations across different speeds with an assumed
tempo which leads to candidate designs being labelled D16, lifetime operational profile. This would obviously facilitate a
D25, D30 and DL, respectively. It can be observed in Table 4 range of tradeoff studies to a level deemed appropriate for the
that a significant fuel saving of 10.2% can be achieved if the decisions being addressed.
basis ship is optimized to operate at 16 (D16) or 30 knots (D30).

Table 4: Fuel consumption comparisons among candidate and basis designs (scenario case study)
(t=3000 hours/year)

FC [kg/hr] Fuel saving (%)


Basis ship 175.39 -
16
D 157.48 10.21
25
D 160.33 8.58
30
D 157.5 10.2
L
D 157.66 10.11

Table 5: Summary of characteristics for the best candidate solutions (scenario case study)

Basis Ship D16 D25 D30 DL


∇ (m3) 115.4 115.4 116.54 115.4 115.5
L (m) 32.93 35.92 35.91 35.92 35.93
B (m) 7.52 7.16 7.29 7.16 7.17
T (m) 1.6 1.52 1.51 1.52 1.52
GM (m) 1.64 1.64 1.80 1.65 1.65
cb 0.291 0.295 0.295 0.295 0.295
cp 0.680 0.686 0.686 0.686 0.686
cwp 0.614 0.623 0.623 0.623 0.623
2
WSA (m ) 193.82 192.75 194.71 192.77 192.91

5 MULTI-OBJECTIVE OPTIMIZATION CASE exercise, again using the example of the WPB-110ft planing
STUDY craft. The multi-objective optimization problem posed is
Summarized in this section is the capability of the described as the identification of planing craft hull form
proposed framework to conduct a multi-objective optimization geometries with minimum total resistance, RT, vertical impact
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acceleration, η, and steady turning diameter, STD, subject to of 373m and η of 0.75. A tabular representation of these results
constraints on displacement and stability (transverse is provided in Table 5.
metacentric height), operating with a speed of 30 knots. The It can be observed in Figure 4 in particular that the
seakeeping scenario for sea-state 3 was modeled using a design with minimum RT has maximum STD. Similarly the
Pierson-Moskovitz energy spectrum with a significant wave design with minimum STD has maximum RT. This finding is
height of 1.34m. not surprising. The third axis not shown reflects the seakeeping
All the solver algorithms (NSGA-II, IDEA and SA-EA) performance. However, in Figures 3(b) and 3(c) it is evident
were able to obtain non-dominated solutions. The non- that the minimum vertical acceleration is not driven to an
dominated solutions from all algorithms were combined to extreme value of resistance or turning diameter.
form a pool of non-dominated solutions which consists of a As shown in Figure 4, the basis ship is positioned on
well-spread solution surface with good diversity as shown in the non-dominated front of two objectives, RT and STD.
Figure 3 (a), (b) and (c) and Figure 4. The results indicate a However, in other pair wise comparisons involving vertical
range of designs with RT varying between 162.58kN and acceleration, the basis ship is not on the non-dominated front
235.21kN, STD between 245.37m and 505.52m and η between (see Figure 3(b) and 3(c)), indeed its value of 0.75g is well
0.549g and 0.987g. The basis hull has a RT of 176.65kN, STD above what seems possible, approximately 0.6g.

(a) Overall non-dominated set

(b) η versus RT (2D View) showing Basis Ship (c) STD versus η (2D View) showing Basis Ship

Figure 3: Collected Non-dominated set from Multi-objective Optimization

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Figure 4: Non-dominated set for RT and STD

Table 5: Summary Data from Multi-objective Optimization Case

Design with: RT (kN) η (g) STD (m)


Minimum RT 162.58 0.613 505.52
Maximum RT 235.21 0.936 245.83
Minimum η 186.71 0.55 428.19
Maximum η 215.94 0.987 261.58
Minimum STD 235.13 0.938 245.37
Maximum STD 162.58 0.613 505.52
Basis Ship 176.65 0.75 373

This is an interesting revelation that implies that the to this case study but the benefit of pursuing a holistic approach
basis ship is among the superior candidate designs in some to design is rather obvious in this light.
respects but not others. From the figure, what is evident is that
the original designer chose a good compromise between
resistance and steady turning diameter and did not select a 6 CONCLUSION
design representative of a single-objective analysis (either The aim of the work summarized in this paper was to
extreme). However, significant seakeeping improvements could develop a framework for optimum design of high speed planing
have been made with little change to resistance and turning craft in conceptual and preliminary design stages. To achieve
diameter. this, a flexible geometry modeler and several experimentally
Using the proposed framework, demonstrated here is the derived naval architectural analysis tools were combined with
capability to capture the design decision trade-off while at the state-of-the-art optimization algorithms. This optimization
same time providing an understanding of the design of the framework utilized a full geometric representation of hard chine
USCG WPB-110ft basis ship. Perhaps there is a forensic aspect
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planing craft, where superior designs were identified based on 11. Majumder, M., A. Akinturk, and S.M. Calisal,
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