MANUFACTURING ANALYSIS

SYMBOLSOF
SYMBOLS OFNORMALS
NORMALSLOCATION
LOCATION

SYMBOLS OF NORMALS LOCATION

(SECOND PART OF THE NORMS)

d-Technological type of element c- Nature of contact whit piece

b- Nature of the surface a- Function of the technological element

a Functions of technological element Symbols projected Representation

Centring
Accurate positioning
Dimensioning start point BLACK
TRIANGLE
Definition of an axis
support Complet released
Blocking of the piece
white
Pre-localisation Triangle
Opposition to deformation and vibration

b Nature of surface Symbol

MACHINED surface (single line)

ROUGH surface (two lines)

c Symbols indicating the nature of contact with the surface

Flat Serrated curved fixed tourning

Touche Touche Touche Point Point

Released
Articulation Touch Dish Vee
control

d Symbolof technological types of elements

Fixed support Concentric

clamping
Système…

Fixed centring Non-return

support

Reversible
Claping support
s

system

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 MANUFACTURING ANALYSIS
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FUNCTIONAL DIMENSIOS LINK GRAPHS

OX DIRECTION

OY DIRECTION

OZ DIRECTION

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 MANUFACTURING ANALYSIS
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TABLE OF ELEMENTARY OPERATIONS

REFERENCE FUNCTIONAL EXIGENCES FUNCTIONAL OPERATIONS

TECHNOLOGICAL EXIGENCES
SURFACES I.T Ra AUTHERS Nbr Symbolisation

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 MANUFACTURING ANALYSIS
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TABLE OF ASSOCIATION OF SURFACES

Surfaces to be JUSTIFICATIONS New

associated (cutting tool,Tool holder, etc…) designations

G1
G2
G3
G4
G5
G6
G7
G8
G9

NB.Elementary surfaces which were not associated with other surfaces keep their designations.

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 TABLE OF MANUFACTURING
MACHININGANALYSIS
RESTRICTIONS

RESTRICTIONS
ELEMENTARY GEOMETRICAL TECHNOLOGICAL ECONOMIC
SURFACES
DIMENSIONS
Minor
Forms others repeat operation Burr
machining

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 TABLE OF MACHINING
MANUFACTURING ANALYSIS LEVELS

PREVIOUS LEVEL

TOTAL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PRESENT

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 MANUFACTURING ANALYSIS

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TABLE FOR GROUPING OF PHASES

(GANTT GRAPH)

MACH. ELEMENTARY OPERATIONS

LEVEL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

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HIGHER TECHNICAL TEACHER TRAINING COLLEGE (H.T.T.T.C) BAMBILI – BAMENDA
BY MEE (H.T.T.T.C)
 MANUFACTURING ANALYSIS

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DRAFT OF MACHINING SEQUENCE

PHASE MACHINING SURFACES

DESIGNATIONS
REF (In logical order)

10

20

30

40

50

60

70

80

90

100

110

120

130

140

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HIGHER TECHNICAL TEACHER TRAINING COLLEGE (H.T.T.T.C) BAMBILI – BAMENDA
BY MEE (H.T.T.T.C)
 MANUFACTURING ANALYSIS

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H.T.T.T.C SEMESTER EXAMINATION time: 02 HOURS
BAMBILI
Session…………
MACHINING EXERCICE Coef.

Nbr of pieces…….. PHASE CONTRACT sheet

Type of production :
……. Designation: ……..
…………………………… …………………………………………. Material:…………
…

Phase Nbr: ……………..... Machining Tools used: ……..……………………………………

MACHINING OPERATION TOOLS CUTTING ELEMENTS

Cs N F mm/tr a Lc
Ref. Description Cutting tools Verification m/mm Rev/mn mm mm

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HIGHER TECHNICAL TEACHER TRAINING COLLEGE (H.T.T.T.C) BAMBILI – BAMENDA
BY MEE (H.T.T.T.C)
 MANUFACTURING ANALYSIS

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HIGHER TECHNICAL TEACHER TRAINING COLLEGE (H.T.T.T.C) BAMBILI – BAMENDA
BY MEE (H.T.T.T.C)
 MANUFACTURING ANALYSIS

TABLEOF
TABLE OFTHE
THEVALUES
VALUESUSED
USEDIN
IN
MECHANICALMANUFACTURING
MECHANICAL MANUFACTURING

TABLE OF THE THEORETICAL VALUES TABLE OF INTERVAL OF TOLERANCE

OF MINIMUM VALUE

OPERATIONS mini Maxi MACHINING Rough 1/2Finishing Finishing

Scalping on rough 1,5 to 4 - Milling 0.5 0.2 0.05

Rough cut after scalping 0.5 - Turning (on Ø) 0,5 0,2 0,1
Direct rough cut 1 - Boring with tool (Ø) 0,4 0,15 0,06
Semi-finishing with tool 0,2 - Form boring ( Ø) 0,2 0,1 0,1
Finishing with tool 0,1 Drilling 0,2 0,1 0,1
Precision grinding 0,05 - Planning 0;5 0,2 0,1
Super-finishing 0 - grinding 0,2 0,05 0,1

TABLE DEFINING THE NUMBER OF MINIMUM OPERATIONS

NF E 04-550/552

NUMBER OF
TYPE OF FUNCTIONAL
PRECISION LEVEL OPERATIONS
REQUIREMENT
1 2 3 4
I.T > 0,4 x
INTERVAL OF
TOLERANCE 0,15 < I.T ≤ 0,4 • x
(I.T) 0,05 < I.T ≤ 0,15 • x
I.T ≤ 0,05 x x
Q ≥ 12 x
IT/QUALITY (Q) Q = 9 – 10 - 11 • x
. Q=7-8 • x
Q≤6 • x
Ra > 6,3 x
ROUGHNESS (Ra) 3,2 ≤ Ra ≤ 6,3 x
Ra < 3,2 x x
CODING OF ELEMENTARY SURFACES
E : Roughing F/2 : ½ Finishing F : Finishing SF : Super finishing
NUMBER OF ELEMENTARY SURFACES
1 : F 2 : R + F 3 : R+ F/2 + F 4: R+ F/2 + F + SF
LEGENDE
: Unnecessary : less frequent
• x : Average application
application application

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HIGHER TECHNICAL TEACHER TRAINING COLLEGE (H.T.T.T.C) BAMBILI – BAMENDA
BY MEE (H.T.T.T.C)
 MANUFACTURING ANALYSIS

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HIGHER TECHNICAL TEACHER TRAINING COLLEGE (H.T.T.T.C) BAMBILI – BAMENDA
BY MEE (H.T.T.T.C)