TECHNICAL & ADMINISTRATIVE TRAINING INSTITUTE

UNIT: Materials & Processes for NDT Technology Training task 2

Candidate: Group: Plant Inspector

Instructor: SAMER Duration: 1 hour

Location: TATI / Barka / Date: 28 / 07 / 2021

- Answer all the ten questions below : ( / 100 )

Q1- What is the full Definition of the electrode E7018 as per AWS classification SFA 5.1? (4 marks)
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Q2- What is the Joint Details? (7 marks)

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Q3- What is the type of current and polarity using in process of GTAW and GMAW? (4 marks)
GTAW : ………………………………………………………………………………………………………………………………………………………….
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GMAW : ………………………………………………………………………………………………………………………………………………………..
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Q4- What is DCEN and DCEP? (4 marks)

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Q5- Write the ISO welding position
symbol inside each box shown in
the figure. (9 marks)

Q6- Which type of electrode we are using in GTAW process? (2 marks)

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Q7- Given the welding symbol as shown below, explain in full with the aid of a diagram, the information
conveyed through it. (6 marks)
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Q8- How Many times we can dry the electrodes? (2 marks)

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Q9- Why we are baking the electrodes? (2 marks)

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Q10- Put a circle around the correct answer for all of the 15 questions below: (60 marks)

1. What shade filter plate (or eye protection) is needed when observing submerged arc welding at
200 Amps?
a- No. 14 filter
b- No. 10 filter
c- No. 4 filter
d- Clear safety googols or safety glasses.

2. Plasma Arc cutting (PAC) is better suited than oxyfuel gas cutting (OFC) for cutting which of the
following materials?
a- Carbon steel sheet metal
b- Non ferrous metals ( i.e., aluminum ,copper ,brass ,etc)
c- Stainless steel plate
d- All of the above

3. When ‘hydrogen control’ is specified for a manual metal arc welding project the electrode would
normally be:
a- Cellulose
b- Rutil
c- Basic
d- Iron oxide

4. In MMA welding what parameter is used for control of penetration into the base material?
a- Current
b- Voltage
c- Electrode diameter
d- Electrode specifecation

5. In the welding of a butt joint from one side, the profile of the root bead is controlled by:
a- Root face
b- Bevel angle
c- Root gap
d- All of the above

6. Which of the following gases can be used as shielded gases for MAG welding?
a- Carbon dioxide
b- Argon-oxygen
c- Argon-carbon dioxide
d- All the above.

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 7. Which welding position uses a downhand welding and produces good-quality welds more safely
and most economically?
a- The flat position
b- The upright position
c- The vertical position
d- The overhead position

8. The main positions for welding pipes are:

a- 1G, 2G, 3G, 4G
b- 1G, 2G, 5G, 6G
c- 1G, 2F, 3F, 5G
d- 1F, 2F, 5G, 6G

9. The circle used in a welding symbol means that welding is to be:

a- To be all around the joint
b- To ensure that subsequent deposits are sound
c- To remove any excess flux
d- To relieve stresses in the first weld

10. The small flag in a welding symbol means the weld is to be made in:
a- Bevel-groove weld
b- Square-groove weld
c- The field work
d- The pipe shop

11. PAW – Plasma Arc Welding is similar to:

a- SMAW
b- GTAW
c- FCAW
d- SAW

12. The type of weld produced by filling an elongated hole in an overlapping member attaching it to
the member beneath is called a?
a- Slot weld
b- Plug weld
c- Spot weld
d- Seam weld

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 13. The type of weld used to build up thinned surfaces provided a layer of corrosion protection. Or
provide a layer of abrasion resistant material, is referred to as a?
a- Surfacing weld
b- Edge weld
c- Flare weld
d- Slot weld

14. In the 1G position for welding pipes, the pipe must be:
a. Angled
b. Horizonta
c. Rotated
d. Vertical

15. For FCAW, the third digit (T) in an electrode marked (E71T-5) refers to:
a- Tungeston electrode
b- Tubular electrode
c- Titanium electrode
d- Triangle electrode

Date Instructor sign Candidate sign Candidate name

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