TECHNICAL & ADMINISTRATIVE TRAINING INSTITUTE

Performing Engineering Operations QCF Level–2

Preparing & Using Manual Metal Arc Welding Equipment

UNIT: Preparing & Using Manual Metal Arc Welding Equipment Traking Task No: 3

Trainee Name: Group:

Instructor Name: Duration: 4 hours

Location: TATI work shop Barka Date:

Jop description

Generate an arc in two ways (Scratch, Tapping method) in the flat position (PA) on MS flat bar (100x8x150
mm) as shown below using D.C welding machine (DCEP) and E6013 electrode Ø 2.5 or Ø 3.2 mm.

Drawing

Tolerance: Length of arc equal

Drawing title: The ways of generating arc Dimensions: In mm
diameter of electrode approximately

Tools & equipment Required PPE & Safety Requirements

1 1 Leather gloves
2 2 Leather Apron
3 3 Leather Spats
4 4 Leather arm protector
5 5 Welding helmet
6 6 Air plug
7 7 Goggles
8 8 Dust mask
9 9 Safety shoes
10 10 Coverall

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Work steps

Materials Used

Specification
SL.
Description Type of Quantity Remarks
No Width Thickness Length
material

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Performance Check List

Competent
Quality Performance criteria Not Remarks
Yes
yet
01 PPE & other relevant safety
02 Read & understand drawing & work instruction
03 Selecting & preparing tools
04 Methods of extracting information from drawing & instructions
05 Methods of dealing problems or difficulties
06 Methods of planning the work
07 Method of collecting tools & equipment accessories
08 Method of selecting material and checking defects
09 Methods of checking & connecting welding equipment
10 Methods of checking & connecting welding lead including earthing lead
11 Methods of preparing work area by positioning fume extractors
12 Methods of routing cables
13 Methods of setting & selecting appropriate polarity
14 Methods of selecting electrode & setting or adjusting appropriate current
15 Methods of selecting appropriate filter lens
16 Controlling work, lead angle, producing multi point & cleaning procedures
17 Methods of cladding weld beads by blending stop point
18 Methods of shut down equipment, lifting & handling completed work piece
19 Methods of cleaning weldment & removal of spatters
20 Methods of checking penetration & uniformity of weld bead
21 Methods of checking, returning tools & documents
22 Methods of tiding work area & house keeping
Accuracy Accuracy
23
24 Small spater
Time Time
25 Completed in time

Candidate comments/suggestion :

Instructor feedback :

Trainee name Instructor sing Date

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