Department of mech. Design and prod.

Academic year: 2020

First semester (Welding Engineering)

Forming, welding and Course code: MDP242 Time all: 30 Min Total marks= 20
casting
STUDENT NAME: SEC B.N.
Answer the following questions
A-Complete the following tables
1-Name the equipments of the SAW Process.

1……………………….…….2………………………….3……………………
4-…………………………….5-…………..……………..6-…………………..
7-…………………………… 8-……………………….. 9-………………….
2- Complete the following table
Electrode SMAW GMAW GTAW
a-Size …………………… …………………….. …………………..
b-Shape …………………… …………………….. …………………….
c-Melting rate …………………… …………………….. ………………………..
d-Main ………………… ………………………. ……………………….
function ……………….. …………………….. ………………………
Shielding …………………. ……………………. ………………………
mechanism ………………….. ……………………. ………………………

3-In GTAW process, complete the following table

Electrode polarity Positive Negative____
Heat balance …………………………………………………………….
in the arc …………………………………………………………………………
Oxide cleaning ………………………………………………………….
action …………………………………
Penetration ………………………………………………………………………….
Electrode capacity ………………………………

B-Choose the correct answer

1-The voltage used in resistance welding is generally kept between
a-4-12 volts b-12-20 volts c-20-28 volts d-28-36 volts
2-The current is not passed continuously in
a-Projection welding b-Seam welding c-Flash welding
3-The voltage needed in resistance welding does not depend upon
a-Composition b-Area c-Thickness of weld d-Length of weld
4-Which of the following statement(s) is/are true for resistance welding?
i-The time for which current flows is very important
ii-After switching off the current, the pressure is maintained until the weld cools
iii-Water is circulated through hollow electrodes to cool the electrodes
a-i & ii b-i & iii c-ii & iii d-i, ii & iii
5-Which flame is suitable for welding of ferrous metals, Cu and Al alloys?
a-Oxidizing flame b-Carburizing flame c-Neutral flame d-None of the above
6-The suitable welded material used in TIG welding is.......
a. Aluminum   b. Stainless steel   c. Magnesium   d. All of the above
7- In resistance welding, between the electrodes, a current of __________ voltage
and __________ ampere is passed.
a) high, high b) high, low c) low, low d) low, high
8- Which of the following gas mixture is not used in GTAW.
a- Argon-Hydrogen b- Argon-Carbon dioxide
c- Argon-Helium d- Argon-Nitrogen
9- When welding aluminum with the GTAW process, what type of welding
current is most commonly used?
a. AC ; b. DCEN; c. DGEP;
10- Increasing amperage in GMAW, the welder will
a-Increase wire feed speed b- decrease voltage
c-Increase voltage d- decrease wire feed speed.
11- Thermit welding.......
a. A process which uses a mixture of iron oxide and granular aluminium
b. accomplished by maintaining a hot molten metal pool between plates
c. A process in which arc is maintained under blanket of flux
12- What is the function of flux in submerged arc welding?
a) To completely cover the welded zone
b) To prevent oxidation of joint
c) To prevent spattering of molten metal
d) All the above
1 2 3 4 5 6 7 8 9 10 11 12

C- Complete the following sentences

1-In SMAW process, in reverse polarity the arc is …….…. penetrating and with …………
spatter. With the same current setting and using straight polarity, the arc emits a …………..
……. with shallow …………..… and there is much more … …………..and smoke fumes
emitting from the arc.
2- In arc welding processes, arc stabilization means that:-
a-……………………………………………………………………………………..
b-……………………………………………………………………………………..
c-……………………………………………………………………………………..
3-The pressure regulators in Oxyacetylene welding process are used to:-
a-……………………………………………………………………………….
b-………………………………………………………………………………
c-………………………………………………………………………………
d-………………………………………………………………………………………
4-Acetylene cylinders are filled with porous metal ( charcoal or asbestos) to
…………………………………………………………………………………………
5-The Acetone is added to the cylinder to increase the
…………………………………..
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Dr. Hassan Megahed Good luck