Stylewise Profit & Loss Analysis Based On Projected Production Plan

FS Buyer Style JACKET WIT 40000 53 15.80 52.7% $ 20.90 $ 32.35

Item Type : Critical
Buyer Name : Buyer

Style : Style
JACKET WITH FRONT
Item Description :
ZIPPER
Production Month : Jan-22

Season : SS'22

No. Particulars Unit For example Target Eff Production Set-up Utilized Shipment
Days PO : PO Qty
1 Total Quantity For Related Style Pcs. 40000 % /day Loss hour hour Date
2 No. of Machine Required Per Line No. 53 1st 25% 654 5.3 4.7 N23457802 10000 15-Feb-22
3 No. of Helper Required Per Line No. 16 2nd 35% 916 3.4 6.6 N23457803 10000 15-Feb-22
4 Required SMV for this style Min. 15.80 3rd 45% 1178 1.5 8.5 N23457804 10000 25-Feb-22
5 Anticipated Effiency Target % % 52.7% 4th 50% 1309 0.5 9.5 N23457805 10000 10-Mar-22
6 Anticipated Production Per Hour Pcs. 138 5th 55% 1439 0.0 10.4
7 Total Working Hours In a Day Hrs. 10 6th 55% 1439 0.0 10.4
8 Average Production Per Day Pcs. 1378 7th 55% 1439 0.0 10.4
9 Total Working Days in Month Days 26 8th 55% 1439 0.0 10.4
10 Total Production Cost Per Machine Per Month Tk. 90000 9th 55% 1439 0.0 10.4
11 Per Day Machine Cost Tk. 3462 10th 60% 1570 0.0 11.4
12 Cost Per Minute In Tk. Tk. 5.77 11th 60% 1570 0.0 11.4
13 Cost Per Minute In Dollar USD 0.070 12th 60% 1570 0.0 11.4
14 Per Day Line Cost Based On The No. of Machine Used Tk. 183462 13th 60% 1570 0.0 11.4
15 Set Up Time For The Concern Style Days 2.11 14th 60% 1570 0.0 11.4
16 Set Up Time Cost For The Concern Style Based On No. of Machine Used & Required Days Tk. 387824 15th 60% 896
17 Total Production Days Required For The Concern Style Including Set Up Time Days 31.14 0.0
18 Total Production Cost Incurred For This Style Tk. 5712144 0.0
19 Per Piece Projected Unit Cost Tk. 142.80 0.0
20 Production Cost In USD Per Pcs Dollar $ 1.74 0.0
21 Production Cost In USD Per DZ Dollar $ 20.90 0.0
22 Projected CM In USD Per DZ Dollar $ 32.35 Total 52.7% 20000 10.6 138.6
23 Anticipated Profit & Loss In DZ For This Style Dollar $ 11.45 Anticipated Set-up day/Line 1.06 Total 40000 TTL slot 3
Plan allocated Line 2
Required days per Line to
15.6 Days
complete FS Qty.
Note: Pls Fill Up The ***red color*** Cell

Efficiency Requirement Critical Points

SMV st
1 day nd
2 day rd
3 day th
4 day th
5 day th
6 day th
7 day th
8 day th
9 day 10 day th
1
<4.5 45% 60% 70% 75% 85% 85% 85% 85% 85% 85% 2
4.51-7.5 40% 55% 65% 70% 75% 75% 75% 75% 75% 80% 3
7.51-10.5 35% 45% 55% 60% 65% 65% 65% 70% 70% 70% 4
10.51-15 35% 45% 50% 55% 60% 60% 60% 65% 65% 65% 5
15.1-20 25% 35% 45% 50% 55% 55% 55% 55% 55% 60% 6
20.1-28 25% 35% 40% 45% 50% 50% 50% 55% 55% 55% 7
>=28.1 10% 20% 30% 35% 40% 45% 45% 45% 45% 50% 8
 Factory Name:

Operation Bulletin

Buyer: CARREFOUR Style: I882488 Item: JACKET WITH FRONT ZIPPER Date : 10-Jan-21

Total (SMV) 15.80 Theoritical 243 Line 243 Days Tgt Production 2431
Output
Lowest Forecast
No.Of
Machine Operator (SMV) M/C 13.20 171 53 Hourly Production 158
Output Operator
Manual (SMV) M 2.60 Bal. Eff(%) 71% No.Of Asst 11 Base Efficiency 65%
Pcs/Man Operator
Total Plan
Working Time Minutes 600 64.00 64 Pitch Time 0.25
Manpower
Order Qty: 2562 Pcs Operation Bulletin Status: Costing

OP/AOP
Manual / Folder Oeration
Sl Operation Description M/C Attach SMV SAM No. of Tgt/Hr Tot. Tgt/Hr Var. Request
Req. Manpower
1 Pocket positioning mark M 0.22 0.22 0.89 1 273 273 0
2 Bone make LS 0.24 0.24 0.97 1 250 250 -23
3 Bone attatch with body LS 0.50 0.50 2.03 2 120 240 -33
4 Zipper joint with Body LS 0.50 0.50 2.03 2 120 240 -33
5 Body secssoring M 0.27 0.27 1.09 1 222 222 0
6 Zipper security tuck LS 0.50 0.50 2.03 2 120 240 -33
7 Pocket attatch with zipper LS 0.50 0.50 2.03 2 120 240 -33
8 Pocket beg servicing O/L 0.35 0.35 1.42 1 171 171 -101
9 Front part panel joint O/L 0.50 0.50 2.03 2 120 240 -33
10 Front part cut & saw joint O/L 0.50 0.50 2.03 2 120 240 -33
11 Reglane sleeve joint with front part O/L 0.50 0.50 2.03 2 120 240 -33
12 Body arrange M 0.22 0.22 0.89 1 273 273 0
13 Reglane sleeve joint with back part O/L 0.50 0.50 2.03 2 120 240 -33
14 Body mark for scessoring M 0.24 0.24 0.97 1 250 250 -23
15 Body secssoring M 0.24 0.24 0.97 1 250 250 0
16 Care lable make & joint LS 0.40 0.40 1.62 2 150 300 27
17 Side seam joint O/L 0.90 0.90 3.65 3 67 200 -73
18 Trim M 0.22 0.22 0.89 1 273 273 0
19 Collar 2 part match & join O/L 0.22 0.22 0.89 1 273 273 0
20 Collar bottom servising O/L 0.22 0.22 0.88 1 277 277 4
21 Collar mark & match with body M 0.25 0.25 1.01 1 240 240 -33
22 Collar join O/L 0.50 0.50 2.03 2 120 240 -33
23 Faching edge tuck LS 0.24 0.24 0.97 1 250 250 -23
24 Faching topstitch LS 0.40 0.40 1.62 2 150 300 27
25 Zipper tuck with faching LS 0.24 0.24 0.97 1 250 250 -23
26 Bottom hem FL 0.50 0.50 2.03 2 120 240 -33
27 Trim M 0.24 0.24 0.97 1 250 250 -23
28 Body mark for zipper joint M 0.24 0.24 0.97 1 250 250 -23
29 Zipper joint with Body LS 0.90 0.90 3.65 3 67 200 -73
30 Collar fold tuck LS 0.40 0.40 1.62 2 150 300 27
31 Back neck tape joint LS 0.45 0.45 1.82 2 133 267 -6
32 Collar closing LS 0.45 0.45 1.82 2 133 267 133
33 Back neck tape topstitch LS 0.45 0.45 1.82 2 133 267 -6
34 Neck topstitch FL 0.30 0.30 1.22 1 200 200 -73
35 Zipper topstitch LS 0.90 0.90 3.65 3 67 200 -73
36 body mark for lable joint M 0.22 0.22 0.89 1 273 273 0
37 Main lable joint LS 0.24 0.24 0.97 1 250 250 -23
38 Sleeve hem (Round Hem) FL 0.50 0.50 2.03 2 120 240 -33
39 Pocket loop mtuck LS 0.40 0.40 1.62 2 150 300 27
40 Trim M 0.24 0.24 0.97 1 250 250 -23
Total= 15.80 64

LS O/L FL BTN BRTK B/H B/A KANSAI H/S M TOTAL

32 16 5 0 0 0 0 0 0 11 64
7.71 4.186666667 1.3 0 0 0 0 0 0 2.6 15.80

NB: Critical Item so need to follow startup time & learning curve accordingly.
Prepared By: Technical I.E: Head of I.E:

Product Startups & Feeding time

PRODUCT CATEGORY & STARTUPS
Category Type SMV 1st day 2nd day 3rd day 4th day 5th day 6th day 7th day 8th day 9th day 10th day
A Very Basic <4.5 45% 60% 70% 75% 85% 85% 85% 85% 85% 85%
B Basic 4.51-7.5 40% 55% 65% 70% 75% 75% 75% 75% 75% 80%
C Semi Critical 7.51-15 35% 45% 50% 55% 60% 60% 60% 65% 65% 65%
D Critical 15.1-28 25% 35% 40% 45% 50% 50% 50% 55% 55% 55%
E Heavy Critical >=28.1 10% 20% 30% 35% 40% 45% 45% 45% 45% 50%

Standard Feeding time

Total
Category Type SMV Feeding Day 01 Day 02 Day 03 Day 04 Day 05 Day 06 Day 07 Day 08 Day 09 Day 10
Hour
A Very Basic <4.5 1.00 45% 60% 70% 75% 85% 85% 85% 85% 85% 85%
B Basic 4.51-7.5 1.30 40% 55% 65% 70% 75% 75% 75% 75% 75% 80%
C Semi Critical 7.51-15 3.00 35% 45% 50% 55% 60% 60% 60% 65% 65% 65%
D Critical 15.1-28 6.00 25% 35% 40% 45% 50% 50% 50% 55% 55% 55%
E Heavy Critical >=28.1 8.00 10% 20% 30% 35% 40% 45% 45% 45% 45% 50%
Sum

AW19 $4.41
Date : 12/25/2021 (B). To be filled by Merchant.
AW'20= $4.13
Target= $4.00

(A). To be filled by Merchant. Body Color Order Qty Pcs Unit Price Total value US $

Buyer Name : Beige1(Additional qty) 2562 $ 4.35 $ 11,144.70

Items Description : Polar fleece sweatshirt full zipper opening $ 4.35 $ -
Season. : AW'21 $ -
Style No: $ -
Size S-XXL $ -
PO No. : $ -
$ -
Total 2562 $ 11,144.70
Contract No.where applicable: Deduct if any commission : Buying commission 6 % + 1 % Deffered - $ 668.68
3 combo , Side Pkt with zip + string Actual total FOB $ 4.09 $ 10,476.02

(C). To be filled by Merchant (D) To be filled up by C

Initial cost breakdown

Cons/ Total projected

SL # Description of Items Unit Gmt. Qty. Total require Qty Unit Price $ Supplier Name SL# BTB L/C #
Dzn amount USD $

1 100% polyester micro fleece 200 gsm (Beige Melange) KG 2562 4.71 1006 $ 5.25 $ 5,279.32 H-wear 1

2 $ - H-wear

3 $ - H-wear

3 KG 0 0 $ -

0 $ -
4 $ -
8
9
(a). Sub-total Fabric cost $ 5,279.32
% of FOB $ 0.50
1 Carton + tag pin + gum tape PC 2562 1 2690 $1.20 $ 269.01 LPD 1
2 Thread PC 2562 1 2690 $0.65 $ 145.71 LPD
3 sports sticker PC 2562 1 2690 $ - LPD
4 Care label PC 2562 1 2690 $0.06 $ 13.45 LPD
5 Barcode Label PC 2562 1 2690 $0.06 $ 13.45 LPD
6 Main label PC 2562 1 2690 $0.15 $ 33.63 LPD
7 Blister Poly PC 2562 1 2690 $0.15 $ 33.63 LPD
8 #5 Nylon reverse Zippers with thumb puller PC 2562 1 2690 $2.15 $ 481.98 NEO 3
Pocket zipper 2 pc per garment Pc 2562 2 5380 $0.58 $ 260.04
Zipper puller strings 3 pcs per garment PC 2562 3 8070 $0.40 $ 269.01
9 Twill tape 1 cm PC 2562 1 2690 $0.50 $ 112.09 LPD 4
10 Hanger CAR GFC 433C BLACK PC 2562 1 2690 $3.00 $ 672.53 LPD 5
Accessories & Hanger sticker PC 2562 1 2690 $ -
Trims
11 Body Size sticker PC 2562 1 2690 $0.15 $ 33.63 LPD 7
12 Colour chip PC 2562 1 224 $0.05 $ 0.93 LPD 8
13 Hang tag PC 2562 1 2690 $0.12 $ 26.90 LPD 10
14 Carton sticker PC 2562 1 224 $0.60 $ 11.21 LPD
15 Oil Tissue for hanger clip PC 2562 1 2690 $0.10 $ 22.42 LPD
16 Promo hang tag PC 640.5 1 673 $0.12 $ 6.73 LPD
17 Promo gum tape pc 640.5 1 673 $0.10 $ 5.60
18 Inner sticker pc 1 0 $0.24 $ -
19 pc 1 0 $ -
20 1 0 $0.00 $ -
21 1 0 $0.00 $ -
22 PC 1 0 $0.00 $ - OPSEC DELTA 11
(b). Sub-total Accessories & Trims Expenses $10.38 $ 2,411.94
% of FOB $ 0.23
1 Testing Charge 2562 1 2690 $ 0.40 $ 89.67 1
2 Wash( acid wash) 1 0 $ - 2
3 Printing Charge Embossed Logo 2562 1 2690 $ - 3
4 Eemargency found 1 0 4
Embroidery Charge 1 0
Test, Inspection, 5 Import Freight $ 50.00 5
Embellishment &
Freight 6 Courier Charge $ 50.00 6
Logistic charge 2562 1 2562 $ 70.00
AUDIT (COMPLAINCE)/WRAP
7 Inspection Charge $ 50.00 7
B/L CHARGE $ 50.00
8 Financial Charge 0.75% $ 83.59 8
(C). Sub-total Testing & Inspection & Embellishment Expenses $ 443.26
% of FOB $ 0.04
Total expenses (a+b+c) $ 8,134.51
% of FOB $ 0.78

Projected C.M. sign by MD. dated On ……..

19.4 Prepared By:
Master L/C value $ 10,476.02 Approved By Departm
Merchant Name : Moynul Total Raw-Material value $ 8,134.51
CM Value$ $ 6,906.51 Name :
Position : Merchandiser C.M. per Doz $ $ 32.35
C.M. per Unit $ $ 2.70 Position :

CM Ratio (%) 66%

Taken $4565.00 from sty# 13200539 (Collection- MN2)
90K Fisibility CM $ 32.35

53 M/C, 92 Pcs