Stylewise Profit & Loss Analysis Based On Projected Production Plan

FS Buyer Style SWIMMING 40000 45 17.09 54.2% $ 21.77 $ 32.35

Item Type : Critical
Buyer Name : Buyer

Style : Style

Item Description : SWIMMING SHORT

Production Month : Jan-22

Season : SS'22

No. Particulars Unit For example Target Eff Production Set-up Utilized Shipment
Days PO : PO Qty
1 Total Quantity For Related Style Pcs. 40000 % /day Loss hour hour Date
2 No. of Machine Required Per Line No. 45 1st 25% 513 5.4 4.6 N23457802 10000 15-Feb-22
3 No. of Helper Required Per Line No. 14 2nd 35% 719 3.5 6.5 N23457803 10000 15-Feb-22
4 Required SMV for this style Min. 17.09 3rd 45% 924 1.7 8.3 N23457804 10000 25-Feb-22
5 Anticipated Effiency Target % % 54.2% 4th 50% 1027 0.8 9.2 N23457805 10000 10-Mar-22
6 Anticipated Production Per Hour Pcs. 111 5th 55% 1130 0.0 10.1
7 Total Working Hours In a Day Hrs. 10 6th 55% 1130 0.0 10.1
8 Average Production Per Day Pcs. 1113 7th 55% 1130 0.0 10.1
9 Total Working Days in Month Days 26 8th 55% 1130 0.0 10.1
10 Total Production Cost Per Machine Per Month Tk. 90000 9th 55% 1130 0.0 10.1
11 Per Day Machine Cost Tk. 3462 10th 60% 1232 0.0 11.1
12 Cost Per Minute In Tk. Tk. 5.77 11th 60% 1232 0.0 11.1
13 Cost Per Minute In Dollar USD 0.070 12th 60% 1232 0.0 11.1
14 Per Day Line Cost Based On The No. of Machine Used Tk. 155769 13th 60% 1232 0.0 11.1
15 Set Up Time For The Concern Style Days 2.28 14th 60% 1232 0.0 11.1
16 Set Up Time Cost For The Concern Style Based On No. of Machine Used & Required Days Tk. 355396 15th 60% 1232 0.0 11.1
17 Total Production Days Required For The Concern Style Including Set Up Time Days 38.21 16th 60% 1232 0.0 11.1
18 Total Production Cost Incurred For This Style Tk. 5951593 17th 60% 1232 0.0 11.1
19 Per Piece Projected Unit Cost Tk. 148.79 18th 60% 1232 0.0 11.1
20 Production Cost In USD Per Pcs Dollar $ 1.81 19th 60% 78
21 Production Cost In USD Per DZ Dollar $ 21.77 0.0
22 Projected CM In USD Per DZ Dollar $ 32.35 Total 54.2% 20000 11.4 178.9
23 Anticipated Profit & Loss In DZ For This Style Dollar $ 10.57 Anticipated Set-up day/Line 1.14 Total 40000 TTL slot 3
Plan allocated Line 2
Required days per Line to
19.1 Days
complete FS Qty.
Note: Pls Fill Up The ***red color*** Cell

Efficiency Requirement Critical Points

SMV 1 day
st
2 day
nd
3 day
rd
4 day
th
5 day
th
6 day
th
7 day
th
8 day
th
9 day 10 day
th th
1
<4.5 45% 60% 70% 75% 85% 85% 85% 85% 85% 85% 2
4.51-7.5 40% 55% 65% 70% 75% 75% 75% 75% 75% 80% 3
7.51-10.5 35% 45% 55% 60% 65% 65% 65% 70% 70% 70% 4
10.51-15 35% 45% 50% 55% 60% 60% 60% 65% 65% 65% 5
15.1-20 25% 35% 45% 50% 55% 55% 55% 55% 55% 60% 6
20.1-28 25% 35% 40% 45% 50% 50% 50% 55% 55% 55% 7
>=28.1 10% 20% 30% 35% 40% 45% 45% 45% 45% 50% 8
 Factory Name:

Operation Bulletin

Buyer: RELIANCE Style: RW-RL-326(7836453) Item: SWIMMING SHORT Date : 18-Jan-22

Total (SMV) 17.09 Theoritical 200 Line 200 Days Tgt Production 2001
Output
Lowest Forecast
No.Of
Machine Operator (SMV) M/C 13.66 133 45 Hourly Production 130
Output Operator
Manual (SMV) M 3.43 Bal. Eff(%) 67% No.Of Asst 12 Base Efficiency 65%
Pcs/Man Operator
Total Plan
Working Time Minutes 600 57.00 57 Pitch Time 0.30
Manpower
Order Qty: Operation Bulletin Status: Costing

OP/AOP
Manual / Folder Oeration
Sl Operation Description M/C Attach SMV SAM No. of Tgt/Hr Tot. Tgt/Hr Var. Request
Req. Manpower
1 Back rise join OL 0.30 0.30 1.00 1 200 200 0 0
2 Back rise t/s with thread cut SN 0.30 0.30 1.00 1 200 200 0
3 mash & west belt elastic measure & cut HP 0.50 0.50 1.67 2 120 240 120
4 mash side with label & ineam ol OL 0.50 0.50 1.67 2 120 240 120
5 Leg elastic & west elastic ring tack SN 0.40 0.40 1.33 1 150 150 -50 0
6 mash leg elastic join OL 0.60 0.60 2.00 2 100 200 0
7 Front rise join OL 0.30 0.30 1.00 1 200 200 0 0
8 Front rise t/s SN 0.30 0.30 1.00 1 200 200 0 0
9 welt pkt psn mark HP 0.30 0.30 1.00 1 200 200 0 0
10 welt pkt rolling SN 0.25 0.25 0.83 1 240 240 40 0
11 welt pocket join DN 0.45 0.45 1.50 1 133 133 -67 0
12 welt pocket middle cut HP 0.35 0.35 1.17 1 171 171 -29 0
13 welt pkt corner tack SN 0.20 0.20 0.67 1 300 300 100 1
14 welt pkt down t/s SN 0.45 0.45 1.50 1 133 133 -67 0
15 welt pkt Upper t/s SN 0.40 0.40 1.33 1 150 150 -50 0
16 Fr pkt Same & facing join with pkting SN 0.35 0.35 1.17 1 171 171 -29 1
17 Front pkt run stitch SN 0.30 0.30 1.00 1 200 200 0 2
18 Front pkt bag close OL 0.45 0.45 1.50 2 133 267 67 3
19 Front pkt & slit bartek-*6 BT 0.36 0.36 1.20 1 167 167 -33 4
20 side slit mark HP 0.28 0.28 0.93 1 214 214 14 0
21 side slit ol OL 0.30 0.30 1.00 1 200 200 0 Independent
22 side slit fold t/s SN 0.50 0.50 1.67 2 120 240 40 0
23 Match front & back part HP 0.30 0.30 1.00 1 200 200 0 Independent
24 join inseam OL 0.50 0.50 1.67 2 120 240 40 0
25 Join side seam Ol 0.65 0.65 2.17 2 92 185 -15 0
26 Side t/stitch SN 0.50 0.50 1.67 2 120 240 40 0
27 Mash cut mark & match with body HP 0.35 0.35 1.17 1 171 171 -29 0
28 Mash join with belt SN 0.70 0.70 2.33 2 86 171 -29 0
29 Mash & belt ol OL 0.40 0.40 1.33 1 150 150 -50 0
30 Waist belt mark HP 0.30 0.30 1.00 1 200 200 0 Dependent
31 Waist belt hole make BH 0.30 0.30 1.00 1 200 200 0 0
32 Waist belt ring tack SN 0.30 0.30 1.00 1 200 200 0 Dependent 26
33 Waist belt match HP 0.30 0.30 1.00 1 200 200 0 0
34 Waist belt join SN 0.60 0.60 2.00 2 100 200 0 0
35 Elastic insert & vertical tack SN 0.85 0.85 2.83 3
36 Waist belt t/s bottom KAN 0.60 0.60 2.00 2
37 Waist belt t/s top KAN 0.55 0.55 1.83 2 109 218 18 0
38 Body turn HP 0.25 0.25 0.83 1 240 240 40 0
39 Bottom hem SN 0.60 0.60 2.00 2 100 200 0 0
40 Size label &main label join SN 0.40 0.40 1.33 1 150 150 -50 0
41 Thread trimming HP 0.50 0.50 1.67 2
Total= 17.09 57

SN DN OL KAN BT BH EH FOA IR HP TOTAL

24 1 14 4 1 1 0 0 0 12 57
7.4 0.45 4 1.15 0.36 0.3 0 0 0 3.43 17.09

NB: Critical Item so need to follow startup time & learning curve accordingly.
Prepared By: Technical I.E: Head of I.E:

Product Startups & Feeding time

PRODUCT CATEGORY & STARTUPS
Category Type SMV 1st day 2nd day 3rd day 4th day 5th day 6th day 7th day 8th day 9th day 10th day
A Very Basic <4.5 45% 60% 70% 75% 85% 85% 85% 85% 85% 85%
B Basic 4.51-7.5 40% 55% 65% 70% 75% 75% 75% 75% 75% 80%
C Semi Critical 7.51-15 35% 45% 50% 55% 60% 60% 60% 65% 65% 65%
D Critical 15.1-28 25% 35% 40% 45% 50% 50% 50% 55% 55% 55%
E Heavy Critical >=28.1 10% 20% 30% 35% 40% 45% 45% 45% 45% 50%

Standard Feeding time

Total
Category Type SMV Feeding Day 01 Day 02 Day 03 Day 04 Day 05 Day 06 Day 07 Day 08 Day 09 Day 10
Hour
A Very Basic <4.5 1.00 45% 60% 70% 75% 85% 85% 85% 85% 85% 85%
B Basic 4.51-7.5 1.30 40% 55% 65% 70% 75% 75% 75% 75% 75% 80%
C Semi Critical 7.51-15 3.00 35% 45% 50% 55% 60% 60% 60% 65% 65% 65%
D Critical 15.1-28 6.00 25% 35% 40% 45% 50% 50% 50% 55% 55% 55%
E Heavy Critical >=28.1 8.00 10% 20% 30% 35% 40% 45% 45% 45% 45% 50%
Sum

AW19 $4.41
Date : 12/25/2021 (B). To be filled by Merchant.
AW'20= $4.13
Target= $4.00

(A). To be filled by Merchant. Body Color Order Qty Pcs Unit Price Total value US $

Buyer Name : Beige1(Additional qty) 2562 $ 4.35 $ 11,144.70

Items Description : Polar fleece sweatshirt full zipper opening $ 4.35 $ -
Season. : AW'21 $ -
Style No: $ -
Size S-XXL $ -
PO No. : $ -
$ -
Total 2562 $ 11,144.70
Contract No.where applicable: Deduct if any commission : Buying commission 6 % + 1 % Deffered - $ 668.68
3 combo , Side Pkt with zip + string Actual total FOB $ 4.09 $ 10,476.02

(C). To be filled by Merchant (D) To be filled up by C

Initial cost breakdown

Cons/ Total projected

SL # Description of Items Unit Gmt. Qty. Total require Qty Unit Price $ Supplier Name SL# BTB L/C #
Dzn amount USD $

1 100% polyester micro fleece 200 gsm (Beige Melange) KG 2562 4.71 1006 $ 5.25 $ 5,279.32 H-wear 1

2 $ - H-wear

3 $ - H-wear

3 KG 0 0 $ -

0 $ -
4 $ -
8
9
(a). Sub-total Fabric cost $ 5,279.32
% of FOB $ 0.50
1 Carton + tag pin + gum tape PC 2562 1 2690 $1.20 $ 269.01 LPD 1
2 Thread PC 2562 1 2690 $0.65 $ 145.71 LPD
3 sports sticker PC 2562 1 2690 $ - LPD
4 Care label PC 2562 1 2690 $0.06 $ 13.45 LPD
5 Barcode Label PC 2562 1 2690 $0.06 $ 13.45 LPD
6 Main label PC 2562 1 2690 $0.15 $ 33.63 LPD
7 Blister Poly PC 2562 1 2690 $0.15 $ 33.63 LPD
8 #5 Nylon reverse Zippers with thumb puller PC 2562 1 2690 $2.15 $ 481.98 NEO 3
Pocket zipper 2 pc per garment Pc 2562 2 5380 $0.58 $ 260.04
Zipper puller strings 3 pcs per garment PC 2562 3 8070 $0.40 $ 269.01
9 Twill tape 1 cm PC 2562 1 2690 $0.50 $ 112.09 LPD 4
10 Hanger CAR GFC 433C BLACK PC 2562 1 2690 $3.00 $ 672.53 LPD 5
Accessories & Hanger sticker PC 2562 1 2690 $ -
Trims
11 Body Size sticker PC 2562 1 2690 $0.15 $ 33.63 LPD 7
12 Colour chip PC 2562 1 224 $0.05 $ 0.93 LPD 8
13 Hang tag PC 2562 1 2690 $0.12 $ 26.90 LPD 10
14 Carton sticker PC 2562 1 224 $0.60 $ 11.21 LPD
15 Oil Tissue for hanger clip PC 2562 1 2690 $0.10 $ 22.42 LPD
16 Promo hang tag PC 640.5 1 673 $0.12 $ 6.73 LPD
17 Promo gum tape pc 640.5 1 673 $0.10 $ 5.60
18 Inner sticker pc 1 0 $0.24 $ -
19 pc 1 0 $ -
20 1 0 $0.00 $ -
21 1 0 $0.00 $ -
22 PC 1 0 $0.00 $ - OPSEC DELTA 11
(b). Sub-total Accessories & Trims Expenses $10.38 $ 2,411.94
% of FOB $ 0.23
1 Testing Charge 2562 1 2690 $ 0.40 $ 89.67 1
2 Wash( acid wash) 1 0 $ - 2
3 Printing Charge Embossed Logo 2562 1 2690 $ - 3
4 Eemargency found 1 0 4
Embroidery Charge 1 0
Test, Inspection, 5 Import Freight $ 50.00 5
Embellishment &
Freight 6 Courier Charge $ 50.00 6
Logistic charge 2562 1 2562 $ 70.00
AUDIT (COMPLAINCE)/WRAP
7 Inspection Charge $ 50.00 7
B/L CHARGE $ 50.00
8 Financial Charge 0.75% $ 83.59 8
(C). Sub-total Testing & Inspection & Embellishment Expenses $ 443.26
% of FOB $ 0.04
Total expenses (a+b+c) $ 8,134.51
% of FOB $ 0.78

Projected C.M. sign by MD. dated On ……..

19.4 Prepared By:
Master L/C value $ 10,476.02 Approved By Departm
Merchant Name : Moynul Total Raw-Material value $ 8,134.51
CM Value$ $ 6,906.51 Name :
Position : Merchandiser C.M. per Doz $ $ 32.35
C.M. per Unit $ $ 2.70 Position :

CM Ratio (%) 66%

Taken $4565.00 from sty# 13200539 (Collection- MN2)
90K Fisibility CM $ 32.35

53 M/C, 92 Pcs