Decanter Centrifuges

Products Overview
2020 – Revision K

10050 Cash Road

Stafford, Texas 77477 • 281-261-5778
www.ElginSeparationSolutions.com
Full-Service OEM
Engineering, Design, Manufacturing, Commissioning and Servicing.

Waste
Solids Control
Management

System Fluid
Integration and Management
Modular and
Construction Conditioning

As a division of Elgin Power & Separation Solutions, Elgin Separation Solutions is able
to tackle both the small and the big projects, regardless of location or well complexity.
Organizational Footprint
And Key Customers.

Existing Operational
Footprint / Technicians

International Agent
Supported Sales Region
Centrifuge Portfolio
Fine and Ultra-Fine Solids Removal.

ESS-936HD2 ESS-1450HD2 ESS-1655HD

Maximum G Force: 2,600 2,100 2,300

Maximum Speed: 4,500 rpm 3,250 rpm 3,400 rpm

Capacity: 75 gpm (4.7 lps) 200 gpm (12 Lps) 265 gpm (17 Lps)

Bowl Diameter: 9’’ (229 mm) 14’’ (356 mm) 16’’ (406 mm)

Bowl Length: 36’’ (914 mm) 50’’ (1,270 mm) 55’’ (1,397 mm)

Gearbox Ratio: 40:1 52:1 or 125:1 56:1

Elgin’s decanter centrifuges can be fitted with a host of VFD, FHVD, MVD control
options in both explosion proof and non-explosion proof configurations.
Centrifuge Portfolio
Fine and Ultra-Fine Solids Removal.

ESS-1842BD ESS-1850BD ESS-1967HD2

Maximum G Force: 1,130 1,130 2,600

Maximum Speed: 2,100 rpm 2,100 rpm 3,100 rpm

Capacity: 40 gpm (2.5 Lps) 265 gpm (17 Lps) 500 gpm (31 Lps)

Bowl Diameter: 18’’ (475 mm) 18’’ (475 mm) 19’’ (470 mm)

Bowl Length: 42’’ (1,066 mm) 50’’ (1,270 mm) 67’’ (1,702 mm)

Gearbox Ratio: SA-69 80:1 or SA-69 140:1 SA-69 80:1 or SA-69 140:1 80:1

Elgin’s decanter centrifuges can be fitted with a host of VFD, FHVD, MVD control
options in both explosion proof and non-explosion proof configurations.
Centrifuge Portfolio
Fine and Ultra-Fine Solids Removal.

ESS-2438BD ESS-2460BD ESS-2272HD2

Maximum G Force: 1,130 2,350 2,750

Maximum Speed: 2,100 rpm 2,600 rpm 3,000 rpm

Capacity: 100 gpm (6.3 Lps) 100 gpm (6.3 Lps) 550 gpm (35 Lps)

Bowl Diameter: 24’’ (610 mm) 24’’ (610 mm) 21.5’’ (546 mm)

Bowl Length: 38’’ (965 mm) 60’’ (1,524 mm) 72’’ (1,829 mm)

Gearbox Ratio: SA-69 80:1 or SA-69 140:1 SA-69 80:1 or SA-69 140:1 48:1

Elgin’s decanter centrifuges can be fitted with a host of VFD, FHVD, MVD control
options in both explosion proof and non-explosion proof configurations.
Centrifuge Controls Portfolio
Available options are dependent on the centrifuge and application

NEMA 7X Cast NEMA 4X SS VFD NEMA 4X SS VFD with NEMA 7X Cast VFD Hydraulically Driven
Aluminum Enclosure Cabinet Enclosure with HMI Air Conditioning Enclosure (FHVD)
(MVD) HMI and Purged Air
Class I – Division I Class I – Division II Non- Class I – Division I Class I – Division I Class I – Division I
Explosion Proof (ATEX Explosion Proof Explosion Proof Explosion Proof Explosion Proof (ATEX
Zone I Panel Available) Zone I Panel Available)
Manual Stop/Start with Fully Variable Frequency Fully Variable Frequency Main Drive Variable Fully Variable Speed
Fluid Clutch Soft Start Controlled Controlled Frequency Controlled Controlled
Push-Button Controls HMI Touch-Screen HMI Touch-Screen Push-Button Controls Push-Button Controls

Dual-Sheave Poly-chain Sheave Poly-chain Sheave Standard Sheave N/A

Poly-chain
 ESS-936HD2
High Speed Decanter Centrifuge
 ESS-936HD2
Key Features Overview

Four replaceable Pond depth set by Fitted with a 15HP 40:1 Gear Box (solids Standard Dual- Standard Main Drive
“wide-mouth”, four, adjustable NEMA Premium removal) with an Sheave Carbon-Fiber Bearing Thermal-
Delchome 90™ 304SS, epicentric continuous duty industry-leading 3.2 Poly-Chain Drive Couple Protection
discharge ports and liquid-end discharge main drive motor. kN torque. Excellent System provides for Interlock System.
plows for easy field ports. easy to field Ensures “sweet spot” for low volume dual speeds without
maintenance. manage & durable. motor demand. liquid/solids the use of a VFD.
separation.
ESS-936HD2
Hydraulic Performance Curve – Flow Loop Validated
 ESS-1450HD2
High Speed Decanter Centrifuge
 ESS-1450HD2
Key Features Overview

Four replaceable Pond depth set by Fitted with a 50HP 52:1 or 125:1 Gear Standard Dual- Standard Main Drive
“wide-mouth”, four, adjustable NEMA Premium Box (for dewatering) Sheave Carbon-Fiber Bearing Thermal-
Delchome 90™ 304SS, epicentric continuous duty with an industry- Poly-Chain Drive Couple Protection
discharge ports and liquid-end discharge main drive motor. leading 3.2 kN System provides for Interlock System.
plows for easy field ports. easy to field Ensures “sweet spot” torque. Excellent for dual speeds without
maintenance. manage & durable. motor demand. heavy drilling fluids. the use of a VFD.
ESS-1450HD2
Hydraulic Performance Curve – Flow Loop Validated
 ESS-1450HD2
Designed for Durability and Dependability

All surfaces fully sand- Skid and frame made Redesigned main-drive Stainless steel machined Heavy duty cast NEMA
blasted and powder- from ASTM A36 ¼” pillow block utilizing rotating assembly for 7X control panel.
coated for maximum tubular and plate steel to high-quality, premium maximum corrosion
wear protection under maximize equipment life. ball bearings. protection.
harsh conditions.
 ESS-1450HD2
Safety Interlocks and Equipment Protection Systems

Fluid clutch installed to
protect motor during
start-up and when “pack-
off” conditions arise; fully
disengages motor.
Main drive bearing Centrifuge frame Back-drive high-torque Motor overload
thermal-couple vibration sensor protection system will protection & centrally
sensor protection protection system to protect the centrifuge located E-Stop.
system to shut down shut down centrifuge during “pack-off”.
centrifuge when with heavy imbalances. Interlocked with
bearings start to fail. controls.
 ESS-1450 HD2
Ergonomic Design and Improved Machine Guards

DNV 2.7.1 compliant
lifting eyes. Additional
lifting points installed on
the skid base to provide
full installation flexibility.
Full coverage main-drive Lowered centrifuge Stainless steel top cover, Full cage machine guard
belt guard to protect center of gravity and bottom cover and for the gear box and
employees, the sheaves, direct access to motor, machine guards to torque-arm assembly.
and the belt. belts, and sheaves to ensure maximum
improve maintenance. equipment life.
 ESS-1655HD
High Speed Decanter Centrifuge
 ESS-1655 HD2
Key Features Overview

The ESS-1655HD Pond depth is set by Fitted with a 60HP 56:1 premium gear Standard carbon- Standard main drive
utilizes four, large- six, adjustable 304SS, NEMA-Premium box powered by a fiber poly-chain drive bearing thermal-
mouth, hardened epicentric liquid-end continuous duty 20HP back-drive. system for maximum couple protection
solids discharge wear discharge ports. main drive motor. excellent for heavy life. No belt re- interlock system.
inserts to maximize Easy to manage & Ensures “sweet spot” drilling fluids. tensioning required.
equipment life. durable. motor demand.
ESS-1655HD2
Hydraulic Performance Curve
 ESS-1655HD2
Designed for Durability and Dependability

All surfaces fully sand- 304 stainless steel Skid and frame made Sectioned plates on the High-speed precision
blasted and powder- machined rotating from ASTM A36 3/8” inside cover direct fluid ball-bearings installed in
coated for maximum wear assembly and cover for tubular and plate steel to into discharge valve. both pillow blocks and
protection under harsh maximum corrosion maximize equipment life. conveyor bearings.
conditions. protection.
 ESS-1655HD2
Safety Interlocks and Equipment Protection Systems

Main drive overload Main drive bearing Centrifuge frame Front-mounted Back drive overload
protection automatically thermal-couple sensor vibration sensor Emergency Stop and protection automatically
built into HMI control protection system. protection system. centrifuge cover sensor built into HMI controls.
interface. interlock.
 ESS-1655HD2
Ergonomic Design and Improved Machine Guards

DNV 2.7.1 compliant OSHA compliant full Lift-assist spring hinges Stainless steel top cover, Full cage machine guard
lifting eyes on the upper coverage main-drive reduce operator strain bottom cover and for the gear box and
edge of centrifuge frame belt guard to protect when opening the top machine guards to motor coupling.
to support unobstructed employees, the sheaves, cover. ensure maximum
lifts. and the belt. equipment life.
ESS-1842BD & ESS-1850BD
Low Speed Decanter Centrifuge
 ESS-1842BD & ESS-1850BD
Key Features Overview

The ESS-1850 HD Pond depth Set by Fitted with a 150HP 80:1 premium gear High strength V-belt Heavy duty pillow
utilizes a 360 degree four, adjustable NEMA-Premium box powered by a for continuous motor block with SKF
discharge port 304SS, epicentric continuous duty industry leading performance to bearings.
arrangement that liquid-end discharge main drive motor. 40HP back-drive. rotating assembly.
ensures smooth ports. Easy to Ensures “sweet spot” excellent for heavy
directed discharge of manage & durable. motor demand. drilling fluids.
the solids.
 ESS-1967HD2
High Speed Decanter Centrifuge
 ESS-1967HD2
Key Features Overview

The ESS-1967HD2 Pond depth Set by Fitted with a 125HP 80:1 premium gear Standard carbon- Standard main drive
utilizes a 360 degree six, adjustable 304SS, NEMA-Premium box powered by a fiber poly-chain drive bearing thermal-
discharge port epicentric liquid-end continuous duty industry leading system for maximum couple protection
arrangement that discharge ports. main drive motor. 40HP back-drive. life. No belt re- interlock system.
ensures smooth Easy to manage & Ensures “sweet spot” excellent for heavy tensioning required.
directed discharge of durable. motor demand. drilling fluids.
the solids.
ESS-1967HD2
Hydraulic Performance Curve – Flow Loop Validated
 ESS-1967HD2
Designed for Durability and Dependability

All surfaces fully sand- Skid and frame made Dual mated high-speed 304 stainless steel 304 stainless steel
blasted and powder- from ASTM A36 3/8” precision ball-bearings machined rotating solids-discharge wear
coated for maximum wear tubular and plate steel to provide for double the assembly and cover for ring.
protection under harsh maximize equipment life. L10 life and more stable maximum corrosion
conditions. bearing operation. protection.
 ESS-1967HD2
Safety Interlocks and Equipment Protection Systems

Back drive overload Front-mounted Centrifuge frame Main drive bearing Main drive overload
protection automatically Emergency Stop and vibration sensor thermal-couple sensor protection automatically
built into HMI control centrifuge cover sensor protection system. protection system. built into HMI control
interface. interlock. interface.
 ESS-1967HD2
Ergonomic Design and Improved Machine Guards

Full cage machine guard DNV 2.7.1 compliant lifting
for the gear box and eyes on the upper edge of
motor coupling. centrifuge frame to support
unobstructed lifts.
Lift-assist spring hinges Stainless steel top cover, OSHA compliant full
reduce operator strain bottom cover and coverage main-drive
when opening the top machine guards to belt guard.
cover. ensure maximum
equipment life.
ESS-1967HD2
A Myriad of Available Options
Coating Options Electrical Ratings
Centrifuge Electrical Standards Options • Custom Paint • 460V / 60Hz – 3 Phase
• Class I – Division I Centrifuge • Custom Branding • 415V / 50Hz – 3 Phase
• Class I – Division II Centrifuge • Marine Offshore Coating • 380V / 50Hz – 3 Phase
• CE / ATEX / GOST R / Australian • 600V / 60Hz – 3 Phase

Support Systems
• Progressive Cavity Feed Pump
• Telescoping Stand
• Screw Conveyors VFD Controls Options
• Discharge Chutes • Class I – Division II Non-Explosion Proof VFD with HMI
• Integrated Dewatering Systems • Class I – Division I Explosion Proof Purge Air VFD with HMI
 ESS-2272HD2
High Speed Decanter Centrifuge
ESS-2272HD2
System Features

150 HP Continuous
Duty Energy Efficient
Main-Drive Motor

60 HP Back-Drive
Motor Coupled with
48:1 Three-Stage
Planetary Gearbox

Six (6) Adjustable

Liquid-End
Discharge Ports

Eight (8) Wide-

Mouth Solids-End
Heavy-Duty Discharge Ports
Pillow Blocks
with Premium
Bearings
ESS-2272HD2
Hydraulic Performance Curve – Flow Loop Validated
ESS-2438BD & ESS-2460BD
Low Speed Decanter Centrifuge
ESS-2438BD & ESS-2460BD
Key Features Overview

The ESS-1850 HD Pond depth Set by Fitted with a 75HP 80:1 premium gear Heavy duty,precision
utilizes a 360 degree four, adjustable NEMA-Premium box powered by a machined pillow
discharge port 304SS, epicentric continuous duty industry leading block with SKF
arrangement that liquid-end discharge main drive motor. 40HP back-drive. bearings.
ensures smooth ports. Easy to Ensures “sweet spot” excellent for heavy
directed discharge of manage & durable. motor demand. drilling fluids.
the solids.
ESS-2460BD
Hydraulic Performance Curve – Flow Loop Validated
VFD HMI Centrifuge Controls
ESS-1967 HD2 Proprietary VFD Controls

NEMA 4X SS VFD Cabinet Enclosure with NEMA 4X SS VFD Cabinet Enclosure with
Integrated Touch-Screen Human/Machine Integrated Touch-Screen HMI, Nitrogen Purged
Interface Cabinet and Air Conditioning
Class I – Division II Non-Explosion Proof Class I – Division I Explosion Proof

Fully Variable Frequency Controlled Fully Variable Frequency Controlled

Main Drive and Back Drive Main Drive and Back Drive
High Contrast Weather-Resistant High Contrast Weather-Resistant
HMI Touch-Screen HMI Touch-Screen
Packaged Dewatering
Solutions
Centrifuge Packages
Packaged Dewatering Systems
Centrifuge Technology Integrated with Polymer Injection

20 Foot Containerized Dewatering System

Built inside a 20’ container featuring the ESS-1450HD2
decanter centrifuge. Polymer tanks for coagulant and
flocclulant with dedicated pumps for injection into
manifold with static mixers. Nema 4x control panel with
HMI interface controls the entire system. Explosion proof
configurations available.

40 Foot Containerized Dewatering System

Built inside a 40’ container featuring the ESS-1967HD2
decanter centrifuge. Polymer tanks for coagulant and
flocclulant with dedicated pumps for injection into
manifold with static mixers. Nema 4x control panel with
HMI interface controls the entire system. Explosion proof
configurations available.

Each XP Polisher system can be integrated with a number of

customer-specified customizations.
Packaged Dewatering Systems
Highly Engineered, Full-Integrated, Solids Control Management Systems.

Elgin can fully integrate a number of processes into a

single 20’ or 40’ standard shipping container.
Packaged Chemical Injection Systems
Highly Engineered, Full-Integrated, Solids Control Management Systems.

10’ Design

20’ Design

Elgin can fully integrate a number of processes into a

single 10’, 20’ or 40’ standard shipping container.
 XP Polishers
Mobile Centrifuge Packages
HDD Centrifuge Integration
Centrifuge Technology Targets Near Colloidal and Ultra Fine Solids

KEMTRON 600 XPT or Independent ESS-1967 Independent ESS-1655

XPS Integrated ESS-1450
HD2 Centrifuge System
Build seamlessly into the
primary mud system, the XPT
and XPS Polishing Systems
provide maximize drilling fluid
life. Fully integrated
centrifuge, dilution tank, PC
pump, screw conveyor and
centrate pump.
HD2 XP Polisher Mobile
Centrifuge Packages
Built into a 36K triple-axel when
using a single ESS-1967HD2
centrifuge or a 56’ dual-axel
rock-over trailer, when using
two ESS-1967HD2 centrifuges,
these systems are designed to
handle large volumes of drilling
fluids without slowing down
drilling operations.
HD2 XP Polisher Mobile
Centrifuge Package
Utilizing a 30K triple-axel
trailer, the ESS-1655 XP
Polisher integrates with
existing solids control assets
(i.e. KEMTRON 400, KEMTRON
600, KEMTRON 800, etc.). On
board power and chemical
injection (Select Floc LP3)
systems are available for 100%
removal of suspended solids.

Each XP Polisher system can be integrated with a number of

customer-specified customizations.
KEMTRON 600XPS System
Mobile Systems are Designed to Provide a Series of Integrated Processes:

Fluid Transport, Tertiary Fluid Mixing & Secondary Primary

Flow & Mixing Treatment Containment Separation Separation
Provides feed to Performed via Provides drilling fluid Performed via hydro- Performed via a
hydro-cyclone system, decanter centrifuge to management & mixing cyclones to achieve a shaker system to
mixing systems, and achieve a tertiary cut through the use of secondary cut down to achieve a primary cut
tank agitation. down to 5 microns. tanks & agitators. 30 microns. down to 100 microns.

Packaged mud reclamation systems are designed to integrate a number of

processes into one platform and may include generator packages and trailers.
 ESS-1967HD2 XP Polishing System
Mobile Systems are Designed to Provide a Series of Integrated Processes:

Maximum Fluid Centrifuge Feed High Volume On-Board

Control Management System Treatment Generator Power
Integrated proprietary Integrated centrate Performed via an on- Uses our most Powered by a 100KW
HMI touch-screen VFD tank and self-priming board VFD adjustable advanced ESS-1967 prime on-board
control system. centrate pump. progressive cavity HD2 centrifuge with generator package
feed pump. variable speed drives. with remote controls.

Packaged mud reclamation systems are designed to integrate a number of

processes into one platform and may include generator packages and trailers.
ESS-1967HD2 XP Polishing System
Mobile Systems are Designed to Provide a Series of Integrated Processes:

On-Board Maximum High Volume Fluid Centrifuge

Generator Power Control Treatment Management Feed System
Powered by a 300KW Integrated proprietary Uses dual
Uses dual KEMTRON
ESS-1967 Integrated centrate Performed via dual on-
prime on-board HMI touch-screen VFD HD2EEG-1967
centrifuges
HD2with tanks and self-priming board self-priming
generator package control system. variable drives.
centrifuges with centrate pump. solids-handling feed
with remote controls. variable drives. pumps.

Packaged mud reclamation systems are designed to integrate a number of

processes into one platform and may include generator packages and trailers.
Closing the WBM & OBM Loop
Integrated Solids Control and Waste Management Products.
Flow Line Shaker System

Wet Cuttings
Drilling Rig
Discharge

Vertical Drying
Cuttings or Shaker
Dryer

Active Mud Recovered Fines Laden Fines Laden

System Drilling Fluid Centrate Filtrate

Barite Solids Dewatering

Recovery Control System for
Centrifuge Centrifuge WBM

Recovered Recovered “Dried” Waste Recovered

Barite Drilling Fluid Cuttings Drilling Fluid

Elgin’s product portfolio provides a “one-stop” shop for any solids

control management or waste management challenge.
Elgin Value
Definitive Value Proposition in Utilizing Elgin Centrifuges

Unsurpassed Unsurpassed Full-Scale

Experience
Elgin has shipped more than
500 newly manufactured
decanter centrifuges, 200
remanufactured centrifuges ,
800 newly manufactured
VCD’s and over 100
remanufactured VCDs’ to
over 40 different countries.
Durability Engineering Support
With more than 25 years of Elgin’s dedicated Engineering
experience building team evaluates system
centrifuges for the oil and hydraulics, frictional losses,
gas industry, Elgin has predictive reliability, and
developed a reputation for failure mode evaluation
the most durable systems in analysis (“FMEA”) for each
the market. The average centrifuge designed. Months
asset life exceeds 10 years of product validation testing
with proper preventative is performed prior to the
maintenance. release of any Elgin
centrifuge.

Elgin manufactures its own spare parts and consumables ensuring

100% integrated accountability for the entire centrifuge.