EPC PROJECT

Presented by :
M. A. Salman Alfarisi
PROFILE
Much. Agus Salman Alfarisi
Education :
– Bachelor : Sebelas Maret University (UNS) 2002-
2008, Civil Engineering.

Professional Experience :
PT. Wijaya Karya (Persero), Tbk
– Senior Civil Engineer for Power Plant Project with
experience 9 years.
– Head of Civil-Structure-Architecture Engineering
Section for Coal Fired Steam Power Plant Project
at Palu Location.

Professional Membership & Certification :

– Certified SKA Ahli Madya HAKI.

LinkedIn : https://www.linkedin.com/in/m-
agus-salman-al-farisi-69b41743/
 DEFINISI & JENIS PEKERJAAN
EPC/C - Engineering Procurement Construction and Commissioning, adalah suatu rangkaian proyek yang

dimulai dari kegiatan design (rekayasa engineering, rancang bangun) kemudian dilanjutkan dengan

pengadaan barang dan/atau jasa, berlanjut sampai tahap konstruksi atau pelaksanaan dan disertai dengan

commissioning (serangkaian kegiatan pemeriksaan dan pengujian).

Jenis pekerjaan EPC

– FEED (Front End Engineering Design)

– EPCC (Engineering Procurement Construction & Commisioning)

– BOT (Built Operation Transfer)

 WILAYAH KERJA
• Wilayah kerja EPC berdasar produksinya :
– Power generation plant : Coal fired steam power plant (CFSPP), Gas Fired Power plant
(GFPP), Gas Engine Power Plant (GEPP), Diesel Engiene Power Plant (DEPP), etc.
– Oil Plant: Refinery, Gathering station, Terminal, etc
– Gas Plant: LNG/LPG production, LNG/LPG storage
– Fertilizer: Ammonia, Urea, Gassification
– Petrochemical: Olefin, Polypropheline, etc
– Pipeline: Onshore, Offshore
– Industrial plant lain : Pabrik Kertas, pabrik produksi hasil perkebunan, etc.

• Wilayah kerja EPC berdasarkan area kerja :

– Onshore plant (daratan).
– Offshore plant (lepas pantai atau jauh dari daratan).
LINGKUP PEKERJAAN EPC
– Engineering (Portion 2 % ~ 8 %)

• Basic Engineering, Detail Engineering, Commissioning, Operation

– Procurement (Portion ± 70 %)

• Buying, Expediting, Traffic

– Construction (Portion ±25 %)

• Survey, Site preparation, permit, Subcon Administration, Installation, Test, Training and
Handover
PROYEK EPC Sumbagut-2 Peaker Power Plant 250 MW
(Lhokseumawe, North Sumatera)
Gas Engine Power Plant
PROYEK EPC
Coal Fired Steam Power Plant
PROYEK EPC
Coal Fired Steam Power Plant
PROYEK EPC
Coal Fired Steam Power Plant
 PROYEK EPC
Coal Fired Steam Power Plant
PROSES Coal Fired Steam Power Plant
Coal Fired Steam Power Plant
PROSES
Coal Fired Steam Power Plant
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Jetty & Associates
Area : Marine
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Ship Unloader
Area : Marine
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Conveyor, Crusher House, Transfer tower.
Area : Balance of Plant
EQUIPMENTS & FACILITIES
Coal yard, Coal Fired Steam Power Plant
• Coal Shed & Stacker Reclaimer.
Area : Balance of Plant
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Boiler
Area : Power Block
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Boiler Structure
Area : Power Block
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Steam Turbine
Area : Power Block
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Steam Turbine Building / Main House
Area : Power block
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Electro Static Precipitator & Stack
Area : Power block
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Circulating Water Intake
Area : Balance of Plant
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Circulating Water Pump House
Area : Balance of Plant
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Tank Farm
Area : Balance of Plant
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Switchyard
Area : Balance of Plant
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Pipe Rack Structure
Area : Balance of Plant
EQUIPMENTS & FACILITIES
Coal Fired Steam Power Plant
• Outfall Channel
Area : Balance of Plant
 EPC PROJECT STRUCTURE ORGANIZATION

PROJECT MANAGER

SHE

DEP. PROJECT MANAGER

ENGINEERING CONSTRUCTION COMMERCIAL CONTRACT HUMAN

ADMINISTRATION CAPITAL
PROCUREMENT PRJ. CONTROL BUSINESS QA & QC
 EPC PROJECT STRUCTURE ORGANIZATION

ENGINEERING

PROCESS MECHANICAL PIPING & CIVIL ELECTRICAL INSTRUMENT &

LAYOUT CONTROL

UNDERGROUND STRUCTURAL GEOTECHNICAL MARINE & ARCHITECTURAL

OFFSHORE
PROPOSAL STAGE
Kick-Off

ITB
Document
1. Scope Of Work
2. Proposal & EPC Schedule Review ITB
3. ITB Review Check list Document
4. WBS
1. Technical Questionnaries
2. Conceptual Verification Report
Conceptual Design 3. Inter discipline check List
Verification 4. Innovation Idea check list
5. Asumption Base
1. Specification
6. Deviation List
2. Data Sheet Engineering
3. Calculation & Drawing Document (Issued
4. Bulk Material BoQ For Proposal)
5. Project Execution Plan
6. Construction Method

A
PROPOSAL STAGE A 1. Risk Register
(cont’d) Non Engineering
2. EPC Schedule
3. EPC Draft Contract
Document (Issued 4. Organization Chart
5. Resource Loading
For Proposal)
6. Other documents

SUBMIT TECHNICAL
DOCUMENT TO CLIENT

YES NO
COMMERCIAL CHECK 1 FAILED
DOCUMENTS (CLIENT) (1st stage technical)

SUBMIT COMMERCIAL CHECK 2 NO FAILED

DOCUMENT TO CLIENT (CLIENT) (2nd stage commercial)

YES

WINNER
ANNOUNCEMENT
 EXECUTION STAGE
WINNER
ANNOUNCEMENT Kick-off

1. Soil investigation
1. Discuss technical Contract 2. Topography survey
deviation list. Discussion Site Investigation 3. Bathymetri and hydro oceanography
2. Discuss commercial 4. Climate Survey/Data
Agreement
issues.

1. Template Doc. & Numbering

Contract Document 2. Basic Communication (Approval
Contract Engineering Document Flow)
issued to Signed
EPC contractor
Execution Plan 3. Engineering Deliverable List
4. EPC Eng Schedule / Milestone
5. Engineering Structure Organization chart
1. Contract Signed.
Effective
2. Land Hand-over.
Date
3. Financial Closed. B
 1. Power House.

EXECUTION STAGE 2. Transformer (Generator

Transfomer, Unit Auxiliary
Transformer dan Neutral
(cont’d) IFA/IFI Backfeeding
Grounding Resistor).
B To Client 3. Pump (Boiler Feed
Pump, Circulating Water
Pump, Condense Pump,
etc).
4. Fire fighting system.
Detail
Final Document First firing
Engineering
(AFC) High speed diesel in aux.
Design
boiler

1. Design Basis
2. Data Sheet & Produce Synchronize
Aux. Electricity Power
Specification Engineering Execution
3. Calculation Documents
4. Simulation / Study COD
5. Drawing (Commercial
7. BQMTO Finish on Date)
1. As built document.
8. General Document Construction
2. QA/QC document.
9. Construction And Stage
3. Checklist.
Commissioning Method
TOC (Taking
Hand over
Over Contract)
BASIC ENGINEERING DESIGN
– Project Description

• Process description.

• Mechanical equipment description.

• Piping description.

• Electrical description.

• Instrument and control description.

• Civil, Structure and Architecture description.

BASIC ENGINEERING DESIGN
– Basic Design Calcalution sheet
• HMB, Water Balance, Flow Rate Calculation of Duct, Flue, Coal Bunker Size, Thickness of Main
Piping, Capacity of Boiler Feed Pump, Capacity of Condensate Pump, Main Steam Pipe Stress
Analysis, Calculation of Circulating Water System, Short Circuit Calculation, Calculation of Fly Ash
Silo, Calculation of Bottom Ash Silo, Calculation of Limestone Silo, Calculation of Coal Conveyor,
Calculation of Clear water Pond, Calculation of Fresh Water Tank, Calculation of Fire Prevention
System.
– Basic Design Drawing
• Equipment data sheet.
• Equipment Layout.
• Basic design drawing civil structure and architecture facilities.
• Plant layout.
Plant Layout
A. Power Block Area.
D B. Balance of Plant
(BOP) Area.
C. Miscellanous
B Building Area.
C
D. Marine Area.

A
B B
B
DETAIL ENGINEERING DESIGN
INTERDICIPLINE

SOURCE : HERVE BARON, The oil and gas Engineering Guide

DETAIL ENGINEERING DESIGN
INTERDICIPLINE

SOURCE : HERVE BARON, The oil and gas Engineering Guide

 CIVIL ORGANIZATION
STEEL STRUCTURE
CIVIL SECTION MARINE & OFFSHORE SECTION UNDERGROUND SECTION ARCHITECTURE SECTION
SECTION
1 Equipment Structure (Boiler Structure, etc) 1 Soil Investigation 1 Bathymetri and Oceanography Survey 1 Topography Survey 1 Architectural Building
Steel Structure Building (Shelter, Storage,
2 2 Soil Analysis 2 Marine Structure (Jetty, Wharf, Groin, 2 Site Development/Grading Plan 2 Control Building
Warehouse)
3 Steel Pipe Rack, Pipe Bridge a Soil Improvement Break Water, etc) 3 Sewer System 3 Substation
Offshore Structure (Single
4 Stack and Stack Support b Soil Bearing Capacity 3 a Storm Dirty Water 4 Plumbing
Mooring,
5 Conveyor Structure c Pile Bearing Capacity Bouy Structure, etc) b Chemical Water 5 Elevator

6 Elevator Structure d Slope Stability c Oily Water 6 Eskalator

Vibrating Equipment Foundation (Turbine, Gas Engine, Pump,
7 Operating Platform 3 4 Road (Rigid/Flexible Pavement) 7 HVAC
etc)
Static Equipment Foundation (Tank,
8 Steel Tower 4 5 Paving
etc)
Vertical & Horizontal Vessel
9 Steel Bridge 5 6 Culvert
Foundation
10 Steel Pipe Stanchion 6 Concrete Pipe Rack, Pipe Bridge 7 Cable Trench
Miscellaneous Steel
11 7 Concrete Building 8 Duct Bank
Structure
8 Chimney Structure 9 Sleeper and Trust Block
Cooling Tower Intake
9 10 Rip Rap & Gabion
Structure
10 Concrete Bridge 11 Underground Composite
11 Earth Structure 12 Pit & Pond

a Retaining Wall 13 Cooling Tower Basin

b Earth Dike

c Sheet Pile