Advanced EPC Sistem Penyediaan Air Minum (SPAM) Online Workshop

LEMBAGA PELATIHAN KOMPETENSI – TEKNIK DAN MANAJEMEN INDUSTRI
(LPK –TMI)
ADVANCED ENGINEERING, PROCUREMENT & CONSTRUCTION (EPC)

SISTEM PENYEDIAAN AIR MINUM (SPAM)
Online Workshop
25, 27 – 28 May 2021
FRONT END ENGINEERING DESIGN

(FEED)
BKTI-PII - BKSTI - ISTMI
Advanced EPC Sistem Penyediaan Air Minum (SPAM)
Instructor / Facilitator:
Ir. Daru Wiyono, IPU
Received bachelor degree in Chemical Engineering from Engineering Faculty, Gadjah Mada University (UGM). He has
a professional and practice experiences as Senior Process Engineer / Senior Resident Engineer / Engineering
Manager / Commissioning Coordinator more than 35 years in both National and Multinational Company specially Oil
& Gas Onshore , Offshore Industries and Water Treatment Plant (WTP). He works at various engineering company
and operating oil company in Indonesia and overseas: PETRONAS Carigali, PT. ELNUSA, PT. PETROSEA Tbk, CNOOC
(China National Offshore Oil Corporation) SES Ltd, Ranhill Worley Parson Sdn. Bhd., Malaysia, PT. Enerkon, PT
Synergy Engineering and PT. Kelsri. Implementing both International and National best practice of safety.
Email : daru.wiyono@gmail.com
HP : 08121399761
Online Workshop Agenda

1. Feasibilty Study / Identify & Appraise / Identify & Assess Opportunity
2. Conceptual Design / Pre - Front End Engineering Design (Pre-FEED) / Select & Otimize
/ Generate & Select Alternative.
3. Basic Design / Engineering Design / Front End Engineering Design (FEED) / Develop
Preferred Alternative / Define
4. Detailed Engineering Design (DED)
5. Procurement
6. Construction / Installation
7. Engineering, Procurement & Construction (EPC) / Engineering, Procurement,
Construction & Installation (EPCI) / Engineering, Procurement, Construction &
Commissioning (EPCC).
8. Start Up & Commissioning and Performance Test
9. Operation / Operate & Evaluate.
AGENDA
Day 1
1. Introduction to ” Sistem Penyediaan Air Minum (SPAM)”
2. Feasibilty Study
3. Feasibilty Study – SPAM Case Study
4. Conceptual Design
Day 2
5. Front End Engineering Design (FEED)
6. Front End Engineering Design (FEED) – SPAM Case Study
7. Detailed Engineering Design (DED)
8. Procurement
Day 3
9. Construction
10. Engineering, Procurement & Construction (EPC)
11. Start Up & Commissioning and Performance Test
12. Operation
Day 1 : 25 May 2021 Day 3 : 28 May 2021

1. Pembukaan 1. Sesi 1 : Construction
2. Sesi 1 : Introduction to “Sistem Penyediaan Air Minum” 2. Break Pagi
3. Break Pagi 3. Sesi 2 : Engineering, Procurement & Construction (EPC)
4. Sesi 2 : Feasibilty Study 4. Ishoma
5. Ishoma 5. Sesi 3 : Start Up & Commissioning and Performance Test
6. Sesi 3 : Feasibilty Study – SPAM Case Study 6. Break Sore
7. Sesi 4 : Operation
7. Break Sore
8. End Day 3
8. Sesi 4 : Conceptual Design
9. End Day 1
Day 2 : 27 May 2021

1. Sesi 1 : Front End Engineering Design (FEED)
2. Break Pagi
3. Sesi 2 : Front End Engineering Design (FEED) – SPAM Case Study
4. Ishoma
5. Sesi 3 : Detailed Engineering Design
6. Break Sore
7. Sesi 4 : Procurement
8. End Day 2
Project Phase – From Feasibility Study to Start Up & Commissioning

CASE 3 - MINIMUM FACILITIES ON NEW
Feasibility Study
REMOTE PLATFORM
(CASE 10 FOR WIRELINE ONLY OPTION)
DRILL TYPE WELL LOCATION FACILITIES LOC'N OIL EXPORT GAS EXPORT
Jack-up cantilever MLA - 'shark alley' MLA MLA MLA
Jack-up skidded MLA - existing TRA - bridge linked WTN WTN
Platform rig TRA - bridge linked TRA - remote SNA SNA
TRA - remote WTN
REINJECTION INJECTION
GAS WELLS
GAS
SEPARATOR
NEW
SLUGCATCHER
PROD
WELLS
WEST TUNA
INSTALLATION BARGE REQUIRED
Conceptual Design
TURRUM
PLATFORM
DSV FOR TRUSS INSTALLATION
Power Cable
Fuel Gas?
Glycol
Flowline (insulated)
POTENTIAL WAX PROBLEM

BOTTOM TOW PIPELINE BUNDLE
INSTALLATION
Front End Engineering Design (FEED)
Engineering, Procurement & Constuction (EPC)
Start Up & Commissioning

Source : The Oil & Gas Enginering Guide, Herve Baron

3. CONTOH FRONT END ENGINEERING DESIGN

(FEED)
BUKIT TUA DEVELOPMENT PROJECT - ORF
ONSHORE RECEIVING FACILITIES (ORF)
COMPANY : PC
Outline
1.0 Facility Overview
2.0 Facility Layout
3.0 Ground Improvement
4.0 Process Description
4.1 Main Process
4.2 Utilities

N
Ketapang PSC
Java Sea
Bukit Tua
Facilities
Field JS 2-1 JS 3-1
Garit-1
Payang-1
Bukit Tua-3A
Jenggolo-1 Bukit Tua-4

Bukit Tua-1
Bukit Tua-2
JS 8-1
Bukit Panjang-1
Perawan-1
JS 19-1
JS44A-1
~ 30 km to land
ik ~30km to Madura
es
Gr
to Madura
East
East ~9
0k
m Madura
Gresik
Java
Java
Surabaya
20
20km
km




3.0 Ground Improvement

Currently the land at ORF site is not in ideal condition for construction, hence
a land improvement work is required prior installation of all equipments and
building.
- The ground improvement methods is using pre-fabricated vertical drain.
- Considering the land condition, all civil foundation for equipments and
building will be piled.
- Major structural work is at building works, other structural are for access
platform and pipe sleeper.
- Excavation work will be performed for open drain pond, pit of closed drain
vessel, and fire water pond.

A. Main Process Equipment: B. Utilities:
• Pig Receiver • Fuel Gas Package (include
• Inlet Separator Instrument Gas Receiver)
• Gas Custody Metering • Oily Water Treatment System
System • Flare System
• Liquid Burner System
• Diesel System
• Power System (PLN as main
source & EDG)
• Fresh Water System
• Fire Water System

PIG RECEIVER
• Pig Receiver is provided for pigging activity from WHP to ORF in

order to maintain pipeline integrity.
• Pig receiver and related piping system is designed for intelligent
pigging
• Size & Rating
- Major Barrel : 16”
- Minor Barrel : 12”
• Complete with pig signaller, quick opening closure, and interlock
system.
PIG RECEIVER
21
INLET SEPARATOR
Description Requirement
Type Horizontal, 2 Phase
Size (mm) 2850 (ID) x 7200 (T/T)
Design Pressure (barg)/(psig) 46.5 (674.3)
Design Temperature (°C) max./min. 65 / -45
Operating Pressure (barg)/(psig) 38.5 (558) / 24.5 (355)
Operating Temperature (°C) max./min. 23 - 14
Material LTCS + 3mm CA + internal lining (epoxy) at bottom of

vessel
INLET SEPARATOR
23
GAS METERING SYSTEM
Type Ultrasonic
Size (mm) 10”, redundant meter run
Design Pressure (barg)/(psig) 46.5 (674.3)
Operating Pressure (barg)/(psig) 38.5 (558) / 24.5 (355)
Operating Temperature (°C) max./min. 22.8 – 13.2
Capacity (MMscfd) 77
Material LTCS + 3mm CA

FUEL GAS PACKAGE

Fuel Gas Scrubber Fuel Gas Filter Separator Fuel Gas Superheater Instrument Gas Receiver
Equipment
(V-6060) (S-6060A/B) (E-6060) (V-6070)
Size (mm) 1800 (ID) x 4500 (T/T) 273 (OD) x 2845 (S/S) - 1950 (ID) x 4900 (T/T)
Design 14 (203) 14 (203) 14 (203) 14 (203)

Pressure
(barg)/(psig)
Design 65 / -15 65 / -15 100 / -15 65 / 0
Temperature
(°C) max./min.
Operating 10.38 (151) 9.7 (141) 9 (131) 9 (131)
Pressure
(barg)/(psig)
Operating 2.8 – 3.8 2.3 – 3.3 2.3 – 3.3 / 52 (IN/OUT) 52
Temperature
(°C) max./min.
Material LTCS + 3mm CA LTCS + 3mm CA LTCS + 3mm CA CS + 3mm CA
Internal: SS316L Sheath: Incoloy 800
CLOSED DRAIN/FLARE KO DRUM
Type Horizontal Vessel, below ground level installation
Size (mm) 3000 (ID) x 7500 (T/T)
Design Pressure (barg)/(psig) 12 (174) / FV
Operating Pressure (barg)/(psig) 0.1 – 6.45
Operating Temperature (°C) max./min. AMB
Material LTCS + 3 mm CA + internal lining (epoxy) at bottom of

vessel
CLOSED DRAIN/
FLARE KO DRUM
27
OPEN
OILY WATER TREATMENT
29
2. PROCESS FLOW DIAGRAM (PFD)

PFD OVERVIEW
PFD PURPOSE
A schematic illustration of the system
Shows the relationships between the major components in the system
PFD should include :
Process Piping
Major equipment symbols, names and identification number
Control valves and valves that affect operation of the system.
PFD PURPOSE
Interconnection with other systems
Major bypass and recirculation lines
System ratings and operational values as minimum, normal and
maximum flow, temperature and pressure
Composition of fluids
PFD CONTENT
PFD may contain heat &material balance information,

but more often use stream numbers to reference a
separate heat & material balance document
All major pieces of equipment refer to Standard

equipment names & numbers (match Equipment List)
PFD CONTENT
 Major process equipment
 Major process and utility streams – all numbered
 Major process controls necessary to operate the process
 Operating temperatures
 Operating pressures
 Operating flows
 Equipment sizes
PFD CONTENT
PFD SAMPLE
PFD SAMPLE
PFD SYMBOLS
INDENTIFYING PROCESS EQUIPMENTS

General Format XX-YZZ A/B
XX are the identification letters for
the equipment classification
C - Compressor or Turbine
E - Heat Exchanger
H - Fired Heater
P – Pump
R – Reactor
T – Tower
TK - Storage Tank
INDENTIFYING PROCESS EQUIPMENTS
General Format XX-YZZ A/B

XX are the identification letters for the equipment
classification
V – Vessel
Y designates an area within the plant
ZZ is the number designation for each item in an
equipment class
A/B identifies parallel units or backup units not shown
on a PFD
3. PIPING & INSTRUMENT DIAGRAM (P&ID)

P&ID EXAMPLE
PURPOSE OF P&ID
P&ID show all mechanical equipment, piping, valving, etc. and their
interconnections.
P&IDs also show how the process or plant will achieve the required
functions through monitoring and control
Detailed representation of control functions is by other documents,

describing control functions and plant operation in greater detail
PURPOSE OF P&ID
All field instruments and operator facilities are

to be represented .
P&IDs also serve as coordination documents between the various

disciplines involved in the design and construction process
EQUIPMENT DESCRIPTION
Equipment number/title/description blocks shall be
placed at the following locations:
all pumps along bottom of sheet
all other equipment along top of sheet
 Other names
– Engineering Flow Diagram (EFD)
– Mechanical Flow Diagram (MFD)
– Utility Flow Diagram (UFD)
Equipment number labels follow notation :
LINES
•Show flow arrows at corners and intersecting

lines, where there is a change in direction.
•Break vertical primary process lines if crossing
horizontal primary process lines.
•Break instrument lines for all process and utility
lines.
•Avoid routing lines across equipment or text.
•Avoid doglegs
VESSEL
Show at top of P&ID above vessel outline, the following :
EQUIPMENT NUMBER
DESCRIPTIVE TITLE
NOMINAL DIAMETER (mm) & TAN TO TAN LENGTH (mm)
DESIGN PRESSURE AND TEMPERATURES
INSULATION (SYMBOL FOR TYPE OR “NONE”)
TRIM PIPING
VESSEL
EXAMPLE:
V-2602
LP HYDROGEN SURGE DRUM
NOMINAL: 1800 ID 3000 T/T
DESIGN: 500 kPag @ 250°C
20kPa.A @ 100°C
INSULATION H
TRIM: VT-0001-BA1-H
VESSEL
Show height of normal liquid level and alarm or switch levels
HHLL HIGH HIGH LIQUID LEVEL – FOR SHUTDOWN CASE
HLL HIGH LIQUID LEVEL – ALARM
NLL NORMAL LIQUID LEVEL
LLL LOW LIQUID LEVEL - ALARM
LLLL LOW LOW LIQUID LEVEL –FOR SHUTDOWN CASE
HEATER
Show at top of flow diagram above heater outline,
the following information:
EQUIPMENT NUMBER
DESCRIPTION TITLE
FIRED DUTY kW
EXAMPLE:
X-2402
RECYCLE GAS HEATER
FIRED DUTY: 5000 kW
HEATER
Show at top of flow diagram above heater outline,
the following information:
EQUIPMENT NUMBER
DESCRIPTION TITLE
FIRED DUTY kW
EXAMPLE:
X-2402
RECYCLE GAS HEATER
FIRED DUTY: 5000 kW
COOLER
EXAMPLE:
X-3001
BUTANE RUNDOWN COOLER
DUTY: 530 kW
DESIGN: 2100 kPag @ 300ºC
FULL VAC @ 90ºC
FANS: TOTAL 2, 15 kW EACH
INSULATION: NONE
SHELL & TUBE EXCHANGER

Shell and tube exchangers at the top of the flow diagram
EQUIPMENT NUMBER
DESCRIPTIVE TITLE
DESIGN DUTY kW
SHELL DESIGN PRESSURE AND TEMPERATURE
TUBE DESIGN PRESSURE AND TEMPERATURE
INSULATION
PUMP
Show at bottom of flow diagram below the
pump(s), the following:
EQUIPMENT NO.
DESCRIPTIVE TITLE
DUTY / STANDBY
DESIGN: m3/h (FLOWING TEMPERATURE)
DESIGN DIFFERENTIAL PRESSURE: kPa
MOTOR kW
INSULATION (SYMBOL FOR TYPE OR “NONE”)
COOLING WATER, FLUSHING OIL, SEAL OIL, ETC.
REQUIRED WITH TYPE OF API PLANS INDICATED
COMPRESSOR, BLOWER & FAN

EQUIPMENT NO.
DESCRIPTIVE TITLE
STAGE NO.
DESIGN CAPACITY: Nm3/h
DIFFERENTIAL PRESSURE: kPa
POWER: kW
COMPRESSOR, BLOWER & FAN

EXAMPLE:
C-2102
DRY GAS COMPRESSOR
DESIGN CAPACITY: 92 Nm3/h
ΔP: 700 kPa
MOTOR: 95 kW

Advanced EPC Sistem Penyediaan Air Minum (SPAM) Online Workshop

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Advanced EPC Sistem Penyediaan Air Minum (SPAM) Online Workshop

Uploaded by

Copyright:

Available Formats

LEMBAGA PELATIHAN KOMPETENSI – TEKNIK DAN MANAJEMEN INDUSTRI

ADVANCED ENGINEERING, PROCUREMENT & CONSTRUCTION (EPC)

FRONT END ENGINEERING DESIGN

Online Workshop Agenda

Day 1 : 25 May 2021 Day 3 : 28 May 2021

Day 2 : 27 May 2021

Project Phase – From Feasibility Study to Start Up & Commissioning

POTENTIAL WAX PROBLEM

Front End Engineering Design (FEED)

Engineering, Procurement & Constuction (EPC)

Start Up & Commissioning

Source : The Oil & Gas Enginering Guide, Herve Baron

3. CONTOH FRONT END ENGINEERING DESIGN

BUKIT TUA DEVELOPMENT PROJECT - ORF

ONSHORE RECEIVING FACILITIES (ORF)

2.0 Facility Layout

3.0 Ground Improvement

4.0 Process Description

4.1 Main Process

1.0 Facility Overview

Jenggolo-1 Bukit Tua-4

1.0 Facility Overview

1.0 Facility Overview

1.0 Facility Overview

1.0 Facility Overview

3.0 Ground Improvement

4.0 Process Description

4.0 Process Description

• Pig Receiver is provided for pigging activity from WHP to ORF in

Type Horizontal, 2 Phase

Size (mm) 2850 (ID) x 7200 (T/T)

Design Pressure (barg)/(psig) 46.5 (674.3)

Design Temperature (°C) max./min. 65 / -45

Operating Pressure (barg)/(psig) 38.5 (558) / 24.5 (355)

Operating Temperature (°C) max./min. 23 - 14

Material LTCS + 3mm CA + internal lining (epoxy) at bottom of

GAS METERING SYSTEM

Size (mm) 10”, redundant meter run

Design Pressure (barg)/(psig) 46.5 (674.3)

Design Temperature (°C) max./min. 65 / -18

Operating Pressure (barg)/(psig) 38.5 (558) / 24.5 (355)

Operating Temperature (°C) max./min. 22.8 – 13.2

Material LTCS + 3mm CA

FUEL GAS PACKAGE

Design 14 (203) 14 (203) 14 (203) 14 (203)

CLOSED DRAIN/FLARE KO DRUM

Type Horizontal Vessel, below ground level installation

Size (mm) 3000 (ID) x 7500 (T/T)

Design Pressure (barg)/(psig) 12 (174) / FV

Design Temperature (°C) max./min. 65 / -45

Operating Pressure (barg)/(psig) 0.1 – 6.45

Operating Temperature (°C) max./min. AMB

Material LTCS + 3 mm CA + internal lining (epoxy) at bottom of

OILY WATER TREATMENT

2. PROCESS FLOW DIAGRAM (PFD)

PFD may contain heat &material balance information,

All major pieces of equipment refer to Standard

INDENTIFYING PROCESS EQUIPMENTS

INDENTIFYING PROCESS EQUIPMENTS

General Format XX-YZZ A/B

3. PIPING & INSTRUMENT DIAGRAM (P&ID)

Detailed representation of control functions is by other documents,

All field instruments and operator facilities are