Testing Checklist: 6 170 MW PHPA-II Gateway Panel (Cacb) Rev

Testing Checklist
Project/Customer 6*170 MW PHPA-II

GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
1. PURPOSE
This document must be used during the testing of Gateway Panel before FAT.
2. INSTRUMENTS REQUIRED
Sl. No. Instrument Model/Serial No.

1 Multimeter SL.41560652
2 Screwdriver set 81400500009
3 Ethernet cable
4
5
3. REFERENCE DOCUMENTS
Sl. No. DOCUMENT TITLE DOCUMENT REV

NUMBER
1 NETWORKING DIAGRAM C-011803-2020-30 03
2 CIRCUIT DIAGRAM GATEWAY C-011803-812-03-02 03
3 PART LIST GATEWAY C-011803-812-02-02 03
4 TERMINAL DRAWING GATEWAY C-011803-812-01-02 03
5 GA & DIMENSIONAL DRAWINGS- C-011803-812-11 03
GATEWAY
4. SYSTEM START-UP
Sl. NO Description Expected Result Result Remark
Pre-Conditions
OK OK Checked
 All MCB’s are off.
 Supply terminal of devices

1
should be open wherever OK OK Checked
possible.
 Continuity test
OK OK Checked
Inspected by Checked by Verified by
Name: Name: Name:

Testing Checklist
Document No: Rev:
5. GENERAL CHECKS
Expected
Sl. No Description Result Remark
Result
Visual inspection
 Labelling of panels As per GA Not done
(name & logo) drawing
 Complete assembly of Some Surge Arrestor, OFC-
As per GA
components components RJ45 Converter and
drawing
missing Cisco Switch
As per GA OK Checked
 Labelling of components
drawing
As per OK Checked
 Ferruling of wires Circuit
diagram
1 OK Checked
 Colour coding and cross As per
section of wires Circuit
diagram
 Physical damage to Not OK Scratches on Left side
cubical if any of panel
All in good
condition
 Paint
 Devices & All in good OK Checked

Components condition
Check of cable connection

As per
Incomplete Due to some missing
 Completeness of internal Circuit
components
panel wiring diagram
2
 Tightness of termination
OK OK Checked
screw
3 Grounding check As per OK Checked
Name: Name: Name:

Testing Checklist
Document No: Rev:
 Panel grounding check

 Cross section and
colour of
grounding cables
 Connection of Circuit
components to diagram
grounding system
(frames, devices,
covers, etc.)
Panel Check
 Panel dimension As per GA OK Inspected

drawing
 Base frame dimension As per GA OK Inspected
drawing
4
 Panel external colour As per GA OK Inspected
drawing
 Panel internal colour As per GA OK Inspected
drawing
 Earthing strip dimension As per GA OK Inspected
drawing
Cubicles and control panels
 Enclosure thickness OK Inspected
5  Gland plate thickness As per GA
 Paint thickness drawing
Mounting plate (Material and As per GA OK Inspected

6
thickness) drawing
Supply check at incoming OK Checked
terminals 230VAC
 230 V AC Supply
7
 220 V DC Supply
Checked
 24 V DC Supply 24VDC OK
Name: Name: Name:

Testing Checklist
Document No: Rev:
6. FUNCTIONAL TEST OF EQUIPMENTS
Sl. No. Description Expected Result Result Remark
Internal Function Test
 AC/DC converter 1 check OK OK Checked
 AC/DC converter 2 check

OK OK Checked
 Redundancy module check OK OK Checked
 MCB’s check OK OK Checked
 Thermostat check OK OK Checked
 Heater check OK OK Checked
1
 Door limit switch check OK OK Checked
 Cubicle lighting check OK OK Checked
 Socket outlet check OK OK Checked
 Main controller power supply
OK OK Checked
check
 Redundant controller power
OK OK Checked
supply check
 Remote CI module power
OK OK Checked
supply check
Communication Test
 Main controller CI-8520 and
PC remote connection Remote operation
Tested
 ETH X1 established OK
2  ETH X2 Remote operation

OK Tested
established
 ETH X3 Remote operation
OK Tested
established
OK Tested
established
Name: Name: Name:

Testing Checklist
Document No: Rev:

OK Tested
established
1. Interface Main Controller
with network Cisco Switch
(CIS-IE-3300-8T2S-E)
 CI-8520:X1 with
CACB network
switch
 CI-8520:X2 with
LDC network
switch
 Redundant controller CI-8520

and PC remote connection

OK Tested
established
OK Tested
established
Remote operation
 ETH X3 OK Tested
established

OK Tested
established

OK Tested
established
2. Interface Redundant
Controller with network
Cisco Switch (CIS-IE-
3300-8T2S-E)
 CI-8520:X1 with
CACB network
switch
Name: Name: Name:

Testing Checklist
Document No: Rev:
 CI-8520:X2 with
LDC network
switch
A8000 Controller Test

 Main controller power supply
Ready
module (PS-8620) Ready
 Main controller processor
Ready OK Tested
module (CP-8050) Ready
 Main controller CI-8520
Ready OK Tested
module Ready
 Redundant controller power
supply module (PS-8620) Ready
Ready
3  Redundant controller
processor module (CP-8050) Ready OK Tested
Ready
 Redundant controller CI-8520
Ready OK Tested
module Ready
 Remote CI-8530 module
Ready OK Tested
Ready
 LED module (CM-8830)
Ready OK Tested
Ready
 Digital input module (DI-
Ready OK Tested
8110) Ready
7. INTERNAL SIGNAL TEST
Expected
Sl. NO Description Result Remark
Result
1  Check Digital Inputs LED module
glows
 220VDC-1 MCB X1:1 glows OK Tested
SUPERVISION
Name: Name: Name:

Testing Checklist
Document No: Rev:
 220VDC-2 MCB
SUPERVISION X1:2 glows OK Tested
 230VAC MCB
 24VDC MCB
 NETWORK SWITCH OK X1:5 glows OK Tested

 HARDWARE
WATCHDOG_1 OK X1:6 glows OK Tested
 AC/DC CONVERTER-1 OK X1:7 glows OK Tested

 AC/DC CONVERTER-2 OK X1:8 glows OK Tested
 REDUNDANT POWER
SUPPLY OK X2:1 glows OK Tested
 LOAD BALANCE OK X2:2 glows OK Tested
 SPARE_1
 HARDWARE
WATCHDOG_2 OK X2:4 glows OK Tested
 SURGE ARRESTER-1
OPERATED X2:5 glows OK Tested
 SURGE ARRESTER-2
OPERATED X2:6 glows OK Tested
 SPARE_2
 SPARE_3
Name: Name: Name:

Testing Checklist
Document No: Rev:
8. A8000 MODULE SERIAL NUMBER
SL.NO. A8000 Controller Module Serial number
1 Main controller power supply module (PS-8620) GF1910072714
2 Main controller processor module (CP-8050) GF2006064933
Name: Name: Name:

Testing Checklist
Document No: Rev:
3 Main controller CI-8520 module GF2001085090
4 Redundant controller power supply module (PS-8620) GF1910047688
5 Redundant controller processor module (CP-8050) GF2006065230
6 Redundant controller CI-8520 module GF2005032277
7 GF2006033604
Remote CI-8530 module
8 LED module (CM-8830) GF2008506844
9 Digital input module (DI-8110) GF2001023329
Name: Name: Name:

Testing Checklist: 6 170 MW PHPA-II Gateway Panel (Cacb) Rev

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Testing Checklist

Project/Customer 6*170 MW PHPA-II

Sl. No. Instrument Model/Serial No.

Sl. No. DOCUMENT TITLE DOCUMENT REV

Sl. NO Description Expected Result Result Remark

 Supply terminal of devices

Inspected by Checked by Verified by

Name: Name: Name:

 Devices & All in good OK Checked

Check of cable connection

Inspected by Checked by Verified by

Name: Name: Name:

 Panel grounding check

 Panel dimension As per GA OK Inspected

Mounting plate (Material and As per GA OK Inspected

Inspected by Checked by Verified by

Name: Name: Name:

6. FUNCTIONAL TEST OF EQUIPMENTS

Sl. No. Description Expected Result Result Remark

Internal Function Test

 AC/DC converter 1 check OK OK Checked

 AC/DC converter 2 check

2  ETH X2 Remote operation

Inspected by Checked by Verified by

Name: Name: Name:

 ETH X5 Remote operation

 Redundant controller CI-8520

 ETH X1 Remote operation

 ETH X4 Remote operation

 ETH X5 Remote operation

Inspected by Checked by Verified by

Name: Name: Name:

A8000 Controller Test

7. INTERNAL SIGNAL TEST

Inspected by Checked by Verified by

Name: Name: Name:

 NETWORK SWITCH OK X1:5 glows OK Tested

 AC/DC CONVERTER-1 OK X1:7 glows OK Tested

 LOAD BALANCE OK X2:2 glows OK Tested

Inspected by Checked by Verified by

Name: Name: Name:

8. A8000 MODULE SERIAL NUMBER

SL.NO. A8000 Controller Module Serial number

1 Main controller power supply module (PS-8620) GF1910072714

2 Main controller processor module (CP-8050) GF2006064933

Inspected by Checked by Verified by

Name: Name: Name:

3 Main controller CI-8520 module GF2001085090

4 Redundant controller power supply module (PS-8620) GF1910047688

5 Redundant controller processor module (CP-8050) GF2006065230

6 Redundant controller CI-8520 module GF2005032277

8 LED module (CM-8830) GF2008506844

9 Digital input module (DI-8110) GF2001023329

Inspected by Checked by Verified by

Name: Name: Name:

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