EMMBROS AUTOMOTIVE PVT. LTD.

Cost Break-up
Customer: Date:
Part Name: Rear Axle Shaft Material :

Part No. ( Forging ) Multiple (Cut Length) 64.00 1117.00

Part No. ( Finish ) Gross Multiple 64.00 1142.00

01 Finish weight ( Finish Part After Machining ) ( Kg ) 22.750

02 Net weight ( Forging Wt / After Flash ) ( Kg ) 28.366

03 Gross Wt. With Flash & add allowance ( Kg ) 29.001

05 Steel Cost @ (Kg.) 70.00 2030.09

06 Srcap genrated (Kg) after mc 4.49

08 Value of Total Srcap @ (Kg.) 18.00 80.88

09 Net Steel Cost 1949.22

10 Forging + Machining Process Cost 997.92

11 Inventory carying cost on steel cost @ 2% 40.60

12 Destructive Testing & Inprocess Rejection of Steel cost @ 2% 40.60

13 Packing ( Individual or Bulk ) With Wooden Box 0.00

14 Overheads on process cost @ 10% 99.79

15 Profit on process cost @ 10% 99.79

16 Freight on Finish wt @ 4.00 91.00

TOTAL COST ( Finish Part ) / Pc 3318.92

ONE TIME TOOLING COST 0.00

MACHINING COST
M/C HOUR
OPN.NO. OPERATION MACHINE M/C TIME M/C COST
RATE

010 Bar Cutting Bendsaw 0.00 0.00 2.00

020 Forging Upsetter 5500.00 4.50 412.50

030 Hardening. & Tempering. Rs / Kg. Furnace 22.75 0.00 0.00

040 Centering & Facing Centering & Facing 200.00 1.50 5.00

050 Rough Turning Lathe 150.00 12.00 30.00

060 Straightening Press 200.00 1.50 5.00

070 Final CNC Turning CNC Turning 300.00 15.00 75.00

080 Hob Splines Hobbing 220.00 3.00 11.00

090 Marking Pin Marking 100.00 1.00 1.67

100 Induction Hardening Induction Hardening 830.00 4.00 55.33

110 MPI MPI 150.00 1.00 2.50

120 Tempering Furnace 22.75 15.00 341.25

130 Straightening Press 150.00 2.00 5.00

140 Face Cut CNC Turning 300.00 1.00 5.00

150 Drilling & Tapping VMC 400.00 4.00 26.67

160 Final Inspection Inspection 0.00 0.00 20.00

TOTAL PROCESS COST 997.92
 TOOLING COST DETAILS :

01 Forging Die Cost 0.00

02 Special Drilling Tools 0.00

03 Hob 0.00

04 Spline Ring Gauge Go/No Go 0.00

05 Inductor 0.00

06 Receiving Gauge 0.00

07

TOTAL COST 0.00

Clarification/Feasibility Required

Sr. No. Clarification /Feasibility Remarks

01

02

03

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 EMMBROS AUTOMOTIVE PVT. LTD.
Cost Break-up
Customer: Date:
Part Name: Rear Axle Shaft Material :

Part No. ( Forging ) Multiple (Cut Length) 70.00 1019.00

Part No. ( Finish ) Gross Multiple 70.00 1044.00

01 Finish weight ( Finish Part After Machining ) ( Kg ) 22.750

02 Net weight ( Forging Wt / After Flash ) ( Kg ) 30.957

03 Gross Wt. With Flash & add allowance ( Kg ) 31.717

05 Steel Cost @ (Kg.) 70.00 2220.17

06 Srcap genrated (Kg) after mc 6.57

08 Value of Total Srcap @ (Kg.) 18.00 118.18

09 Net Steel Cost 2101.99

10 Forging + Machining Process Cost 1051.25

11 Inventory carying cost on steel cost @ 2% 44.40

12 Destructive Testing & Inprocess Rejection of Steel cost @ 2% 44.40

13 Packing ( Individual or Bulk ) With Wooden Box 0.00

14 Overheads on process cost @ 10% 105.13

15 Profit on process cost @ 10% 105.13

16 Freight on Finish wt @ 4.00 91.00

TOTAL COST ( Finish Part ) / Pc 3543.29

ONE TIME TOOLING COST 0.00

MACHINING COST
M/C HOUR
OPN.NO. OPERATION MACHINE M/C TIME M/C COST
RATE

010 Bar Cutting Bendsaw 0.00 0.00 2.00

020 Forging Upsetter 5500.00 5.00 458.33

030 Hardening. & Tempering. Rs / Kg. Furnace 22.75 0.00 0.00

040 Centering & Facing Centering & Facing 200.00 1.50 5.00

050 Rough Turning Lathe 150.00 15.00 37.50

060 Straightening Press 200.00 1.50 5.00

070 Final CNC Turning CNC Turning 300.00 15.00 75.00

080 Hob Splines Hobbing 220.00 3.00 11.00

090 Marking Pin Marking 100.00 1.00 1.67

100 Induction Hardening Induction Hardening 830.00 4.00 55.33

110 MPI MPI 150.00 1.00 2.50

120 Tempering Furnace 22.75 15.00 341.25

130 Straightening Press 150.00 2.00 5.00

140 Face Cut CNC Turning 300.00 1.00 5.00

150 Drilling & Tapping VMC 400.00 4.00 26.67

160 Final Inspection Inspection 0.00 0.00 20.00

TOTAL PROCESS COST 1051.25
 TOOLING COST DETAILS :

01 Forging Die Cost 0.00

02 Special Drilling Tools 0.00

03 Hob 0.00

04 Spline Ring Gauge Go/No Go 0.00

05 Inductor 0.00

06 Receiving Gauge 0.00

07

TOTAL COST 0.00

Clarification/Feasibility Required

Sr. No. Clarification /Feasibility Remarks

01

02

03

04