3 Jun 2013 10:05:31 - ASMESecVIIIDiv2_WNFlangeDesign.

sm

Design of Weld Neck Flange as per ASME Section VIII Division 2 Part 4.16

Design Bolt Loads

STEP 1:
Design Condition
Design Pressure P 10.2 MPa Design Temperature T 80 °C
d

STEP 2:

Gasket Factors 'm' and Minimum Design Seating Stress 'y' from Table 4.16.1
Gasket Factor m 3 Min. Des. Seating Stress y 69 MPa

Gasket Dimensions are from ASME B16.20, Spiral Wound from Table 9
Gasket OD G 463.6 mm Gasket ID G 412.8 mm
OD ID

STEP 3:
G G
OD ID
Gasket Contact Width N N 25.4 mm
2

For Gasket fully within Bolt Circle and in full contact with Raised face flange
N
b b 12.7 mm
0 2 0

if b 6 mm
0
b b
0
G G
OD ID
G
2
else Equation 4.16.1, 4.16.2 and 4.16.3
C 25.4 mm
ul
b
0
b 0.5 C
ul C
ul
G G
C OD
G G 2 b
C

b 8.9803 mm
G 445.6395 mm

STEP 4:
Design Bolt Load for Operating Condition Wo

2
W 0.785 G P 2 b π G m P Equation 4.16.4 For non-self Energizing Gasket
o
W 2359.5847 kN
o

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Allowable stress for bolt at Design Temperature S 172.369 MPa

bo

Allowable stress for bolt at Seating Temperature S 172.369 MPa

bg
STEP 5:

Design Bolt Load for Gasket Seating Condition Wg

Bolt Dimensions
d 33.97 mm
Diameter of bolt b Number of Bolts n 20
b

Total Actual Cross Sectional Area of Bolts

π 2
A n d
b b 4 b

4 2
A 1.8126 10 mm
b

Total Minimum Required Cross Sectional Area of Bolts

Axial Force F 17.293 kN Bending Moment M 39.477 kN m

A E

4 M
E
W F
o A G
A 4 2
m1 S A 1.5845 10 mm
bo m1

C 0.006894757
us

W π b G C y W 5981.2274 N
gs us gs

W
gs
A 2 Equation 4.16.8
m2 S A 34.7001 mm
bg m2

if A A
m1 m2
A A Equation 4.16.7
m m1
else
A A
m m2

4 2
A 1.5845 10 mm
m

if A A
b m
IsBoltSafe "Yes"
else
IsBoltSafe "No. Increase Bolt Size or Reduce Loads on Flanges"

IsBoltSafe "Yes"
A A
m b Equation 4.16.6
A W S
m g 2 bg
PercentBoltStrengthUsed 100
A
b
W 2927.8216 kN
g
PercentBoltStrengthUsed 87.4151

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Flange Design

STEP 1:

Design Pressure, Temperature, Net Axial Force and Moment are as previously mentioned
P 10.2 MPa T 80 °C F 17.293 kN M 39.477 kN m
d A E

STEP 2:

Design Bolt load for Operating and Gasket seating are as previously Calculated

W 2359.5847 kN W 2927.8216 kN
o g

STEP 3:

Flange Dimensions from ASME B16.5

Flange OD A 685.8 mm Flange ID B 363.52 mm
Bolt Circle Diameter C 603.25 mm Thickness of Flange t 76.2 mm

Hub Thickness @ small end g 21.4 mm Hub Thickness @ big end g 65.75 mm
0 1
Hub Length h 102 mm

STEP 4:
Flange stress factors using the equations in Tables 4.16.4 and 4.16.5
A
K K 1.8866
B
2
K log K
1 10 Y 3.2263
Y 0.66845 5.7169
K 1 2
K 1

2
K 1 8.55246 log K 1
10
T T 1.5499
2
1.0472 1.9448 K K 1

2
K 1 8.55246 log K 1
10
U U 3.5453
2
1.36136 K 1 K 1

2
K 1
Z Z 1.7815
2
K 1

h B g h 88.2005 mm
0 0 0

g
1
X X 3.0724
g g g
0

h
X X 1.1565
h h h
0

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3 2 2 3 3 2 2
F 0.897697 0.297012 ln X 9.5257 10 ln X 0.123586 ln X 0.0358580 ln X 0.194422 ln X ln X 0.0181259 ln X 0.012936 ln X 0.0377693 ln X ln X 0.0273791 ln X ln X
g h g h g h g h g h g h

F
e 1
h e 0.0076 For Integral type Flange
0 mm

if X 0.1 X 0.5
h h
2
X X X
0.227914 0.34441 2 h 0.189953 3 h h
V 0.500244 1.87071 X 2.49189 X 0.873446 1.06082 X 1.4997 0.719413
X h 2 h X 3 h X 2
g X g X g X
g g g
else
0.135977 0.0461919 0.560718 0.0529829 0.244313 0.113929 0.00928265 0.0266293 0.217008
V 0.0144868
X X 2 2 X X 3 3 2 2
g h X X g h X X X X X X
g h g h g h g h

V 0.0696

2
U g h
0 0 6 3
d d 2.0566 10 mm For Integral type Flange
V

3
t e 1 t
L L 1.2332
T d

2 2 3
0.0927779 0.0336633 X 0.964176 X 0.0566286 X 0.347074 X 4.18699 X
g g h h h
f
1 3 2 3
1 5.96093 10 X 1.62904 X 3.49329 X 1.39052 X
g h h h

if f 1
1
f f
1
else
f 1

f 1

STEP 5:
Flange Forces Total Hydrostatic End Force

2 H 1590.1466 kN
H 0.785 G P

2 H 1058.0994 kN H W H H 769.4381 kN H H H H 532.0472 kN

H 0.785 B P D G o G T D T
D

STEP 6:

Flange Moment for Operating Condition

C B g h 86.99 mm C G h 78.8053 mm 1 C B h 99.3351 mm

1 D h G h h T
h G 2 T 2 2 G
D 2

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C B 30.1625 mm a d a 33.97 mm
B S b
S n
b

B B 0.4574 F 1 For Non Split flange Fs=1

S SC S
B
SC 2 a t

2 7 4 A 0.5 A B A 161.14 mm G 0.5 g g G 43.575 mm

0.0874 L g h B I 2.2729 10 mm R R avg 0 1 avg
0 0
I
V

if t G
avg
A
A
A R
B t
B
C h
C
D G
DG avg
else
A h t
A
B G
B avg
C A G
C R avg
D t
DG

4 4 I K K 7 4
B B D D P AB CD I 1.5743 10 mm
3 1 B 1 B 3 1 DG 1 DG P
K A B 0.21 1 K C D 1.05 1
AB A B 3 A 12 A CD C DG 3 C 192 C
A A C C

h M 26.7725 kN m
I D OE Equation 4.16.16
M 4 M F h
OE E 0.3846 I I C 2 h A D
P D

M H h H h H h B M F M 120.7921 kN m
O D D T T G G SC OE S O Equation 4.16.14 - For Internal Pressure

STEP 7:
Flange Moment for Gasket Seating

W C G B F M 105.5459 kN m
g SC S g Equation 4.16.17 - For Internal Pressure
M
g 2

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STEP 8:
Flange Stress for Operating and Gasket Seating Condition using Equations in Table 4.16.8

Operating Condition Seating Condition

f M S 62.3284 MPa f M S 54.4614 MPa
O HO g HG
S S
HO 2 HG 2
L g B L g B
1 1

1.33 t e 1 M S 82.0756 MPa 1.33 t e 1 M S 71.7161 MPa

O RO g RG
S S
RO 2 RG 2
L t B L t B

Y M S 38.4091 MPa Y M S 33.5611 MPa

O TO g TG
S Z S S Z S
TO 2 RO TG 2 RG
t B t B

STEP 9:

Flange Stress Acceptance Criteria based on Table 4.16.9

Allowable stress for flange at Design Temperature S 153.029 MPa Allowable stress for flange at Seating Temperature S 161 MPa
fo fg

Allowable stress for Pipe at Design Temperature S 151 MPa Allowable stress for Pipe at Seating Temperature S 151 MPa
no ng

IF all the Ratios below are Greater than 1, Flange Leakage check is PASS

if 1.5 S 2.5 S S 3.6828 if 1.5 S 2.5 S S 4.4343

fo no HOR fg ng HGR
1.5 S 1.5 S
fo fg
S S
HOR S HGR S
HO HG
else else
2.5 S 2.5 S
no ng
S S
HOR S HGR S
HO HG

S S 1.8645 S S 2.245
fo ROR fg RGR
S S
ROR S RGR S
RO RG

S S 3.9842 S S 4.7972
fo TOR fg TGR
S S
TOR S TGR S
TO TG

S S 2.1195 S S 2.552
fo OAvg1 fg GAvg1
S S
OAvg1 S S GAvg1 S S
HO RO HG RG
2 2

S S 3.0382 S S 3.6582
fo OAvg2 fg GAvg2
S S
OAvg2 S S GAvg2 S S
HO TO HG TG
2 2

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STEP 10:
Flange Rigidity Criteria
Modulus of Rigidity at Gasket Seating Temperature E 203395.392MPa
Modulus of Elasticity at Operating Temperature E 198569.104MPa yg
yo

For Integral type flange K 0.3

R

Flange Rigidity at Gasket Seating Temperature

Flange Rigidity at Operating Temperature
52.14 V M
52.14 V M g
O J
J g 2
o 2 L E g K h
L E g K h yg 0 R 0
yo 0 R 0

J 0.1261
J 0.1478 g
o

if J 1
if J 1 g
o
FlangeRigidityPassSeating "Yes"
FlangeRigidityPassOperating "Yes"
else
else
FlangeRigidityPassSeating "No - Reproportion dimension and GoTo STEP 3"
FlangeRigidityPassOperating "No - Reproportion dimension and GoTo STEP 3"

FlangeRigidityPassOperating "Yes" FlangeRigidityPassSeating "Yes"

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