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Ultrasonic Flaw Detection - Theory, Practice and Applications
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commonly used technique among all the applications of industrial ultrasonic testing. Generally, sound waves of high Search...
Flaw detection is the most
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frequency are reflected from flaws and generate clear echo patterns.
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Portable instruments record and display these echo patterns. Ultrasonic testing is a safe testing method that is widely used in various service industries and
production process, particularly in applications where welds and structural metals are used. The paper gives an overview of the theory, practice and
application of ultrasonic flaw detection.
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Sound waves are mechanical vibrations that pass through a medium such as liquid, solid(/interviews.aspx)
Interviews or gas. These waves pass through a medium at a particular velocity
in an expected direction. When these waves bump into a boundary having a different medium, they are transmitted back. This is the principle behind
ultrasonic flaw detection. More...
and Wavelength
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Most ultrasonic flaw detection applications use frequencies between 500 KHz and 10 MHz per second. At frequencies in the megahertz range, sound energy
travels easily via most common materials and liquids, but does not pass efficiently via air or similar gasses. Also, sound waves of different types travel at
different rate of velocities.
Additionally, wavelength refers to the distance between two subsequent points in the wave cycle as it passes via a medium. It is related to velocity and
frequency. In ultrasonic flaw detection and ultrasonic thickness gaging, the minimum limit of detection is one-half wavelength and the minimum measurable
thickness is one wavelength, respectively.
Modes of Propagation
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In solids, sound waves can be present in different modes of propagation that are characterized by the type of motion involved. The common modes used in
ultrasonic flaw detection are shear waves and longitudinal waves.
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Variables that Limit Sound Transmission About (/aboutus.aspx)
When compared to soft, heterogeneous or granular materials, hard and homogeneous materials are able to reflect sound waves more efficiently. Three
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factors, such as beam spreading, attenuation and scattering, control the distance a sound wave will pass in a particular medium.
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Reflection at a Boundary Directory (/materials-engineering-directory.aspx)
The amount of reflection coefficient or energy reflected is associated with the relative acoustic hindrance of the two materials. In ultrasonic flaw detection
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applications, metal and air boundaries are commonly seen, wherein the reflection coefficient reaches 100%. This is the basic principle involved in ultrasonic
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Angle of Reflection and Refraction
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At ultrasonic frequencies, sound energy is extremely directional and the sound beams employed for flaw detection are clearly defined. As per the Snell's Law
of refraction, sound energy transmitting from one material to another will bend. A beam that is traveling straight will travel in a straight direction; however, a
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beam that hits a boundary at an angle will bend.
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In flaw detection applications, five types
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of ultrasonic transducers are usually employed. They include contact transducers, immersion transducers, delay
line transducers, angle beam transducers, and dual element transducers.
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Conclusion
Ultrasonic flaw detection is
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This information has been sourced, reviewed and adapted from materials provided by Olympus Scientific Solutions Americas - Non-Destructive Testing.
For more information on this source, please visit Olympus Scientific Solutions Americas - Non-Destructive Testing. (https://www.olympus-ims.com/en)
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(/) wan nizam
says:
May 5, 2013 at 7:47 AM Directory (/materials-engineering-directory.aspx)
What's minimum UT shear waves thickness?
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Ram Ambre
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November 14, 2016 at 7:09 AM Webinars (/webinars-index.aspx)
As per EN Standards, minimum UT shear wave thickness is 8 mm. In ASME minimum UT shear wave thickness is not specified.
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