9/21/2019

THE KCP LIMITED

CEMENT UNIT-II,
RAMAKRISHNAPURAM

20TH NATIONAL AWARD FOR “EXCELLENCE IN ENERGY MANAGEMENT 2019”

16, 17 & 18 SEPTEMBER 2019, HYDERABAD TEAM MEMBERS
LEADER

V.MADHUSUDANA RAO G.S.R PRASAD P.NARASIMHA REDDY P.RAMANA REDDY

PLANT HEAD HEAD-PROCESS HEAD-ELECTRICAL HEAD-EHS

GROUP COMPANIES OF KCP

THE K C P LIMITED, CEMENT UNIT-I THE K C P LIMITED, CEMENT UNIT-II

MACHERLA MUKTYALA SUGAR PLANT, VIETNAM

HEAVY ENGINEERING,
THIRUVOTTIYUR BUILDING MATERILS, MUKTYALA HOTEL MERCURE KCP, HYDERABAD

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KCP POWER SECTOR (RENEWABLE ENERGY – 14.95 MW)

THERMAL POWER PLANT, WIND POWER, SOLAR POWER PLANT,

MUKTYALA – 1X18 MW THIRUNELVELI – 3.25 MW MUKTYALA – 1.15 MW
TOTAL – 12.6 MW UNDER EXECUTION

HYDEL POWER PLANT, NEKARIKALLU – 8.25 MW WHR – 8.0 MW SOLAR – 4 X 1.15 MW

KCP STATE OF ART TECHNOLOGY

Low Electrical Energy

Consistent Quality
CCR

LOESCHE LM-53.3+3 C/S

CEMENT UNIT-II
Low Emissions
Low Thermal

Robotic lab

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YEAR WISE SPECIFIC POWER CONSUMPTION

KWH/T OF CLINKER

ENERGY PERFORMANCE IN LAST 3 YEARS

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PAT CYCLE-2 STATUS

ESCerts gained after PAT

Monitoring & Verification for
Cycle-2 Assessment Year
2018-19: +10095 No’s

SECTION WISE ELECTRICAL ENERGY ACHIEVED VS NATIONAL BENCHMARK

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ROAD MAP FOR ACHIEVING TARGET ELECTRICAL ENERGY

Installation of Common WHR of
8.0 MW considering the both
cement Lines
8.0 kwh/T of Cement
New Brown Field Cement Plant
commissioned in Feb, 2019
2019-20
4 Target 55.0
kwh/T of Cement

3 Operating all the Process Equipment's

in advanced FLS PXP mode
1.0 kwh/T of Cement

2 Up gradation of cooler inlet and

reduction of cooling air
1 0.8 kwh/T of Cement
By promoting high PPC
Volume and increase of
fly ash Utilization Present 65.82
1.0 kwh/T of Cement kwh/T of Cement

ROAD MAP FOR ACHIEVING TARGET THERMAL ENERGY

New Brown Field Cement Plant
commissioned in Feb, 2019
Operating all the Process
Target to achieve
Equipment's in advanced
FLS PXP mode 4 National Benchmark
2kcal/Kg Clinker 676 kcal/Kg Clinker

3 Optimization of Split Kiln

Feed and PC firing at
Preheater
2 kcal/Kg Clinker

2 Kiln Shell Painting with

lithophone & Sodium Silicate
1 2 kcal/Kg Clinker
Preheater Cyclones
painting with HR Present 686
Aluminum
4 kcal/Kg Clinker
kcal/Kg Clinker

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ENERGY CONSERVATION PROJECTS

Detail Unit 2016-17 2017-18 2018-19 Over All
(FY 16, 17, 18)

Total no.of Encon Nos. 15 11 15 41

Projects
Encon Projects with Nil Nos. 8 5 7 20
Investments
Total Investment made Rs.Lakhs 75.2 84.7 127.98 285.88
Total Savings made Rs.Lakhs 235.8 101.46 191.62 528.88
Electrical Energy Saved Lakh Units 16.63 15.74 25.84 58.21
Rs.Lakhs 105 85.6 140.62 331.22
Thermal Energy Saved Tons of Coal 2197 232 470 2899
Rs.Lakhs 130.8 15.8 51 198.6

ENERGY SAVING PROJECTS IMPLEMENTED IN 2016-2017

S.No Energy Saving Project Energy Saving, Investment, Payback,
Rs. Lakhs/Annum Rs/Lakhs Months
No Investment
1 Removal of bell mouth distance piece for cooler fan 6 & 8 0.91 0 0
2 511BC3 belt running avoided by providing direct chutes to 2.22 0 0
clinker hoppers
3 Installation of over head tank in cement mill top in place of 1.09 0 0
3 no's pumps
4 Installation of dryer in compressed air line 12.4 0 0
5 Reduction in false air entry at TAD 68.4 0 0
6 By modifying the Raw Mill circuit for production 21.0 0 0
enhancement
7 Optimization of coal mill operation 14.9 0 0
8 Optimization of limestone crusher operation and avoiding 31.5 0 0
ideal running

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ENERGY SAVING PROJECTS IMPLEMENTED IN 2016-2017

S.No Energy Saving Project Energy Saving, Investment, Payback,
Rs. Lakhs/Annum Rs/Lakhs Months

With Investment

9 Replacement of HPSV lamp with LED Lights 13.57 6.20 7

10 Kiln shell painting with Lithopone & Sodium 16.8 0.75 0.5
silicate
11 Pre heater Painting with HR Aluminium – 44.9 67.3 18
BERGER 123
12 Float valves provided for both VRM and Kiln 1.35 0.66 6
water spray tanks

13 Installation of Airtron Energy saver for 3 Star Split 6.06 0.25 0.5
AC for 5 No's

ENERGY SAVING PROJECTS IMPLEMENTED IN 2017-2018

S.N Energy Saving Project Energy Saving, Investment, Payback,
o Rs. Lakhs/Annum Rs. Lakhs Months
No Investment
1 Optimization of cooling air 3 no’s shell 14.1 0 0
cooling fans removed at kiln tyre.

2 Removed air dryer from coal mill circuit 1.1 0 0

3 Nose ring fan speed optimised due to 1.4 0 0
modification of out let ducting

4 Removed damper for Coal Mill Fan and 1.0 0 0

reduced the damper losses

5 Compressed Air line separation for cement 1.4 0 0

Mills 1 and 2

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ENERGY SAVING PROJECTS IMPLEMENTED IN 2017-2018

S.No Energy Saving Project Energy Saving, Investment, Payback,
Rs.Lakhs/Annum Rs/Lakhs Months
With Investment
6 Installed MV VFD for Raw Mill Fan in placed for 49.0 41.5 10
GRR for Smooth and process operation
7 Retrofit of Raw Mill Fan with high efficiency impeller 19.6 40 25

8 Installed Airtron Energy savers of 3 Star split AC 1.6 0.25 2

Units for 5 Nos in a phased manner
9 Replacement 150W HPSV lamp with 70W LED 50 1.0 1.8 23
Fixtures for Street Light
10 Replacement of 28W T5 lamp with 18 W LED Tube 0.1 0.2 20
for Colony Qtrs for 60 Fixtures
11 Replacement of 4x14W T5 lamp with 36 W LED 0.2 0.9 57
Panel Light for Load ceneter & Office lighting for 50
Fixtures

ENERGY SAVING PROJECTS IMPLEMENTED IN 2018-2019

S.No Energy Saving Project Energy Saving, Investment, Payback,
Rs. Lakhs/Annum Rs/Lakhs Months
No Investment
1 CM-3 Nuisance Dust Collector (533FN4) stopped and the 8.19 0 0
vent lines given to 533FN3 Bag filter
2 Optimize CM-3 bag house discharge air slide aeriation by 1.94 0 0
stopping one of the two blowers (553AB3 blower stopped)
3 Implemented auto logic to reduce the ideal running hours in 0.27 0 0
the coal mill-2 discharge circuit
4 Implemented auto logic to reduce the ideal running hours in 0.06 0 0
the coal mill hoppers feed circuit interlock with hopper level

5 Stopping 352BC1A additives belt conveyor by running WF- 0.69 0 0

4 in place of WF- 3
6 To avoid mill tripping on Silo feeding elevator boot level, bag 0.72 0 0
house discharge RAL changed from DOL to VFD operation.

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ENERGY SAVING PROJECTS IMPLEMENTED IN 2018-2019

S.No Energy Saving Project Energy Saving, Investment, Payback,
Rs.Lakhs/Annum Rs/Lakhs Months
With Investment
7 Replaced Coal Mill Fan Motor with SQIM instead of Slip ring 1.96 11.8 72
Motor
8 Replaced coal mill bag house total bags from Homo polymer bags to 4.31 14.8 41
needle felt silica treatment bags, resulted DP reduced from 150 to
100 mm wc in turn CA fan speed reduction from 870 to 790 RPM

9 By implementation of modifications in Raw Mill circuit for 13.06 0.1 1

production enhancement
10 Installed the open bag filter on fly ash silo-2nos with out suction fan 9.48 10.5 13
(2X15KW)
11 Cooler omega chamber aeration plates changed to K type slotted 51 22 5.2
plates and modifications in Kiln
12 Replacement of HPSV lamp with LED Lights 0.79 1.82 27
13 Adopting PXP technology in place of FUZZY for Raw mill, Coal 97.73 67 8
Mill, Kiln and Cement Mills to enhance stable production levels with
optimum energy.

INNOVATIVE PROJECT-1
Project: CFD Analysis to improve Cooler ESP Efficiency by MECHWELL
through CLAIR Consultancy
Installed Perforated distribution
Plates at ESP Inlet – 3 no’s and
Outlet – 1 no.
➢Improved Cooler ESP
Efficiency
➢Reduced the pressure drop
across the ESP/Ducts.
➢Reduction in dust emissions as
well as reduction in pressure
drop by 10 – 12 mmWc

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Innovative. Project:-1 Cont.…

Project: CFD Analysis to improve Cooler Fan Efficiency by KHD

COOLER FAN NO.08 COOLER FAN NO.10

➢After CFD Analysis Cooler fan-08 ➢After CFD Analysis Cooler fan-10 outlet
outlet duct was modified and there by duct was modified and there by Pressure
Pressure drop of 0.45 mbar reduced, drop of 1.2 mbar reduced, resulted a
resulted a power saving of 10 kw/hr power saving of 5 kw/hr

INNOVATIVE PROJECT-2
Project: Modifications in Raw Mill Circuit
Objective: To enhance the Raw Mill Production and to reduce the power consumption.
➢ Mill Nozzle Ring Extension towards
bottom side by 20 mm Nozzle
Ring
to reduce the fine material in Extension
rejects.

➢ Mill Nozzle Ring modification by

arranging 120 mm wide plate
throughout nozzle ring,
velocity increased from 38 to 45
m/sec and there by fine dust in
reject belt conveyor avoided.
Cone inside Pipe
➢ Extension of Grit cone,
facilitate to discharge the material
towards center of the table and to
increase the feed pipe life.

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Project: Modifications in Raw Mill Circuit Innov. Project:-2 Cont.…

Objective: To enhance the Raw Mill Production and to reduce the power consumption,.
➢ Mill feed pipe length was increased by 500 ➢ Mill Classifier gap between classifier
mm and discharge pipe diameter reduced
from 1000 to 800 mm,
static and rotating vanes reduced
from 300 to 200 mm,
Benefits
uniform dispersion of material on table to control residues both in 90 After implementation of
resulting improvement in grinding microns as well as in 212
efficiency. microns.
the above modifications,
➢ Production increased
up to 5 TPH.
1000 Dia ➢Smooth Operation
➢Power reduced by 1000
kwh/day i.e.0.2
kwh/T. Clinker,
800 Dia equivalent to saving
Rs.1.08 lakh/month

INNOVATIVE PROJECT-3
Project: Operational Improvement
1. Adopting PXP Technology in place of FUZZY
For the Efficient Operation of Raw Meal, Coal, Cement Grinding and Pyro Process, as per the Auto Report
Generated from the Quality Control Mechanism, the Plant Operation Parameters are being controlled to optimize the
Consumption of Energy (Power & Fuel).
Benefits
➢ Ease and Stable operation of Process
equipment’s like Kiln, Raw Mill, Coal Mill
& Cement Mills.
➢ Specific Electrical energy reduced by 1.0
kwh/Ton of Cement.
➢ Consistent Quality to the desired level.
➢ Stable kiln operation reduced the NOx level
and improved the kiln refractory life.
➢ Marginal savings in Specific Thermal
Energy per Ton of Clinker.
Investment made: Rs.67.0 Lakhs
Payback Period: 08 months

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Project: Operational Improvement Innov. Project:-3 Cont.…

2. Installation of Sympatec Particle Size Analyzer

For further Optimization and fine tuning of Raw Mills & Cement Mills installed
Sympatec Particle Size Analyser.

Benefits
➢ Optimization of process.
➢ Faster results for Quality and Process
Control.
➢ Avoiding over grinding there by
reduction of energy.
➢ Facilitate to monitor from R3 to R 300
Investment made: Rs.52.0 Lakhs
Payback Period: 11 months

Project: Operational Improvement Innov. Project:-3 Cont.…

3. Kiln Inlet Refractory Castable Modification
6th Meal Pipe
To avoid jamming and recirculation of high calcined kiln feed from kiln
inlet to raiser duct,
Modified the refractory casting below 6th cyclone meal pipe
discharge towards the kiln inlet tongue plate discharge as a canal
of 3.5 meter long x 0.3 meter depth x 0.5 meter width. Avoided
inlet kiln inlet jamming and recirculation of the calcined material
from kiln inlet to raiser duct and also reduced a pressure drop
of 10 – 12 mmWc.
4. Arrangement of 450 Angle plate at
Cooler discharge exit gas duct Cooler Exit Gas Duct

To avoid the dust settlement at Cooler exit gas duct during the
increased kiln production rate, whenever cooler water spray increases
more than 6.0 m3/hr leading to the settlement of the fine dust and
forming in to lumps.
By welding 8 mm thick MS plate at an angle of 450 and
application of sodium silicate on the surface of the plate, the
settlement of wet fine clinker dust has been avoided.
➢Smooth Operation & Safety factor increased by elimination of cleaning
process as it is high risk area.

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Innov. Project:-3 Cont.…

Project: Operational Improvement
5. To avoid Cement Mill-3 tripping on account of Sudden flush of material from Bag House to
Silo feed elevator (boot level acting), RAL operation changed from DOL to VFD operation,
avoided surge loads from pulse jet bag filter to elevator by regulating RAL speed through VFD.

Before (DOL mode)

Running load: 4 KW x 2 RAL’s

After (VFD)
Running Load: 2 KW x 2 RAL’s

Tangible Benefits
Annual Savings: 4 KW X 20Hrs X 330 Days X Rs.5.5
: 1.45 lakh/year
Avoided frequent tripping of mill on account of
elevator boot level act.

INNOVATIVE PROJECT-4
Project: Replacement of Coal Mill Fan Motor with high Efficiency TMEIC

Before: After:
Type of Motor: KEC/SRIM/Eff:95 Type of Motor: TMEIC/SQIM/Eff:97
Motor Operating KW : ~265 KW/Hr Motor Operating KW :~255KW/Hr
Benefits
Annual Savings: 10KW X 12Hrs X 300 Days X 5.5Rs: 1.98Lac
Investment made: Rs.11.8 Lakhs
Payback Period: 72 months

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UTILIZATION OF RENEWABLE ENERGY

1.15 MW Solar Power Plant

SOLAR ENERGY UTILIZATION

Solar Street lights Solar Water Pump at Mango Garden

INVESTMENT MADE: 9.0 LAKHS INVESTMENT MADE: 5.0 LAKHS

SAVING: 0.7 LAKHS/ANNUM SAVING: 0.9 LAKHS/ANNUM

Solar Water Heaters for Colony – 130 Flats Solar Fencing around the Residential Colony

INVESTMENT MADE: 12.3 LAKHS

SAVING: 5.2 LAKHS/ANNUM INVESTMENT MADE: 1.2 LAKHS

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UTILIZATION OF WASTE MATERIAL AS FUEL

Use of Pharma Liquid AFR
❑ WOODEN CHIPS

❑ CARBON BLACK

❑ PHARMA LIQUID

❑ PLASTIC WASTE

❑ MIX AGRO WASTE

❑ WASTE LUBRICANT

Collection of Garbage in Colony Incineration in Kiln Firing Waste Lubricant oil in PC

GREEN HOUSE GAS EMISSIONS

❑Reducing the lead distance of transporting the cement by selecting the nearest distance either
from UNIT-I or UNIT-II Cement manufacturing units.
❑Reduction of NOx emission levels by adoption of newer technologies like by installation of low
NOx pyro jet burner along with long pre-calciner with pyro top supplied by Humboldt Wedag.
❑Utilization of fly ash to the maximum permissible extent and promotion of higher PPC volumes
to the maximum extent.
❑Following Reverse Logistics for transportation of Cement and bringing Coal, Gypsum and
Additives.

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GREEN SUPPLY CHAIN

Green Supply Chain Implementations:
1. Create awareness of environment
impact.
2. Rethinking of material requirements and
consumption.
3. Reducing the use of hazardous material.
4. Improved energy efficiency Materials
Purchase .
5. Reducing the pollution and noise levels
and using recycled materials and
recycling waste.
6. Customer preference.
7. Increased environmental regulations.

GREEN SUPPLY CHAIN BEST PRACTICES

Before

Before: All bag filter After: Installed 22 No’s Electricity: FTL Lights 150 No’s LED Lights Electricity:
fans in DOL Operation VFD s for all the bag 50% 65%
filter fans

Electricity: Electricity:
Switch over 3 Star 5 Star Rating 68% 3 Star Rating 5 Star Rating 65%
Rating AC

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GREEN SUPPLY CHAIN BEST PRACTICES

VEHICLE ROUTE MONITORING THROUGH GPS

Before: IE2 Motor After: IE3 Motor Electricity:

2%

Initiatives:
❖ 100% safety on roads as voice enabled GPS is installed
which alerts the driver on possible risk.
❖ Ship more cement covering more distance than before.
❖ Better planning is ensured by the company with its
stakeholders - transporter, dealer, trucker and society.
Synthetic paints Eco friendly paints
❖Vehicle service center.

RECYCLING WASTE INTO ENVIRONMENT FRIENDLY PRODUCTS

➢ Manufacturing of fly ash based pavers,

Hallow & Concrete bricks
Capacity: 20,000 – 25,000 no’s per day /
Investment: Rs. 2.0 cores.

➢ The fly ash & Bed material generated in

CPP are being used for the
manufacturing of Hallow bricks,
Concrete solid bricks & Colored Pavers.

➢ Recycling of CPP waste neutralization

water to Cement Plant for equipment
process & Cooling to avoid scaling in
Pipe lines.

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STRATEGIES ADOPTED FOR EMPLOYEE INVOLVEMENT

✓ Suggestion Scheme
✓ Good Work Award
✓ Young Leaders Forum
✓ Chat with Unit Head
✓ Employee Energy Score Card
✓ Kaizen
✓ External trainings
✓ Safety Quizzes in Gate Meeting
✓ Safety Messages sharing in Gate meeting
✓ National Safety Day Celebrations various
contests
✓ Safety Committee meeting members
participation
✓ Safety Walks
✓ Employee Appraisal

FORMATION OF ENERGY MANAGEMENT CELL

Designation Roles & Responsibilities
Plant Head • Drive the energy saving culture in the
PLANT HEAD organization.
• Set targets for reduction in various
parameters inline with the vision & Power
policy.
• Fiscal validation of Power saving projects
Department Heads and necessary financial allocation.
Energy Manager
Department • Review status of Power saving projects
Heads, through Daily Review Meetings.
Energy • Drive employee involvement initiatives.
Manager
OFFICER OFFICER
Data Collection Data Analysis
Team • Identification& Implementation of energy
Members conservation projects.
• Drive employee involvement initiatives.
• Generate energy conservation ideas.
• Measure, Monitor & analyze section wise
energy consumption in the factory.

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Energy Scorecard for Monitoring the performance of major

Equipment's by the team members

EMPLYOEE ENERGY SCORE CARD EQUIPMENT ENERGY

TARGET
SCORE CARD
S.NO RAW
DESCRIPTION SEC NAME ACTUAL SECTION DATE 31.07.2019
. MILL-1
MONTH:
FY19-20 DAY MONTH
July'19 TARGET
ACTUAL AVG.
1 LS CRUSHER Kwh/Ton of Lime Stone Y.SUBBARAO 0.73 0.77
SEC : Kwh/Ton of Raw meal
M.SATYANARAYA
2 RAW MILL-1 Kwh/Ton of Raw meal 12.50 12.16 RAW MILL MOTOR 2700 KW 7.45 7.31 7.17
NA
3 RAW MILL-2 Kwh/Ton of Raw meal N.SRINIVAS 12.50 13.03 RAW MILL FAN
2050 KW 3.8 3.79 3.75
MOTOR
4 KILN-1 Kwh/Ton of Clinker K.V.RAJASHEKAR 19.00 17.98
TOTAL 12.5 12.43 12.16
5 KILN-2 Kwh/Ton of Clinker N.SRINIVAS 19.00 18.9
M.SATYANARAYA
6 COAL MILL-1 Kwh/Ton of Coal 15.00 14.71
7 COAL MILL-2 Kwh/Ton of Coal
NA
N.SRINIVAS 18.00 18.22
Focus for the Energy Efficiency
8 CEMENT MILL-1 Kwh/Ton of Cement Y.PICHAIAH 26.00 27.3 ❖Daily Monitoring
9 CEMENT MILL-2 Kwh/Ton of Cement Y.PICHAIAH 26.00 27.34
10 CEMENT MILL-3 Kwh/Ton of Cement Y.PICHAIAH 24.50 24.92 ❖Trainings
11 PACKING PLANTS Kwh/Ton of Cement T.SOMESWARAO 0.70 0.67
12 UTILITIES Kwh/Ton of Clinker G.MALLESH 1.7 2.01 ❖Innovative Modifications
13 SERVICES Kwh/Ton of Clinker G.MALLESH 2 1.52
14
HEAT
KCal/Kg of Clinker Y.HARISH 702 698
❖Periodical upgradation of new
CONSUMPTION
15
EXPLOSIVE
Tons/Kg of Explosive P.RAMAKRISHNA 8.12 8.43
technological equipment's
ENERGY

DAILY ENERGY MONITORING REPORT

THE KCP LIMITED
CEMENT UNIT-II, RAMAKRISHNAPURAM
DAILY POWER MONITORING REPORT - 31.03.2019
Target KWh/T Actual Consumption Variance
Sl No SECTION Responsibility
mat (2018-19) On Date MTD YTD MTD YTD
1 CRUSHER 0.75 Sr DGM-Mines 0.00 0.73 0.73 0.02 0.02
Sr M-E&I /Dy M-Process(R) &
2 RAW MILL 13.00 GM - Mech
0.00 12.86 12.84 0.14 0.16
Sr M-E&I / Dy M-Process(R) &
3 COAL MILL 14.50 GM - Mech
0.00 15.09 14.01 -0.59 0.49
Sr M-E&I / Sr M-Process(P) &
4 KILN 19.20 GM - Mech
0.00 20.76 19.15 -1.56 0.05
5 Utilites- pre clinker 1.74 Sr.M-Electrical 0.00 1.76 1.91 -0.02 -0.17
Sr M-E&I / Sr M-Process(P) &
6 CLINKER 41.31 GM - Mech
0.00 45.57 43.80 -4.26 -2.49
GM-Mech / Sr M-Process &
7 OPC 29.00 Manager - QC
30.47 30.47 28.09 -1.47 0.91
GM-Mech / Sr M-Process &
8 EXPORT 38.53 Manager - QC
0.00 0.00 0.00 38.53 38.53
GM-Mech / Sr M-Process &
9 PPC 24.85 Manager - QC
26.89 25.83 25.36 -0.98 -0.51
10 PACKING 0.70 GM-Mech / Asst- M-Packing plant 0.68 0.66 0.75 0.04 -0.05
11 Utilites- post clinker 1.00 Sr.M-Electrical 1.50 1.80 0.78 -0.80 0.22
12 Services 0.6 Sr.M-Electrical 0.89 1.29 0.32 -0.69 0.28
GM-Mech /Sr M-Process &
13 UP to OPC 70.84 Manager - QC
33.90 78.09 72.36 -7.25 -1.52
GM-Mech / Sr M-Process &
14 UP to Cement 65.28 Manager - QC
30.83 59.82 65.82 5.46 -0.54
15 Specific Heat-Kcal/kg 688 Sr DGM-QC / Sr DGM-Process 690.00 692.00 686.00 -4.00 2.00

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INTEGRATED MANAGEMENT SYSTEM

CERTIFIED ISO 50001 & IMPLEMENTATION OF GREEN CO

Energy Policy

Total Investment made in

last three years – 285.88 lakhs

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LONG TERM VISION ON ENERGY EFFICIENCY

S.No Project Estimated Investment, Lead Time Payback,
Rs. Crores Months
1 Line-2 Preheater painting with 0.9 2020 24
HR Aluminizing

2 Arrangement of AFR Feeding 4.0 2020 24

System (Carbon Black, Plastic
Waste, Wooden Chips, Bio Mass)
3 Installation of Common 8.0 MW 50.0 2021 48
Waste Heat Recovery

4 Installation of balance 4x1.15 24.0 2022 96

MW Solar Power Plant

IMPLEMENTATION OF ENVIRONMENTAL PROJECTS

Rain Water Harvesting pond Check Dam Roof Top Rain Water Collection

Roof top Rain water

discharge points

Rain Water Harvesting Pits Specific Water Consumption

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GREEN COVER & MASSIVE GREEN BELT DEVELOPMENT

AWARDS RECEIVED FROM CII

❖2018: National Energy Efficient in Energy Management
❖2017: National Excellent Energy Efficient in Energy Management
❖2016: National Energy Efficient in Energy Management
❖2016: 3 Star for Appreciation in EHS practices
❖2015: National Excellent Energy Efficient in Energy Management
❖2015: Most useful Presentation Award
❖2014: National Excellent Energy Efficient in Energy Management

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AWARDS RECEIVED FROM BEE

❖“National
Energy
Conservation
Award”
received from
Ministry of
Power & Coal,
Govt. of India

AWARDS RECEIVED FROM NCB

❖2016-17: NCB-Best Electrical Energy Performance Award

❖2014-15: NCB-Best Electrical Energy Performance Award
❖2013-14: NCB-Best Electrical Energy Performance Award

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