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XL Super / HD / Sport Parts Catalogue
XL Super / HD / Sport Parts Catalogue
XL SUPER / HD / SPORT
ASSEMBLY INDEX
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
3
2 1 420307700 HEX NUT M7 4 4 4 4 4
1
2 420051000 SPRING WASHER 4 4 4 4 4
10
3 420002700 PUNCHED WASHER A7.6 4 4 4 4 4
12
NO. OFF
11
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
6 9 NO. NO. SUPER HD SPORT UPG. HD UPG.
7 10
8 1 P030190 CRANKCASE ASSY. 1 1 1 1 1
9
2 P030200 GASKET CRANKCASE 1 1 1 1 1
16 P200170 STUD 2 2 2 2 2
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
14 P080510 SHIELD 1 1 1 1 1
# - Replaces 420667000
* - APPLICABLE FOR THE VEHICLES PRODUCED BEFORE MAY 2005, REF.SIB REF No.SIB/MOPED/01/05-06 DATED 10.09.2006
FIG.No.04 CRANKSHAFT, PISTON ASSEMBLY FIG.NO.04
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
5 K200120 CIRCLIP 1 1 1 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
2 P320090 CAP 2 2 2 2 2
3 404037000 ADJUSTER 2 2 2 2 2
4 404049000 NUT 2 2 2 2 2
6 P320240 GASKET 1 1 1 1 1
7 P320250 SPRING 1 1 1 1 1
9 P320280 CIRCLIP 1 1 1 1 1
15 P320070 SPRING 1 1 1 1 1
16 P320080 WASHER 1 1 1 1 1
CARBURETTOR ASSEMBLY 17 D046090 O' RING 1 1 1 1 1
FIG.No.05 CARBURETTOR ASSEMBLY FIG.NO. 05
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
18 P320200 SCREW 1 1 1 1 1
20 P320210 SPRING 1 1 1 1 1
21 P320100 HOUSING 1 1 1 1 1
22 P320110 SPRING 1 1 1 1 1
28 404377000 NUT 1 1 1 1 1
31 P320310 SPINDLE 1 1 1 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
35 P320330 CLIP 1 1 1 1 1
37 N8300370 WASHER 1 1
38 P1320390 O RING 1 1
CARBURETTOR ASSEMBLY
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
7 P1320530 CIRCLIP 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
21 P1320590 ADAPTOR 1 1
28 N8320500 FLOAT 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
6 P040260 SPACER 2 2 2 2
14 0086010 CLAMP 1 1 2 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
7 0333558 STUD M8 x 33 2 2 2 2 2
18 P050270 O - RING 1
CAT:- CATALYTIC
FIG.No.07 EXHAUST SYSTEM ASSEMBLY FIG.NO. 07
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
10 0333558 STUD M8 x 33 2 2
16 P050270 O RING 1 1
CAT:- CATALYTIC
FIG.No.08
6A
FAN AND COWL FAN ASSEMBLY FIG.NO. 08
1
2 3
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
1 2 NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
4
6 7 5 6 P200230 CIRCLIP 7.0 2 2 2 2 2
12
CLUTCH ASSEMBLY
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
2 NO. NO. SUPER HD SPORT UPG. HD UPG.
1
3 4 1 420602000 BALL BEARING 12x32x10 (6201) 1 1 1 1 1
5
7 7 0339480 BEARING 1 1 1 1 1
8
8 F200230 OIL SEAL 24 x 35 x 6 1 1 1 1 1
9
20 P081130 O RING KICKSTARTER 1 1 1
6 7
21 408003000 SHIM 1 1 1 1 1
11
25 420051000 SPRING WASHER 1 1 1 1 1
17
26 420307700 HEX NUT M7 x 1 1 1 1 1 1
12 13
16
27 J080180 LEVER KICKSTARTER 1 1 1 1 1
18 14
16 28 P1320040 KICK STARTER KIT 1 1 1 **
15,15A
22 27
19 20 21
24 26
25
23
KICKSTARTER ASSEMBLY
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
6 420011700 WASHER 2 2
FOOTREST ASSEMBLY
FIG.No.14 FRONT SUSPENSION ASSY. FIG.NO.14
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
13 410055700 . SHIM 1 1 1 1
14 410056700 SHIM 1 1 1 1
' * ' ADD COLOR CODE. XL SUP/HD - 2L-BUS GREEN, OL-GREEN(XL), 0A-M RED, OD-BLACK, 0B-BLUE.
XL SUPER UPGD - 0D -HG BLACK,8B -METALLIC BLUE, 7L - MOSS GREEN, SPORT - 2G-W RED, 1D-CH GREY, 6L-LIV GREEN.
FIG.No.14
FRONT SUSPENSION ASSY. FIG.NO.14
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
23 P100360 SPRING 2 2 2
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
12 1257466 WASHER 2 2 2
17 T4100290 SLIDER 4 4 4
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
33 410056700 SHIM 1 1 1
36 T4100550 PACKING 4 4
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
1 NO. OFF
2 REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
6 0178030 O - RING 1
15
7 1 0330048 SPLIT PIN 2x20 1 1 1 1 1
13 0335698 WASHER 1 1 1 1 1
34
14 0178030 O - RING BRAKE CAM 1 1 1 1 1
35
15
7 23 411005000 NIPPLE DIA2.98 36 36 36
23A N3110200 NIPPLE DIA3.5 NEW 36 36 36 36 36
19
24 F113178 SPOKE REAR WHEEL INNER 18 18 18
12
24A P3110050 SPOKE REAR WHEEL INNER NEW 18 18 18 18 18
21
22 23 25 F113188 SPOKE REAR WHEEL OUTER 18 18 18
16 25A P3110060 SPOKE REAR WHEEL OUTER NEW 18 18 18 18 18
17
18 26 0181013 HUB COMPLETE REAR WHEEL M/C 1 1 1 1 1
24 27 P110650 SHOCK ABSORBER RR WHEEL HUB 1 1 1 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
25 3207018 SPRING 1
# - OPTIONAL
FIG.No.19 SEAT ASSEMBLY FIG.NO.19
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
23 0138010 CUSHION 3 3
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
10 7130140 WASHER 1 1 3 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
SUPER
23 420305700 HEX NUT M6 4 4 4 4
26 P210500 CUSHION 2 2 2 2
* ADD COLOR CODE. XL SUP/HD - 2L-BUS GREEN, OL-GREEN(XL), 0A-M RED, OD-BLACK, 0B-BLUE.
XL SUPER UPGD - 0D -HG BLACK,8B -METALLIC BLUE, 7L - MOSS GREEN SPORT - 2G-W RED, 1D-CH GREY, 6L-LIV GREEN.
MUDGUARD, COVER FRAME & CHAIN GUARD FIG.NO. 21
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
20 420011700 WASHER 4 4
22 -- COVER FRAME LH 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
24 7130140 WASHER 4 4 4 4
26 7130140 WASHER 8
44 J120410 MUDGUARD 1
MUDGUARD, COVER FRAME & CHAIN GUARD 49 J090260 DUMMY CHAIN COVER 1
* ADD COLOR CODE. XL SUP/HD - 2L-BUS GREEN, OL-GREEN(XL), 0A-M RED, OD-BLACK, 0B-BLUE.
XL SUPER UPGD - 0D -HG BLACK,8B -METALLIC BLUE, 7L - MOSS GREEN 'SPORT -2G-W RED, 1D-CH GREY, 6L-LIV GREEN.
HANDLE BAR, SPEEDOMETER ASSY. FIG.NO.22
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
11 415005700 SUPPORT 2 2 2 2
16 P150290 WASHER 4 4 4 4
HANDLE BAR, SPEEDOMETER ASSY.
17 0330408 WAVE SPRING WASHER 4 4 4 4
HANDLE BAR, SPEEDOMETER ASSY. FIG.NO. 22
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
HO
RN 4 P150450 BRAKE LEVER LH - NEW 1 1
6 3160278 U NUT 1 1 1 1
11 0332458 SCREW 1 1 1 1
HO RN
12 P160420 CORD SET 1
13 P150330 GRIP LH 1 1 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
8 0332458 SCREW 2 2 2 2
9 3160278 U NUT 1 1 1 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
5 J150240 GRIP LH 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
7 0335516 WASHER 4 4 4 4
N .I - NOT ILLUSTRATED
HEAD LAMP & TAIL LAMP ASSY. FIG.NO. 24
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
7 S1160200 WASHER 4
23 7130140 WASHER 2
HEAD LAMP & TAIL LAMP ASSY (SPORT) 26 J160340 SWITCH HORN 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
34 7130140 WASHER 1
NO. OFF
REF PART DESCRIPTION XL XLSUPER TVS XLSUPER XLSUPER REMARKS
NO. NO. SUPER HD SPORT UPG. HD UPG.
TOOL KIT
DATE : 03.03.2010