Parts Catalogue: RELEASE DATE: 03.01.14 Revision - 01

PARTS CATALOGUE
RELEASE DATE : 03.01.14

REVISION - 01
FIG.No. 01
CYLINDER HEAD ASSEMBLY FIG.NO. 01
4 9 NO. OFF
REF PART DESCRIPTION REMARKS
JIVE
5 10 NO. NO.
1 2 7
6 14
1 S1010320 COTTER VALVE 4
8
11 2 N2011040 RETAINER VALVE SPRING 2
12
3
3 N2010620 VALVE EXHAUST 1
13
4 N2010340 SPRING VALVE INNER 2
5 N2010350 SPRING VALVE OUTER 2
16 15 6 M1010620 SEAL VALVE STEM OIL 2
7 K3010680 SEAT VALVE SPRING 2

19
17 8 N3011140 VALVE INTAKE 1
20 9 N8010860 CAP INSPECTION HOLE 2
22 20
18 10 N8010260 O RING CAP INSPECTION HOLE 2
11 N8010350 SHAFT VALVE ROCKER ARM 2
20 12 S1010240 SCREW TAPPET ADJUSTING 2
13 S1010250 NUT TAPPET ADJUSTING 2

20
14 N8011000 ARM VALVE ROCKER ASSY 2
15 N8200090 CRR CSK SCREW M6x16 1
21 16 N8010800 STOPPER ROCKER ARM SHAFT 1
21 17 N5200340 HEX SCREW M6x16 2
18 N80107507D HEAD CYLINDER COMP. 1

21
19 M1180030 SPARK PLUG 1
21
20 N8010310 BOLT CYLINDER HEAD 4
21 M1010360 GASKET CYLINDER HEAD NUT 4
22 N8010590 GASKET CYLINDER HEAD 1
CYLINDER HEAD ASSEMBLY 23 N80108307D CYLINDER HEAD ASSY 1 N.I

FIG.No. 02
CAMSHAFT ASSEMBLY FIG.NO. 02
3 4 NO. OFF
2
1 JIVE
NO. NO.
1 8200130 PUNCHED WASHER 6.5x11x1.6 ZNK 2
2 N2200470 HEX SOC HD CAP SCR M6x20 2
3 M1200520 HEX FL BOLT M6 X 16 2
4 N8041460 ADAPTOR CARBURETTOR COMP 1 N8041440

5
5 A054190 HOSE CLIP DIA 35 1
6 N8041280 PIPE INTAKE COMP 1 N8041410
7 N2040940 O RING 1 N8041400

7 6
8 N8010820 CAMSHAFT COMP 1
9 M1010490 PIN SPROCKET KNOCK 1
10 N5010400 WASHER SPROCKET 1

8 11 N8010690 TENSIONER CAMCHAIN ES 1
9 10 11 13 14
12 N5010790 CAM CHAIN 88 LINKS 1
12
13 N2010960 WASHER CAM CHAIN TENSIONER 1
15
14 N2010710 BOLT CAM CHAIN TENSIONER 1
15 N8010320 GUIDE CAM CHAIN 1
16 M1200510 HEX SCREW M6x25 2

20 19
17 N8011110 COVER CYLINDER HEAD LH 1
18 N3010550 O RING COVER CYLINDER HEAD 1
19 M1200940 HEX SCREW M5x10 2
17 16
20 N5010320 SPROCKET 34T CAMSHAFT 1
18
CAMSHAFT ASSEMBLY
FIG.No. 03 CYLINDER BLOCK & CRANKSHAFT ASSY. FIG.NO. 03
15
1 NO. OFF
5 6
4 REF PART DESCRIPTION REMARKS
JIVE
2 NO. NO.
1 S1200270 TUBULAR DOWEL 11x12 4
2 N8010680 CYLINDER BLOCK 1
3 M1200520 HEX FLANGE BOLT M6x16 2
4 N3011600 GASKET ADJUSTER TENSIONER 1
5 N3011370 ADJUSTER TENSIONER ASSY 1

3 7 8
6 420462700 HEX SCREW M6x20 2
7 N2010690 PIN PISTON 1
8 N2200340 CIRCLIP 2
12 9 N8020310 RING SET PISTON STD 1

10
9 9A N8020320 RING SET PISTON I O/S 1
9B N8020330 RING SET PISTON II O/S 1
10 N8020300 PISTON KIT STD 1

1
10A N8020340 PISTON KIT I O/S 1
10B N8020350 PISTON KIT II O/S 1
11 420702000 WOODRUFF KEY 1

14
11 12 N8010920 GASKET CYLINDER 1
13 13 N8200350 BALL BEARING 25x52x15 1
14 N8020410 CRANKSHAFT COMP 1
15 N3011670 PLUG ADJUSTER TENSIONER 1
16 R1020430 PIN GEAR OILPUMP DRIVE 1
17 N8323610 CYLINDER BLOCK & PISTON KIT 1 N.I

16
18 N8180460 ENGINE ASSEMBLY ES 1 N.I
CYLINDER BLOCK & CRANKSHAFT ASSY.

FIG.No. 04 CRANKCASE ASSEMBLY FIG.NO. 04
5 NO. OFF
24 3
JIVE
26 NO. NO.
4
6 1 N5200170 HEX FLEANGE BOLT M6x35 2

8
7
2 R1080530 OIL PUMP ASSEMBLY 1
1
3 N5080920 HOOK SPRING CAM STOPPER 1
4 N4031100 CRANKCASE ASSEMBLY, RH 1

2
5 S1200270 DOWEL PIN 11x12 2
25 6 420602000 BALL BEARING 12x32x10 1
7 N2200150 BALL BEARING 17x40x12 2

9
8 N4030350 GASKET CRANKCASE 1
9 N3080290 OIL FILTER 1

10
10 R1200490 O-RING 1
11 11 M1010380 CAP INSPECTION HOLE 1
20 12 0339060 BALL BEARING 12x28x8 1

19 14
13 12
13 N5081320 LIFTER RATCHET 1
16
14 N8324810 CRANKCASE ASSEMBLY, LH 1
15
15 N8060010 CLAMP GEAR SHIFT SWITCH 1
23
18 16 0332028 CRR PAN HEAD SCREW M5x8 1
17 N2200450 HEX FLANGE BOLT M6x50 12
18 N8060560 GEAR SHIFT SWITCH 1
19 420464700 HEX SCREW M6x16 2

21
20 N2080920 PIPE COMP. BREATHER 1
21 T4080540 OILSEAL DRIVE SHAFT 1
22 N2081720 OIL SEAL, GEAR SHIFT SHAFT 1
23 N8081090 CONTACT GEAR SHIFT SWITCH COMP 1

17
24 R1080430 STOPPER SHIFT ARM 1
22
25 R1200480 O-RING 2
CRANKCASE ASSEMBLY 26 0074010 DOWEL PIN 2

FIG.N o. 05
COVER CLUTCH ASSEMBLY FIG.NO. 05
2
NO. OFF
3 1
JIVE
NO. NO.
29 7 1 N5200170 HEX FLANGE BOLT M6x35 9

28 2 N1080110 GAUGE OIL LEVEL 1
4
5
30 3 S1200860 O RING - GAUGE OIL LEVEL 1
24
4 N4031120 GASKET COVER CLUTCH 1
26 27
5 0074010 DOWEL PIN 9x14 2
6 M1010380 CAP INSPECTION HOLE 1
7 N4031160 COVER CLUTCH 1

23
8 R1200490 O-RING 1
9 9 C1200020 HEX FLANGE SCREW M5x 8 3

8
25 10 R1020309 COVER CENTRIFUGAL FILTER 1
14
19 6
11 R1070720 INTERNAL CIRCLIP 1
10 22
12 --- HOUSING COMP. PRIMARY CLUTCH 1 N.S
21
16
13 12 13 R1200060 NUT, CRANK SHAFT 1
14 R1200050 DISC SPRING 1
15 N8324920 OUTER ASSY PRIMARY CLUTCH 1

11 16 R1020310 GASKET COVER CENTRIFUGAL FILTER 1
20 18
33 17 R1070170 WASHER PRIMARY DRIVE GEAR THRUST 1
17 31 18 --- SCISSOR GEAR . NP.104 1 N.S
19 N8070350 PLATE ASSY PRIMARY DRIVE 1
15 32 20 R1070710 WASHER 30x45x0.8 1
21 R1321430 ONE WAY CLUTCH KIT 1
CO VER CLUTCH ASSEM BLY 22 M1200300 BALL BEARING 12x28x8 1

FIG.N o. 05 COVER CLUTCH ASSEMBLY FIG.NO. 05
2
NO. OFF
3 1 REF PART DESCRIPTION REMARKS
JIVE
NO. NO.
23 R1080510 PIN ARM CLUTCH 1

29 7
28 4
24 R1080390 BOLT CLUTCH RELEASE ADJUST 1
5
30
24 25 R1080470 ARM CLUTCH RELEASE 1
26 27
26 R1080370 BOSS CLUTCH RELEASE ARM 1
27 R1200110 SPLIT PIN 1.4 x 12 1
23
28 M1200060 PUNCHED WASHER 8.5x18x2.3 1
9 29 0334218 HEXAGONAL NUT M8x1.25 1

8
14 25
30 R1080400 O-RING CLUTCH RELEASE ADJUST 1
19 6
10 22 31 R2080190 GEAR OIL PUMP DRIVE 1

21
16
13 12 32 --- SPRING SCISSOR GEAR 1 N.S
33 --- STOPPER SCISSOR GEAR 1 N.S
11
20 18
33
17 31
15 32
CO VER CLUTCH ASSEM BLY

FIG.No. 06 CLUTCH ASSEMBLY FIG.NO. 06
NO. OFF
JIVE
NO. NO.
3 4
1 N4080440 PIN CLUTCH RELEASE NP.104 1

5 6
7 19
2 P1200070 HEX FL. BOLT M6x20 4
3 0339060 BALL BEARING 12x28x8 1
4 N2070360 PLATE CLUTCH RELEASE 1
8 5 N4200040 NUT CLUTCH SHAFT 1
6 N5070110 SPRING DISC 1
12 7 N2070370 SPRING CLUTCH 4

11
8 N8070230 HUB CLUTCH 1

14
9 N4080430 WASHER PRIMARY DR GEAR NP.104 1
13
15
10 N8081130 LOCK PLATE 1
11 --- PLATE CLUTCH DRIVE 4
12 --- PLATE CLUTCH DRIVEN (METAL) 3

9
13 N8070330 SPACER CLUTCH 1
14 N2070200 DISC CLUTCH PRESSURE 1
15 N8070180 GEAR ASSY. PRIMARY DRIVEN 1
16 16 N5070080 SPACER CLUTCH 1
10 17 N2320640 SET PLATE CLUTCH DRIVE 1
18 N2320750 SET PLATE CLUTCH DRIVEN 1
CLUTCH ASSEMBLY 19 N2070370 SET SPRING CLUTCH (4 NOS) 1

FIG.No. 07 MAGNETO ASSEMBLY FIG.NO. 07
1 2 NO. OFF
JIVE
NO. NO.
3 7
4 1 R1200090 NEEDLE ROLLER BEARING 1
6 30
2 R1081000 GEAR STARTER CLUTCH 1
5
27 3 R1060110 ONE WAY CLUTCH 1
19 4 N4060050 MAGNETO ASSY ES 1
5 N4320800 ROTOR ASSY ES 1
6 N9060320 PULSAR COIL 1

9
7 N4320790 STATOR ASSY ES 1
11 10 8 M1200790 HEX SOC HD CAP SCR M6x16 3

8
9 M1200820 CRPH SCR M6X25 2
28
21
10 M1200770 HEX FLANGE NUT M12x1.25 1
12 29 11 N4060210 IGNITION COIL 1

22
15
13 14 18
17 12 R1060200 SEAL HT CORD 1
13 N3060150 SUPPRESSOR CAP ASSY 1

25
26 24 14 M1060110 SEAL SPARK PLUG 1

20 16
15 R1080550 GEAR STARTER IDLE 1
16 M1080490 SPACER STARTER IDLE GEAR 1

23
17 N4030330 COVER MAGNETO 1
18 N4030420 GASKET COVER MAGNETO 1
19 R1080990 GEAR COMP STARTER CLUTCH 1

MAGNETO ASSEMBLY
FIG.No. 07
MAGNETO ASSEMBLY FIG.NO. 07
1 2
NO. OFF
JIVE
3 NO. NO.
7
4
6 30 1
20 N4060080 STARTER MOTOR
5
21 N8081050 COVER ENGINE SPROCKET 1
27
22 M1080430 PIN MAGNETO COVER 1

19
23 N2082020 ASSEMBLY PLUG C S HOLE (WITH O RING) 1
24 M1200530 HEX FLANGE BOLT M6 x 20 2

9
25 N5200170 HEX FL BOLT M6x35 9
11 10
8
26 M1200520 HEX FLANGE BOLT M6X16 2
27 N8081140 CLAMP MAGNETO LEAD 1

28
21
28 N2081680 BOLT TDC 1
12 29
22 29 M1080420 GASKET TDC PLUG 1
15
13 14 18
17
25
26 24
20 16
23
MAGNETO ASSEMBLY
FIG.No. 08
GEAR SHIFT ASSEMBLY FIG.NO. 08
1 NO. OFF
5
6 23 2 REF PART DESCRIPTION REMARKS
JIVE
NO. NO.
25 1 N5080930 SPRING GEAR SHIFT CAM 1
3
15 2 0331320 BOLT GEAR SHIFT CAM STOPPER 1

4
11 3 8200300 WASHER 1
9
4 N5080910 STOPPER GEAR SHIFT CAM 1
14
5 N5080920 HOOK SPRING CAP STOPPER 1
8 27
22
6 0332228 CARR CSK HEAD SCREW M6x16 1
17
7 N4080380 ARM GEARSHIFT ASSY 1
7 8 3044034 ROLLER CAM DRIVE 5
9 N4080400 CAM GEAR SHIFT 1

16
10 R1080360 WASHER CLUTCH RELEASE ARM 4
11 N5080280 FORK GEAR SHIFT LOW SPEED 1

26 12 R1080330 SPRING CLUTCH RELEASE ARM 1
13 13 R1080260 GUIDE COMP CLUTCH REL BALL OUTER 1

10
29 14 N8081090 CONTACT GEAR SHIFT SWITCH 1
12
15 N5080270 SHAFT SHIFT FORK 2
20
16 N5080290 FORK GEAR SHIFT HIGH SPEED 1
21
17 N2080500 SPRING GEAR SHIFT PAWL 1
28
18 R1080190 SHAFT COMP. GEAR SHIFT 1
18 24
19 R1080460 SPRING SHIFT SHAFT RETURN 1
20 420462700 HEX BOLT M6 x 20 1
21 N8081110 LEVER ASS. GEAR SHIFT 1

19 22 R1080780 SHIM 12x26 x1 1
23 3040013 COLLAR GEAR SHIFT CAMDRIVE PIN 1

GEAR SHIFT ASSEMBLY
FIG.No. 08
GEAR SHIFT ASSEMBLY FIG.NO. 08
1 NO. OFF
23 2 JIVE
NO. NO.
25
3
24 N2081740 RUBBER GEAR SHIFT PEDAL 1
15
4
11 25 M7081870 BEARING BUSH CAM GEAR SHIFT 1
9
14 26 R1080320 SPACER SHIFT SHAFT 1
8 27
22 27 M1200790 HEX SOC HD CAP SCR M6x16 P 8.8 1
17
28 R1080290 BALL COMP CLUTCH RELEASE 1
7
29 R1080340 SPACER CLUTCH RELEASE 1
16
26
13
10
29
12
20
21
28
18 24
19
GEAR SHIFT ASSEMBLY

FIG.No. 09
KICK STARTER ASSEMBLY FIG.NO. 09
22 1
NO. OFF
JIVE
NO. NO.
9 1 N1080090 LEVER ASSY. KICK STARTER 1
2 N2081470 RUBBER KICK STARTER LEVER 1
2 3 N1080080 LEVER KICK STARTER 1

23
4 N2081450 PIN KICK STARTER LEVER 1
3
4 5 N2081430 SPRING KICK STARTER LEVER 1
5 6
6 N2081440 BALL KICK STARTER LEVER 1
7 N2081400 JOINT KICK STARTER 1

7
15 8 N3200240 E RING 1
14
21 9 420462700 HEX BOLT M6X20 1
8
13 10 0335024 SHIM 17x24x1 1
12 11 0330174 CIRCLIP EXT. 20x1.2 1
12 N5081370 SPRING KICK STARTER LEVER 1

10
13 N5081280 GUIDE KICK STARTER SPRING 1
16
14 0330164 CIRCLIP 17x1 1
15 S1200490 OILSEAL K.S.SHAFT 1
16 N5081360 SPRING K S RATCHET 1

17
11 17 N5081330 RATCHET KICK STARTER NEW 1
18
18 N5200140 SHIM 20x25.5x1.5 1
19 19 N5080810 GEAR KICK STARTER DRIVE 1
20 N4080140 SHAFT KICK STARTER 1
21 K3200880 SHIM 17x24x0.5 1

20
22 N5321240 SHAFT KICKSTARTER KIT 1
KICK STARTER ASSEMBLY 23 N9323070 JOINT KICK STARTER KIT 1

FIG.No. 10
TRANSMISSION ASSY FIG.NO. 10
NO. OFF
10 JIVE
NO. NO.
28 1 N5200080 SHIM 12.7x22x1 1
2 27
1
26 2 N5080170 GEAR 4TH DRIVEN (23T) 1
3 4 25 3 N2080330 SHIM 3
4 N5080150 GEAR 3RD DRIVEN (26T) 1

3 5
6 5 0330174 CIRCLIP 20x1.2 2
5 3 6 N8080810 GEAR 2ND DRIVEN (--T) 1

13 14
8 7 N5080060 BUSH 1ST DRIVEN 1

7
8 N5080110 GEAR 1ST DRIVEN (36T) 1
9 N4080420 SHAFT DRIVE 1

9
15 10 N8112760 CHAIN ASSY. 114 LINKS 1
11 N3080040 SPROCKET ENGINE (14T) 1

16
17 12 N8324830 LINK SET CHAIN 1
22
18
13 N3080250 LOCK PLATE SPROCKET 1
17
14 M1200940 HEX SCREW M5x10 2
16 19
15 N5080160 GEAR 4TH DRIVE (24T) 1
16 N5200110 SHIM 17.1x12x1 2

20
17 N5200130 CIRCLIP 17x1.2 2
18 N5080140 GEAR 3RD DRIVE (21T) 1
19 N8080800 GEAR 2ND DRIVE (20T) 1
23 20 N8080560 SHAFT CLUTCH (11T) 1
21 N8324820 CHAIN & SPROCKET KIT (13/43/110L) 1
22 N4080410 DRIVE SHAFT ASSEMBLY 1
TRANSMISSION ASSEMBLY 23 N4080240 CLUTCH SHAFT ASSEMBLY 1

FIG.No. 10 TRANSMISSION ASSY FIG.NO. 10
NO. OFF
10 JIVE
NO. NO.
28
24 N5200540 SPACER DRIVE SHAFT(12.2X22X1.4) 2
2 27
1
26
3 4 25 N4080360 ARM, GEAR SHIFT CAM LOCK 1
25
26 R1080150 BOSS LOCK ARM SPRING 1

3 5
6 27 R1080160 SPRING GEARSHIFT CAM LOCK ARM 1
5 3
13 14 28 M1200870 CIRCLIP 1
7 8
9
15
16
17
22
18
17
16 19
20
23
TRANSMISSION ASSEMBLY
FIG.No.11 AIR CLEANER ASSEMBLY FIG.NO. 11
11
NO. OFF
JIVE
NO. NO.
10 1 0331718 CRR PAN HEAD SCREW M5x16 4
1
2 N2040210 SEAL AIR CLEANER 1
2
3 N2041690 CLAMP END CAP 1
4 K3140420 HOSE CLIP 1

18
3 21
5 N9041150 CASE AIR CLEANER LH 1
14
15
6 N2040650 FILTER INNER 1
16
7 N2040640 FILTER OUTER 1
17
13
8 N8041450 TUBE OUTLET AIR CLEANER 1
9 9 N2040490 HOSE CLIP 1
10 N9041140 COVER AIR CLEANER 1
11 N8041470 AIR CLEANER ASSY 1
12 M100050 HOSE CLIP 1

5
13 N3040750 FILTER COMP. AIR CLEANER 1
6 4
8 14 0332275 SCREW M6x16 2
19 15 0335608 WASHER 2
7 12 16 N3040370 CLAMP DRAIN PIPE 1
17 R1040780 DRAIN PIPE 1
20 18 N2041540 FILTER ELEMENT SAI 1
19 N8041490 HOSE BREATHER PCV 1
20 R1140440 HOSE CLIP DIA 13 1
AIR CLEANER ASSEMBLY 21 N1040010 TUBE INTAKE 1

FIG.No.11A
AIR CLEANER ASSEMBLY- SAI FIG.NO.11A
10
NO. OFF
JIVE
NO. NO.
1 N8200170 CRR PAN HEAD TAP SCREW 3.5x16 1
2 N8040540 CASE AIR CLEANER SAI 1

12 10
3 N8040790 SEAL SAI AIR CLEANER 1
4 N8040650 FOAM SAI AIR CLEANER 1
6 5 N8040550 COVER AIR CLEANER SAI 1

1
6 N8040530 AIR CLEANER ASSY. SAI 1
7 N8040780 SUPPORT SAI AIR CLEANER 1

2
8 0332068 CRR PAN HEAD SCREW M6x12 1
3
4
5 10 N2041150 HOSE CLIP 3
11 K3040670 HOSE AIR ENTRY 1

7 8
12 N8040630 HOSE SAI INLET 1
10
11
AIRCLEANER ASSEMBLY - SAI

FIG.No.12 SECONDARY AIR INJECTION ASSY FIG.NO. 12
NO. OFF
2
JIVE
3 NO. NO.
16 1
1 N3160220 SPACER RC LAMP 2
4
2 N8040640 BRACKET SAI 1

5 5
4 N8040250 SECONDARY AIR INJECTION VALVE 1
15 14
5 N3200190 HEX SCREW M6x30 2
6 S1125320 CLAMP OIL HOSE 1
6
7 N9040300 HOSE AIR CUT VALVE 1
12
8 414147000 HOSE CLIP 2
7
13 9 N8040580 PIPE COMP SAI 1
8
10 N8040340 O RING 1.9x10 AIR INJECTION 1
11 0330408 WAVE SPRING WASHER M6 1

12
12 N8040350 HOSE CLIP AIR INJECTION 2
4 13 N8040620 HOSE SAI OUTLET 1

9
11 14 N2041670 CUSHION VALVE MOUNTING 2
10 15 0335608 PUNCHED WASHER 6.5x16x1.2 4
16 420305700 HEX NUT M6 2
SECONDARY AIR INJECTION ASSY.

FIG.No. 13
CARBURETTOR ASSY. (KEIHIN MAKE) FIG.NO. 13
2
NO. OFF
9
5 JIVE
NO. NO.
3
6 1 N8041430 CARBURETTOR ASSEMBLY 1
40
12 7 2 N8324940 TOP CAP 1
13
4 3 N8324930 CAP THROTTLE 1
11
14 8
15 17 4 N8324910 SPRING COMPRESSION AD4E 1
10
5 N8324990 BAR CLIP 1
39
16 6 N8324900 E RING 1
38
7 N8324890 JET NEEDLE (NEEDLE) AD4E 1
21 20 8 N8324880 VALVE THROTTLE (PISTON) AD4E 1
9 N8321700 CHOCK DUST CAP 1
10 N8321800 SCREW WASHER BRKT MTG. 1

19
18 11 N8321810 SPRING CHOCK -1 1
29
30
31 22 12 N8321820 HOLDER CHOCK 1
32
23
13 N8321830 SPRING CHOCK -2 1
37
14 N8321840 BUSH CHOCK CARB. 1
33
24 15 N8324960 TUBE AIR VENT 1
36 16 N8321730 CLIP TUBE 2

34
17 ROD ASSY. CHOCK KIT 1
35
18 N8321510 FLOAT ARM PIN 1
19 N8325000 VALVE COMP. FLOAT 1

27
20 N8321650 SPRING STOP SCREW 1
1 28
26 21 N8321640 SCREW STOP 1

16 25
22 N8321480 FLOAT COMP. 1
23 N8321530 GASKET FLOAT CHAMBER 1

CARBURETTOR ASSEMBLY (KEIHIN MAKE)
FIG .N o. 13
2
CARBURETOR ASSY. (KEIHIN MAKE) FIG.NO. 13
NO. OFF
9
5 JIVE
3 NO. NO.
6
40
12 7 27 N8321550 DRAIN SCREW 1
13
4 28 N8321560 O RING 1
11 24 N8325010 BODY COMP. FLOAT CHAMBER 1
14 8
15 17 25 N8321540 SCREW WASHER 4x14 2
10
26 N8324970 TUBE OVER FLOW 1
39
29 N8324950 SCREW ADJUSTER AD4E 1
16 30 N8321670 SPRING IDLE MIXTURE ADJUSTER 1
38 31 N8321680 WASHER PLAIN 1
32 N8321690 O RING 1
21 20
33 N8324840 NEEDLE JET AD4E 1
34 N8324850 HOLDER NEEDLE JET AD4E 1
35 N8324860 JET MAIN # 78 AD4E 1
19 36 N8324870 JET COMP. SLOW AD4E
18 37 N8321740 O RING 24x25 1
29
30 38 N8321740 BRKT CHOCK CABLE 1
31 22
32
23 39 N8321870 GUIDE BRKT CHOKE 1
37
33
24
36
34
35
27
1 28
26
16 25
C A R B U R E TTO R ASS EM BLY (KEIH IN M AKE)

FIG.No.14
MUFFLER ASSEMBLY FIG.NO. 14
12
NO. OFF
JIVE
10 9 8 NO. NO.
1 T4050180 GASKET EXHAUST 1
2 N8200150 HEX BOLT M8x60 1
3 N3200210 PUNCHED WASHER 8.2x25.0x2 2
11
4 0334548 HEX NUT M8 1
5 K130190 STOPPER SEAT 1

3
6 6 A200050 HEX SOC HD CAP SCR M6x25 2
7 N8051730 MUFFLER COMPLETE 1
2
8 N9050580 GUARD, EXHAUST 1
1
9 0335608 PUNCHED WASHER 6.5x16x1.2 2
11 0331688 HEX SCREW M6x8 2
3
12 N8051720 MUFFLER SUB ASSEMBLY WITH GUARD 1
7
4
MUFFLER ASSEMBLY.
FIG.No.15
FRAME ASSEMBLY FIG.NO. 15
10
NO. OFF
JIVE
NO. NO.
1 420464700 HEX SCREW M6x16 3
12 2 0330408 PUNCHED WASHER 3
24 3 N3121060 BRKT COMP. ABT CC&SL SWITCH 1
4 M1200890 HEX FLANGE U NUT M8x1.25 6

11 5 S1125290 RACE STEERING INNER 1
20 6 N8124450 FRAME COMP. 1
19 1
6 7 N8122830 BATTERY HOLDER 1
2 23 22 8 N8122930 BRKT BATTERY HOLDER 1

5 9 M1200480 HEX FLANGE BOLT M8x25 4
27 24
2 10 N8221570 PILLION HANDLE 1
3
11 N3200220 HEX FLANGE BOLT M6x1x16 4
12 N8216030 SEAT LATCH COMP. 1
20 13 0331278 BOLT ENGINE MOUNT L.115 2

21
1 14 N8122890 DUST COVER CRANKCASE 1
15 N3200100 HEX FL BOLT M8x80 2
16 N8200030 HEX FL BOLT M8X75 1

20 2 17 N8200040 HEX FL BOLT M8X65 1
18 K3100590 CUP BOTTOM 1

18
14 19 N8124510 BRKT IGN COIL MTG NP.104 1
20 0332275 SCREW - CRPH M6x16 4

7 21 S1200700 RETAINER CLIP COMP. PANEL 1
4 26
1 22 N8220490 GROMMET COVER FRAME 2
17 8
13 23 N9120770 PLATE COMP R MTG COVER FRAME 1
25
16 24 N3120410 PLUG,TUBE UPPER 2
15 25 N8124480 BRKT ENGINE MTG FRONT 1
26 0335608 PUNCHED WASHER 6.5x16.0x1.2 3

FRAME ASSEMBLY
27 N8170310 CABLE ASSY. SEAT LOCK 1
FIG.No.16 CENTER STAND & FOOTREST ASSY FIG.NO. 16
NO. OFF
5 2 3 JIVE
NO. NO.
4
1 N3122460 RUBBER FOOTREST PILLION 2
2 0331058 HEX BOLT+WAVE SPR WASHER M8x16 2
1 2 6
3 M1200890 U-NUT M8 X 1.25 1
4 0331278 HEX FLANGE BOLT M8x115 1
5 N8120990 BAR COMP FOOTREST FRONT 1
6 N8320060 FOOTREST ASSY. 1

7
8
7 0334038 HEX NUT M10 1
9
10 8 0330328 WAVE SPRING WASHER M10 1
11
9 N3121540 SPACER CENTER STAND 1
12
10 N8120930 STAND COMP. CENTER STAND 1
11 N3120860 SPRING CENTER STAND 1

16
12 N8200050 HEX FL. BOLT M10x1.25x110 1
13 13 0334548 HEX NUT M8 1
15 14 N8323740 PROP STAND KIT 1
15 N9200010 HEX BOLT M8x1.25x30 1
14 16 N8121890 SPRING PROP STAND 1
CENTER STAND & FOOTREST ASSEMBLY

FIG .No. 17 PILLION FOOTREST ASSEMBLY LH & RH FIG.NO. 17
12
12
13 NO. OFF
JIVE
NO. NO.
1 N8122920 BAR COMP, PILLION FOOTREST 2
17 2 0258100 RUBBER PILLION FOOTREST 2

11
13 3 0335728 PUNCHED WASHER 2
4 0330048 SPLIT PIN 2
5 S1125300 PIN PILLION FOOTREST 2

15
6 14
4 7 6 M1200480 HEX FLANGE BOLT, M8x25 2
1
7 N8121640 TUBE PILLION FOOTREST RH 1

2 10
6
3
8 N2121060 CUSHION EXHAUST MTG. 1
8
9
9 N3050350 SPACER MUFFLER BRKT. 1
5 10 N8121590 TUBE PILLION FOOTREST LH 1
11 N8222150 SAREE GUARD COMP 1

2 4
12 0336018 PUNCHED WASHER 8.5X20X2 2
1
13 420454700 HEX SCREW M8X20 2
3
14 0334548 HEX NUT M8 1
5
15 A200500 WAVE SPRING WASHER M8 ZNK 1
16 420007700 PUNCHED WASHER A9 ZNB 1
PILLION FO O TREST ASSEM BLY LH & RH

17 S1101250 HEX BOLT M8*35 6.8ZNB 1
FIG.No. 18 HANDLE BAR ASSEMBLY FIG.NO. 18
3 10 NO. OFF
7
JIVE
NO. NO.
11
1 N5150150 BRAKE LEVER 1
4
2 N3150280 SPECIAL BOLT M5 1
6 3 N8150150 HOLDER BRAKE 1
13 4 N8160940 CONTROL SWITCH CASE UNDER RH 1

5
20 5 415021000 NYLON LOCK NUT M5 x 0.8 1
6 N8160480 CONTROL LEVER ASSY RH 1
8
12 7 N8160950 SWITCH STARTER 1
8 N8150190 GRIP COMP. THROTTLE 1
9 3160725 SET SCREW 1
10 N8221100 MIRROR ASSY RH ( DUAL TONE ) 1
11 N8221090 MIRROR ASSY LH ( DUAL TONE ) 1
12 N8150110 HANDLE BAR 1
13 N8150180 GRIP LH 1
14 N2110690 SPRING FRONT BRAKE CABLE 1
21 27
15 N2110680 DUST SEAL FRONT BRAKE CABLE 1
16 S1111940 PIN FRONT CABLE LEVER 1
26
17 0334268 NUT FRONT BRAKE CABLE ADJ. 1
19 18 18 N3170010 CABLE ASSY. FRONT BRAKE 1
28 19 N8170280 CABLE ASSY. THROTTLE 1

23 24
20 N3320510 SWITCH STOP LAMP FRONT 1
25 29
21 N8170130 CABLE ASSY. CHOKE 1
9 22 N8161590 CONTROL LEVER ASSY LH 1
24 3168610 BODY CHOKE LEVER 1
22
25 3160424 ADJUSTER WASHER 1
26 N8160450 CASE UNDER LH 1
15 14
27 -- CASE UPPER LH 1
17 16
29 3168600 LEVER CHOKE 1
HANDLE BAR ASSEMBLY
FIG.No. 19
HANDLE HOLDER ASSEMBLY FIG.NO. 19
1
NO. OFF
JIVE
NO. NO.
1 N3200270 HEX FLANGE BOLT M6x30 4

2
2 N3150250C HANDLE HOLDER UPPER 2
3 N3150240C HANDLE HOLDER LOWER 2
3
4 9200150 3D WASHER A12.5 2
5 N3150220 CUSHION UPPER 2
4
6 N5200340 HEX SCREW M6x16 2
6
5 7 0330408 WAVE SPRING WASHER M6 2
7
8 N9100310C UPPER BRKT COMP. 1
14
9 N3150230 CUSHION BOTTOM 2
8
10 9200160 WASHER A10.3 2
12
11 N3200040 NYLOCK NUT M10x1.25 2
13
12 0330408 WAVE SPRING WASHER M6 ZNB 2
9
13 K200700 CRR PAN HEAD SCREW M6x25 2
10 14 N3100450 CAP CENTER LOCK ASSY 2
11
HANDLE HOLDER ASSEM BLY

FIG .No. 20
BRAKE PEDAL ASSEMBLY FIG.NO. 20
6 7 NO. OFF
5
JIVE
NO. NO.
1 N2110600 PIN REAR BRAKE CONNECTOR 1
2 N2110700 BRAKE RETURN SPRING 1
2 3 N8112740 ROD COMP. REAR BRAKE 1
4 420001700 PUNCHED WASHER A6.6 ZNB 1

1
5 N3110360 SPRING RR BRAKE ROD ADJUSTER 1
3 6 S1111390 PIN REAR BRAKE ROD LEVER 1
7 0334278 NUT REAR BRAKE ROD ADJ. 1
8 N8112359 PROTECTOR BRAKE PEDAL 1

10 12 13
11
9 N8112380 BRAKE PEDAL ASSY 1
10 0335558 PUNCHED WASHER 5.5x12x1 1

8
11 0330048 SPLIT PIN 2.0x20 1
12 0330028 SPLIT PIN 3.2x25 1
BR AKE PED AL ASSEM BLY

FIG.No. 21
HEAD LAMP ASSEMBLY FIG.NO. 21
9 NO. OFF
15
17
14 JIVE
NO. NO.
1 S1160200 WASHER 8
2 S1160190 GROMMET, HEAD LAMP 4

11
3 N8323990 HEAD LAMP W/O BULB 1
6
4 M7160190 BULB, HEAD LAMP (HS1) 1
4 5 N4160320 BULB, POSITION LAMP 1
3 6 N8324800 DUST CAP HEAD LAMP 1
7 N8221710 HEADLAMP ASSY 1
8 N8222010 TURN SIGNAL LAMP ASSY FRONT LEFT 1

10
2
5 9 N8324350 SCREW 2.9 X 13, BLACK 2
10 N8161760 CORD SET POSITION LAMP 1

1
11 K3160450 BULB 12 V 10W (SMALL) 2
12 N8324760 TSL W/O BULB FRONT LH 1 N.I
13 N8324270 LENS FRONT LEFT 1
14 N8222020 TURN SIGNAL LAMP ASSY FRONT RIGHT 1
7 13 15 N8161580 CORD SET HEAD LAMP 1
16 N8324770 TSL W/O BULB FRONT RH 1 N.I

9
8 17 N8324280 LENS FRONT RIGHT 1

11
HEAD LAMP ASSEMBLY

22
FIG.No. 21A HOUSING HEAD LAMP & BRACKET ASSY FIG.NO. 22
11
NO. OFF
JIVE
21 NO. NO.
10
1 N82218404D VISOR HEAD LAMP 1
1 15 2 N3120300 BRKT COMP. HOUSING HEAD LAMP 2

18 23
19 3 420452700 HEX SCREW M6x12 2

20
4 420001700 PUNCHED WASHER A6.6 2

22
5 --- HOUSING HEADLAMP FRONT 1 REF. COLOUR
24 MATRIX
6 N8220970 BRKT COMP HSG HL LOWER 1
4 7 P1200100 PLAIN WASHER 6.4X18X1.5 ZNG (TSDS-0003) 1

17
3 8 K200540 HEX SCREW M6x38 1
9 N3120130 GROMMET, HEAD LAMP 2

2
10 N5120820 GROMMET, HEAD LAMP 2
16
11 N8122610 CUP WASHER 4
5
12 M1200610 HEX SCREW M6x20 2

12 11
13 N3211120 NUMBER PLATE, FRONT 1
14 N8200080 CRR FLANGED PAN HD SCREW M5x10 2

14
13 8
15 K200320 CRR PAN HEAD TAP SCR ST 4.2x16 5
9
16 S1201000 CRR PAN HEAD TAP SCR ST 4.2x25 4
6
7
17 N8221850 HOUSING HEAD LAMP REAR 1
HOUSING HEAD LAMP & BRACKET ASSY 18 K160640 ELECTRONIC BEEPER 1

22
FIG.No. 21A HOUSING HEAD LAMP & BRKT ASSY FIG.NO. 22
11
NO. OFF
21 JIVE
10 NO. NO.
19 N3200340 CRR FLANGED PAN HD TAP SCREW 1
1 15 20 0332275 CRR PAN HD SCREW M6x16 2

18 23
19 20 21 0334038 HEXAGONAL NUT M10X1.25 2

22
23 N8221900 HEADLAMP HSG MTG COMP 1
24
24 N3100140 PACKING 4
4
25 N2200500 HEX FL BOLT M6x1x25 2
17
3
16
12 11
14
13 8
6
7
HOUSING HEAD LAMP & BRACKET ASSY

FIG.No. 22
23 COVER FRAME & SEAT ASSY FIG.NO. 23
2
NO. OFF
JIVE
NO. NO.
1 N8130400 SEAT ASSEMBLY 1
2 N8130430 COVER COMP. SEAT 1
3 3 N8130420 SEAT FOAM 1
4 N8130410 SEAT BASE 1
5 N3130040 SEAT REST REAR 4
6 N8130240 CUSHION SEAT BASE 4
4
7 --- COVER FRAME LH 1 REF. COLOUR
1 MATRIX
8 N8221760 COVER FRAME INNER L 1
14 10 N2210010 LOCK ASSY., COVER FRAME 1
15 11 N2210030 PLATE, LOCK ASSY. MTG. 1
12 --- COVER FRAME RH 1 REF. COLOUR

9
MATRIX
5 13 N8221770 COVER FRAME INNER RH 1
13 6
14 0332275 SCREW - CRPH M6x16 6.8 1
12 9 10
8 11
COVER FRAME & SEAT ASSEMBLY

24
FIG.No. 23 TAIL COVER & REAR FENDER ASSY FIG.NO. 24
NO. OFF
JIVE
NO. NO.
1 N8221870 BODY FRONT FENDER REAR 1
3
8 2 --- TAIL COVER L 1 REF. COLOUR
MATRIX
7 8 3 --- TAIL COVER R 1 REF. COLOUR
8
5 MATRIX
6 7 4 K3200840 RETAINER CLIP COMP, PANEL 2
7 17
12 8
6 5 0332275 SCREW - CRPH M6x16 6.8 ZNK 2
19
12
6 N3120130 GROMMET HEADLAMP 4
18 20
7 N8122610 CUP WASHER 5
4 19
17
8 8 N5200400 HEX SCREW M6x25 9
16 9 0336018 PUNCHED WASHER 8.5x20x2 ZNB 4

8
10 9 10 420454700 HEX SCREW M8X20 8.8 ZNC 2

7
11 0334548 HEX NUT M8 8 ZNB 2
9 10
12 0335605 PUNCHED WASHER 6.5x16x1.2 ZNK 3

6
9 4
11 13 420452700 HEX SCREW M6X12 8.8 ZNB 1
8
11 9 14 R1300010 SEAT LOCK ASSY 1
7 14
6 15 --- TAIL PIECE CENTER 1 REF. COLOUR

MATRIX
16 R1220350 BRACKET SEAT LOCK 1
13 5
17 N8220180 GROMMET TAIL COVER 2
12 2
18 N8221910 BRACKET TAIL LAMP COMP 1
1
19 0334146 NUT LICENSE PLATE BRACKET 2
20 N3200340 CRR FLANGED PAN HD TAP SCREW 4
21 N8222120 BEADING, BODY FRONT FENDER REAR 1

COVER FRAME & SEAT ASSEMBLY
22 N8222140 FELT, BODY FRONT FENDER REAR 1
FIG.No. 23
25 FUEL TANK ASSEMBLY FIG.NO. 25
NO. OFF
JIVE
NO. NO.
4
1 N8140720 FUEL TANK CAP ASSY 1
9
2 2 420515700 RECESSED PAN HEAD SCREW M4x10 2
3
3 8200120 CRR FL PAN HD SCREW M5X12 4
10
5 N2140060 CUSHION FUEL TANK FRONT 2
8
6 N9140530 CUSHION FUEL TANK REAR MTG 1
7 N8161670 FUEL SENDER ASSY 1
6 8 --- FUEL TANK COMP. 1 REF. COLOUR

MATRIX
9 N9140540 BUSH FUEL TANK REAR MTG 1
10
10 K122810 CUSHION COVER FRAME 2
15
16 11 420462700 HEX SCREW M6X20 8.8 ZNB 2
15
7 14 12 420001700 PUNCHED WASHER A6.6 ZNB 2
5
5 13 N3140120 GASKET OIL LEVEL PLUG 2
13
14 K140720 HOSE, FUEL 1
17 11
12
15 S1140390 HOSE CLIP 2
16 N8140260 FUEL COCK ASSY 1
FUEL TANK ASSEMBLY

26
25
FIG .N o. 24
SPEEDOMETER ASSEMBLY FIG.NO. 26
NO. OFF
JIVE
NO. NO.
1 1 N8322430 TOP COVER SPEEDOMETER 1

3 11
3 N8325360 SPEEDOMETER ASSY. ( KIT SPEEDO ) 1
0
0
0
0
0
0
0
TV
S
4 N8324080 BOTTOM COVER SPEEDOMETER 1
1 2
3
5 N8324090 BRACKET, SPEEDOMETER 1

N
E
4
FU
EL
F
6 420305700 HEX NUT M6 3

7
7 N8170260 CABLE ASSY SPEEDO 1
13
13 8 N8220560 GROMMET SPEEDO METER 3
9 N8161730 CORDSET SPEEDOMETER 1

10
10 N3160610 BULB 12V 3.4W 9

9
8 11 N8320800 SPEEDO CABLE INNER 1
12 N8320690 SPEEDO SCREW KIT 1
5 13 N5320860 BULB 12V 1.7W 8
12 6
SPEEDO M ETER ASSEM BLY

FIG.No. 27
25
UNDER BRACKET ASSEMBLY FIG.NO. 27
1
NO. OFF
JIVE
NO. NO.
3
19 1 N9100840 CAP LOCKNUT 1
2 410058700 LOCK NUT STEERING 1

4
7 3 410043000 SPECIAL WASHER 1
5 4 M7101170 DUST SEAL UPPER 1
12 5 S1101150 RACE STEERING OUTER 1
6
6 K3200450 BALL DIA 6.35 19
15
8 7 N9100460 LOWER BRKT COMP 1
10
8 420955700 HEX SCREW M8X40 8.8 ZNB 2
11
9 M7100370 BRACE FENDER 1
10 N8120910 CONE BOTTOM 1

13
11 N8120920 DUST SEAL STEERING LOWER 1
12 420404000 3/16 BALLS 22
13 -- FRONT FENDER 1 REF. COLOUR
18 MATRIX
17 14 M7101020 SPACER FRONT FENDER 4
15 0330318 WAVE SPRING WASHER M8 ZNB 7
16 420454700 HEX SCREW M8X20 8.8 ZNC 4
17 N3100220 GUIDE CABLE 1
15 9 18 N3100230 CLIP 1
16 19 N2100180 ARRESTER STEERING STEM 1

14
20 N8320070 STEERING CONE KIT 1 N.I
UNDER BRACKET ASSEMBLY

28
FIG.No. 27 FRONT FORK ASSEMBLY FIG.NO. 28
12 NO. OFF
JIVE
NO. NO.
7 1 N81019807D LEG ASSY L FRONT FORK 1
19 2 N81019907D LEG ASSY R FRONT FORK 1
8 1 3 N21002507D TUBE OUTER R 1
5 4 N21002407D TUBE OUTER L 1

14
5 N8101240 WASHER 2
10
20 6 N8101220 PACKING 2
18 7 N9100450 LOCK NUT 2

11
8 N3102430 SPACER 2
16
9 N8101280 TUBE INNER FRONT FORK 2
22
10 N3100290 SNAP RING 2
17
11 N8100820 SPRING FRONT FORK 2
21
12 N5101999 BOLT 2
6
13 N5101989 3D- WASHER10.5-30-4.5 2
15 2
9
14 N3102410 DUST SEAL 2
15 N8101230 BOLT 2
16 N3100340 CYLINDER FRONT FORK 2

4
17 N8101320 REBOUND SPRING 2
3
18 N3100330 RING DAMPER PISTON 2
19 7100300 O-RING 2
20 N3100280 OIL SEAL 2
21 N3100300 PIECE OIL LOCK 2
22 N81020007D FORK ASSY T-GREY 1

FORK FRONT ASSEMBLY
FIG.No. 27
29 FRONT WHEEL ASSEMBLY (ALLOY) FIG.NO. 29
NO. OFF
4 5
JIVE
NO. NO.
6
1 0334158 U - NUT M12x1.25 1

1
2 3 U11100805D SPACER COMP. 1
3 4 N3200010 BALL BEARING 12x37x12 2
5 N8112460 TYRE 17 2.75 FRONT 1
6 R1110520 TUBE ASSY. 17" 1

29 7 N81126605D ALLOY WHEEL FRONT 1.4x17 1
4 8 1110020 SHOE SET BRAKE 130 DIA/28MM WIDTH 1

8 9 N2110190 SPACER COMP. FRONT HUB 1
10 N3110260 SEAL FRONT BRAKE PANEL OIL 1
11 R1110930 GEAR SPEEDOMETER 1
9 12 N5110790 THRUST WASHER SPEEDO PINION 1
10 13 N31111305D PANEL COMP BRAKE FRONT 1

7
14 0178030 O RING BRAKE CAM 1
11 13 15 N2110130 CAM BRAKE 1
12
18 16 N3110120 SHIM 5.7x10x0.4 SPEEDO PINION 1
16 19
17 19
17 R1110940 PINION SPEEDOMETER 1
20
18 0335078 SHIM 5.1x9x0.4 SPEEDOMETER 1
19 N8111570 BUSHING PINION SPEEDOMETER 1

21 17
18 20 N8200240 SEAL FRONT BRAKE PANEL OIL 1
15 22 21 0335558 PUNCHED WASHER 5.5x12x1.0 1

14 2 22 0331718 CRR PAN HEAD SCREW M5x16 1
23
24
24 0331248 HEX BOLT, M6x1x33 1
26 27
25 N3110400 LEVER FRONT BRAKE CAM FRONT 1
25
28 26 420001700 PUNCHED WASHER A6.6 1
27 420305700 HEX NUT M6 1

FRONT WHEEL ASSEMBLY 28 N3110990 AXLE FRONT 1
29 N81126705D WHEEL ASSY FRONT 1
30
FIG.No. 28
REAR WHEEL ASSEMBLY (ALLOY) FIG.NO. 30
9
4 8 NO. OFF
10
6 11
JIVE
4 NO. NO.
1 5
20 1 S1200790 CASTLE NUT M12x1.25 1
12
14 2 N3200080 PUNCHED WASHER 12.5x32x3.2 1

15
16 3 N8111280 CHAIN ADJUSTER SUB ASSY LH 1
17
2 4 420305700 HEX NUT M6 5
18
3 7
5 N5091050 CHAIN ADJUSTER COMP - LH 1
13 19
6 N5091170 CLAMP, CHAIN ADJUSTER 2
21 7 N31100305D SPACER REAR AXLE RH 1
8 0335578 PUNCHED WASHER 6.5X13X1 1
9 N5110740 LEVER, REAR BRAKE CAM 1
16 10 0331248 HEX BOLT, M6x1x33 1

23 24
25 35
11 N3200070 PUNCHED WASHER 14.5x22x0.8 1
26 27
12 0178030 O RING BRAKE CAM 1
22 13 N21102905D PANEL, RR BRAKE ANCHOR 1

28
4
29 6
30 14 S1111710 CAM, BRAKE 1
32
15 3171090 SET_ SHOE BRAKE ASSY 110 DIA/30MM WID 1

33
17 N8112470 TYRE 3.00 x 17 REAR 1
31 36 34 18 N8112340 TUBE 1
19 N81122705D ALLOY WHEEL REAR 1.6 x 17 1
REAR WHEEL ASSEMBLY 20 N81125005D WHEEL ASSY. REAR 1

30
FIG.No. 28
REAR WHEEL ASSEMBLY (ALLOY) FIG.NO. 30
9
4 8 NO. OFF
10
6 11 JIVE
4 NO. NO.
1 5
20
12 21 N2110190 SPACER COMP, FRONT HUB 1
14 15
16 22 N2110360 ABSORBER, SHOCK, REAR HUB 4

17
2 23 N3110020 SHAFT REAR SPROCKET MTG DRUM 1
18
3 7
24 0331318 BOLT, REAR SPROCKET 4
13 19
25 N2110370 DRUM, REAR SPROCKET MTG 1
21
27 N5081020 SPROCKET REAR 40T 1
28 N3110470 WASHER SPROCKET 2

16
23 24
25 35
29 0334548 HEX NUT M8 4
26 27
30 N2110390 SPACER REAR AXLE L 1
22 31 N8111260 CHAIN ADJUSTER SUB ASSY RH 1

28
4
29 6
30 32 N5091010 CHAIN ADJUSTER COMP - R 1
32
33 N3110980 AXLE COMP. REAR 1
34 J200030 HEX NUT M18 1

33
35 N2110670 WATER SEAL RING 1

31 36 34
36 N3200020 PUNCHED WASHER 18.5x32x3.2 ZNB 1
REAR WHEEL ASSEMBLY

31
FIG .No. 29
WIRING HARNESS & BATTERY ASSY FIG.NO. 31
4
1 NO. OFF
JIVE
NO. NO.
2 6 1 420518700 REC PAN HEAD SCREW M6x20 1
3
3 2 N4060060 FULL WAVE REGULATOR 1
3 3 N3160340 CLAMP WIRING HARNESS 5
4 N8211810 KEY SET BLANK 1
5 N8160490 STEERING / IGNITION LOCK - ES 1
9 6 N8216020 LOCK SET ES 1
N81608 30 7 N8161460 CORDSET STARTER RELAY 1
3
8 R3160090 BOOT STARTER RELAY 1
3
11 9 N8161410 WIRING HARNESS 1
14 10 N8160900 HORN 12V DC 1

17
11 N3160250 SWITCH STOP LAMP RR 1
8
12 15
12 N8111110 SPRING SWITCH STOP LAMP 1
7 10
13 N8161490 RELAY STARTER MOTOR 1
13 16 14 0332275 SCREW CRPH M6x16 2
15 K06012000 BATTERY 12V 2.5AH 1
16 N9160380 ELECTRONIC FLASHER UNIT 1
17 N8060580 TCI UNIT 1

W IRING HARNESS & BATTERY ASSY.
32
FIG.No. 30 REAR COMBINATION LAMP ASSY. FIG.NO.32
12
NO. OFF
11
JIVE
NO. NO.
15
2 N8324050 REFLECTOR 1
5
3 K3160750 BULB RC LAMP 12v 21/5W 1
4 N8324060 LENS 1
3
5 7130020 RETAINER CLIP , PANEL 2
6
4 6 N8161570 CORD SET TAIL LAMP 1
7 WASHER, RC LAMP 2
2 8 RUBBER BEADING 1
9 N8221720 TAIL LAMP ASSY. 1

7
8
10 N8222030 TURN SIGNAL LAMP ASSY. RL 1
1
11 N8222040 TURN SIGNAL LAMP ASSY. RR 1
12 N8324350 SCREW 2.9 X 13, BLACK 2

9
13
13 N8324310 LENS REAR LH 1
12 10 14 N8324320 LENS REAR RH 1
15 K3160450 BULB 12 V 10W (SMALL) 2

15
REAR COMBINATION LAMP ASSEMBLY

FIG.No. 33 REAR FENDER ASSEMBLY FIG.NO. 33
NO. OFF
JIVE
NO. NO.
8
1 420452700 HEX BOLT M6x1.0x12 2

2 4
6
3 N8121710 LICENCE PLATE REAR 1
4 N5200400 HEX SCREW M6x25 2
9 5 N8220300 BRKT COMP LICENCE PLATE REAR 1

5 3 12
7 N8221860 FENDER REAR 1
8 N8221950 BRKT, FENDER REAR 1
9 0334038 HEXAGONAL NUT M10X1.25 2
1 10 0334146 HEX FLANGE NUT M6 2
11 M7160120 REFLEX REFLECTOR 1
11
10 12 0330408 WAVE SPRING WASHER 2
13 N8221940 FENDER REAR SUB ASSY 1

14 7
14 0334560 HEX NUT M5 1
13
REAR FENDER ASSEMBLY

34
FIG.No. 32
SWINGARM ASSEMBLY FIG.NO. 34
NO. OFF
10 JIVE
14 NO. NO.
13
7 1 N8324750 SWINGARM COMP., REAR 1
2 N3091280 AXLE DIA 12 x 249 1

9
5 0334158 U NUT M12x1.25 1

8
10
5 6 N8090380 BUFFER, CHAIN TOUCH DEFENCE 1
7 N8091180 TORQUE LINK REAR 1
8 3207018 SPRING 1

12
10 0334218 HEXAGONAL NUT M8x1.25 2
11 0330048 SPLIT PIN 2x20 2
12 12 N3090670 BUSH, SWINGING ARM 2
3
13 N3090700 BOLT, TORQUE LINK REAR 1
2
6
SWINGARM ASSEMBLY
FIG.No. 35
33
SHOCK ABSORBER & CHAIN COVER FIG.NO. 35
2 NO. OFF
1 JIVE
NO. NO.
2
3 1 K200690 HEX NUT M10x1.25 2
2 0335628 PUNCHED WASHER 6

1
3 N8091100 SHOCK ABSORBER 2
4 N8200450 HEX FLANGE BOLT M12x38.5 2

4
5 N8091190 CHAINCASE COMP UPPER BLACK 1
6 N8091230 CHAIN CASE COMP., LOWER 1

5
7 409198000 DUST SEAL 1
4 8 N5200480 PLAIN WASHER A6.4 4
9 P200310 HEX SCREW M6x12 4
10 N8325020 CHAIN CASE SET 1
SHOCK ABSORBER & CHAIN COVER

364
F IG .N o .3
TOOL KIT ASSEMBLY FIG.NO. 36
1
NO. OFF
JIVE
NO. NO.
2 1 N8210280 TOOL KIT SET 1
2 - TOOL BAG 1
3 - GRIP DRIVER 1
3
4 - BIT (+) ( - ) 1
5 - SPANNER 14x17 1
4
5
6 - SPANNER 10x12 1
7 - BOX SPANNER 16 1
T O O L K IT A S S E M B L Y
RELEASE DATE : 03.01.14
REVISION - 01

Parts Catalogue: RELEASE DATE: 03.01.14 Revision - 01

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Copyright:

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Parts Catalogue: RELEASE DATE: 03.01.14 Revision - 01

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PARTS CATALOGUE

RELEASE DATE : 03.01.14

5 N2010350 SPRING VALVE OUTER 2

16 15 6 M1010620 SEAL VALVE STEM OIL 2

7 K3010680 SEAT VALVE SPRING 2

11 N8010350 SHAFT VALVE ROCKER ARM 2

20 12 S1010240 SCREW TAPPET ADJUSTING 2

13 S1010250 NUT TAPPET ADJUSTING 2

15 N8200090 CRR CSK SCREW M6x16 1

21 16 N8010800 STOPPER ROCKER ARM SHAFT 1

21 17 N5200340 HEX SCREW M6x16 2

18 N80107507D HEAD CYLINDER COMP. 1

21 M1010360 GASKET CYLINDER HEAD NUT 4

22 N8010590 GASKET CYLINDER HEAD 1

CYLINDER HEAD ASSEMBLY 23 N80108307D CYLINDER HEAD ASSY 1 N.I

1 8200130 PUNCHED WASHER 6.5x11x1.6 ZNK 2

2 N2200470 HEX SOC HD CAP SCR M6x20 2

3 M1200520 HEX FL BOLT M6 X 16 2

4 N8041460 ADAPTOR CARBURETTOR COMP 1 N8041440

6 N8041280 PIPE INTAKE COMP 1 N8041410

7 N2040940 O RING 1 N8041400

9 M1010490 PIN SPROCKET KNOCK 1

10 N5010400 WASHER SPROCKET 1

15 N8010320 GUIDE CAM CHAIN 1

16 M1200510 HEX SCREW M6x25 2

18 N3010550 O RING COVER CYLINDER HEAD 1

19 M1200940 HEX SCREW M5x10 2

1 S1200270 TUBULAR DOWEL 11x12 4

2 N8010680 CYLINDER BLOCK 1

3 M1200520 HEX FLANGE BOLT M6x16 2

4 N3011600 GASKET ADJUSTER TENSIONER 1

5 N3011370 ADJUSTER TENSIONER ASSY 1

7 N2010690 PIN PISTON 1

12 9 N8020310 RING SET PISTON STD 1

9B N8020330 RING SET PISTON II O/S 1

10 N8020300 PISTON KIT STD 1

10B N8020350 PISTON KIT II O/S 1

11 420702000 WOODRUFF KEY 1

14 N8020410 CRANKSHAFT COMP 1

15 N3011670 PLUG ADJUSTER TENSIONER 1

16 R1020430 PIN GEAR OILPUMP DRIVE 1

17 N8323610 CYLINDER BLOCK & PISTON KIT 1 N.I

CYLINDER BLOCK & CRANKSHAFT ASSY.

6 1 N5200170 HEX FLEANGE BOLT M6x35 2

4 N4031100 CRANKCASE ASSEMBLY, RH 1

25 6 420602000 BALL BEARING 12x32x10 1

7 N2200150 BALL BEARING 17x40x12 2

9 N3080290 OIL FILTER 1

11 11 M1010380 CAP INSPECTION HOLE 1

20 12 0339060 BALL BEARING 12x28x8 1

17 N2200450 HEX FLANGE BOLT M6x50 12

18 N8060560 GEAR SHIFT SWITCH 1

19 420464700 HEX SCREW M6x16 2

21 T4080540 OILSEAL DRIVE SHAFT 1

22 N2081720 OIL SEAL, GEAR SHIFT SHAFT 1

23 N8081090 CONTACT GEAR SHIFT SWITCH COMP 1

CRANKCASE ASSEMBLY 26 0074010 DOWEL PIN 2

29 7 1 N5200170 HEX FLANGE BOLT M6x35 9

6 M1010380 CAP INSPECTION HOLE 1

7 N4031160 COVER CLUTCH 1

9 9 C1200020 HEX FLANGE SCREW M5x 8 3

14 R1200050 DISC SPRING 1

15 N8324920 OUTER ASSY PRIMARY CLUTCH 1