Professional Documents
Culture Documents
A
Seminar Report On
TESTING OF TRANSFORMERS
IN PARTIAL FULFILLMENT OF REQUIREMENTS FOR THE DEGREE OF
BACHELOR OF TECHNOLOGY
In
ELECTRICAL ENGINEERING
SUBMITTED BY
(21510620181129310003)
Prof. R. R. WAGHULDE
1
Khandesh College Education Society’s
COLLEGE OF ENGINEERING AND MANAGEMENT, JALGAON
Department of Electrical Engineering
CERTIFICATE
Principal Examiner
1
DECLARATION
I hereby declare that the seminar entitled, “TESTING OF TRANSFORMER ” was carried
out and written by me under the guidance of name of guide, designation, Department of
Electrical Engineering, Khandesh College Education Society’s College of Engineering And
Management, Jalgaon. This work has not been previously formed the basis for the award of
any degree or diploma or certificate nor has been submitted elsewhere for the award of any
degree or diploma or certificate.
2
ACKNOWLEDGEMENT
I would like to express my sincere gratitude to the Prof. K. M. Mahajan (HOD) & guided
Prof. R. R. WAGHULDE, for the help, guidance and encouragement, provided during the
seminar report name “TESTING OF TRANSFORMER”. he constantly gave me helpful
suggestion during each phase of the development of the report; moreover, he was really
available and patient. I really appreciated the attention. He paid to me; certainly, the technical
discussion I had with hIM were very beneficial.
I would like to thank our respected Principal Mr. S. O. DHAHAD for his support and
providing all necessary facilities to us.
Last but not least I would like to thank all the teacher, and Staff Members of Department of
Electrical Engineering and I would also like to thank to my classmates and friends for the
wonderful time we had together
Name of Students:
YOMIT BHARAT CHOPADE
3
ABSTRACT
Transformers are the most important equipment electrical network. Failure of a Transformer
leads to loss of revenue besides affecting reliability of power supply to consumers. In order to
ensure that Transformers provide long and trouble-free service, several diagnostic tests are
carried out and remedial actions initiated throughout their operational lifetime. Many
methods are there which access the Residual life of transformer like Tan & and capacitance
measurements for windings, Degree of Polymerisation, Insulation Measurement Test,
Dissolved gas Analysis, Partial Discharge measurement, Magnetising current measurement
etc. These methods can help the utilities in making optimum use of the Transformers and also
taking timely decisions regarding refurbishment / replacement of Transformer Long-term test
of alternating current voltage in power transformers greatly contributes ot the improvement of
the reliability of insulation. Many kinds of V-t characteristics are collected by experimental
research, and typical V-t characteristics of a whole transformer insulation are discussed in the
report.
4
CONTENTS
Certificate
Declaration
Acknowledgement
Abstract
List of Figures
List of Tables
1 Introduction 1
1.2.1 Insulation 2
1.2.2 Windings 2
1.4 Construction 4
2 Fundamental Transformer 7
2.4 Losses 10
5
2.5 Losses in transformer 10
3 Testing of transformer 13
4 Protection of transformer 32
6
7 References 44
LIST OF FIGURES
7
LIST OF TABLES
8
9
CHAPTER – 1
INTRODUCTION
A transformer is an electrical device that transfers electrical energy between two or more
circuits through electromagnetic induction. Electromagnetic induction produces
an electromotive force within a conductor which is exposed to time varying magnetic fields.
Transformers are used to increase or decrease the alternating voltages in electric power
applications.
Core
Insulation
Transformer winding
Transformer core: The transformer core is constructed by the soft iron. The core of the
transformer provides the low reluctance path of the flux to flow. The core connect the both
winding of transformer magnetically.
1
Figure 1.3 Transformer core
This magnetic circuit, know more commonly as the “transformer core” is designed to provide
a path for the magnetic field to flow around, which is necessary for induction of the voltage
between the two windings
1.2.1 INSULATION
Insulation in the transformer winding is provide by the paper insulation or the silicon paper
tape. Oil used in the transformer is also work as the insulating oil that is the stable at high
temperature and has the excellent properties. It is used in oil filled transformer
1.2.2 WINDINGS
Primary Winding; Primary winding is the winding at which the voltage source is connected.
It is generally carry the N1 numbers of turns.
Secondary winding; Secondary winding is the winding at which the load is connected. It is
generally carry the N2 no of turns.
2
1.3 WORKING PRINCIPLE OF TRANSFORMER
If Np>Ns, the primary winding is high voltage winding and secondary winding is low voltage
winding therefore if high voltage is input winding and low voltage winding is output winding
then the transformer is called step down transformer and if the low voltage winding is input
winding and high voltage winding is output winding then the transformer is called step up
transformer. So we can say that same transformer may work as either step up or down
transformer.
3
The principle operation can be explained with the help of fig 4.Fig 4 shows an ideal
transformer with no drop in the core as well as copper winding. The steps explaining the
working principle of transformer are given below.
1.4. CONSTRUCTION
The two coils are wound over a Core of iron piece such that they are magnetically coupled
the two coils are known as the primary and the secondary winding. The coupling between the
coils is source of making a path for the magnetic flux to link both coils. A core as shown in
fig is used and the coils are wound on the limbs of core. Because of high permeability of iron
the path for the flux is only through the iron and hence the flux links both windings. This flux
is called main flux. There is also a little leakage flux this term leakage flux denotes the part of
the flux which does not link both the coils and flow through air. In high frequency
transformer ferrite core is used.
4
1.5 TRANSFORMER CONSTRUCTION USING DOT ORIENTATION
The first transformer shows its two “dots” side by side on the two windings. The current
leaving the secondary dot is “in-phase” with the current entering the primary side dot. Thus
the polarities of the voltages at the dotted ends are also in-phase so when the voltage is
positive at the dotted end of the primary coil, the voltage across the secondary coil is also
positive at the dotted end.
The second transformer shows the two dots at opposite ends of the windings which means
that the transformers primary and secondary coil windings are wound in opposite directions.
The result of this is that the current leaving the secondary dot is 180o “out-of-phase” with the
current entering the primary dot. So the polarities of the voltages at the dotted ends are also
out-of-phase so when the voltage is positive at the dotted end of the primary coil, the voltage
across the corresponding secondary coil will be negative.
Then the construction of a transformer can be such that the secondary voltage may be either
“in-phase” or “out-of-phase” with respect to the primary voltage.
i) Two winding transformer: The output voltage may not vary with constant
input voltage.
ii) Auto Transformer: The output voltage may vary with constant input voltage.
CHAPTER – 2
FUNDAMENTAL OF TRANSFORMER
6
2.1 E.M.F EQUATION OF TRANSFORMER
When an alternating voltage is applied in the primary winding it takes a current called
magnetizing current and a flux is established in the transformer core. The flux linked with
both winding primary as well as the secondary the applied voltage to primary winding is of
alternating nature therefore the flux generated would be of alternating nature and so emf is
produced in the transformer winding as per faraday’s law
Let's say, T is number of turns in a winding, Φm is the maximum flux in the core in
wb
7
As the maximum value of cos2πft is 1, the maximum value of induced emf
e is,
To obtain the rms value of induced counter emf, divide this maximum value of e/√2.
This is EMF equation of transformer. If E1 & E2 are primary and secondary emfs and T1 & T2
are primary and secondary
Np Vp
=
Ns V s
Ep N p
=
Es N s
V p . I p=V s . I s
8
V p Is
=
Vs Ip
V p I s Ep N p
= = = =n
V s I p Es N s
Where k is the transform ratio.
turns then, voltage ratio or turns ratio of transformer is,
This constant is called transformation ratio of transformer.
If N s > N p, n > 1, then the transformer is step up transformer.
If N s < N p, n < 1, then the transformer is step down transformer.
Testing of transformer is also perform to find the losses of the transformer and reduce the
losses and improves the voltage regulation of the transformer. With the help of this test we
can also find the all parameter of the transformer like core parameters or winding parameter
and we can also determine the efficiency of the transformer
9
Therefore the voltage regulation is defined as the net change in the output terminal under no
load to full load condition respectively. The percentage voltage regulation is given by
2.4 LOSSES
In any electrical machine, 'loss' can be defined as the difference between input power and
output power. An electrical transformer is a static device, hence mechanical losses (like wind
age or friction losses) are absent in it. A transformer only consists of electrical losses (iron
losses and copper losses). Transformer losses are similar to losses in a DC machine, except
that transformers do not have mechanical losses.
Eddy current loss and hysteresis loss depend upon the magnetic properties of the material
used for the construction of core. Hence these losses are also known as core losses or iron
losses.
Wh=ηBmax1.6fV (watts)
10
In transformer, AC current is supplied to the primary winding which sets up alternating
magnetizing flux. When this flux links with secondary winding, it produces induced emf in it.
But some part of this flux also gets linked with other conducting parts like steel core or iron
body or the transformer, which will result in induced emf in those parts, causing small
circulating current in them. This current is called as eddy current. Due to these eddy currents,
some energy will be dissipated in the form of heat.
Copper loss is due to ohmic resistance of the transformer windings. Copper loss for the
primary winding is I12R1 and for secondary winding is I22R2. Where, I1 and I2 are current in
primary and secondary winding respectively, R1 and R2 are the resistances of primary and
secondary winding respectively. It is clear that Cu loss is proportional to square of the
current, and current depends on the load. Hence copper loss in transformer varies with the
load.
Just like any other electrical machine, efficiency of a transformer can be defined as the output
power divided by the input power. That is efficiency = output / input.
Transformers are the most highly efficient electrical devices. Most of the transformers have
full load efficiency between 95% to 98.5%. As a transformer being highly efficient, output
and input are having nearly same value, and hence it is impractical to measure the efficiency
of transformer by using output / input. A better method to find efficiency of a transformer is
using,
Efficiency of the transformer is define as the ratio of output of the transformer to input of the
transformer.
output power
Efficiency of transformer= *100%
input power
output power
n= *100%
output power+ losses
11
CHAPTER – 3
TESTING OF TRANSFORMER
In the power transformer testing is the most important to check the healthiness of the
transformer during the operation there may be different types of interrupt can occur like
lighting over loading over heating due to the different type of losses may be occur. To reduce
the losses and improve the efficiency we perform the different type of test.
12
3) Transformer vector group test.
4) Dielectric tests of transformer.
5) Measurement of insulation resistance.
6) Impulse test of transformer
7) Measurement of impedance voltage
8) Temperature rise test of Transformer.
9) Induced voltage test.
13
Figure 3.1
All other steps to be taken during transformer winding resistance measurement in these
methods are similar to that of current voltage method of measurement of winding resistance
of transformer, except the measuring technique of resistance.
14
RA
R=R x
RB
The procedure of transformer ratio test is simple. We just apply three phase 415 V supply to
HV winding, with keeping LV winding open. The we measure the induced voltages at HV
and LV terminals of transformer to find out actual voltage ratio of transformer. We repeat the
test for all tap position separately.
15
The above transformer ratio test can also be performed by portable transformer turns ratio
(TTR) meter. They have an inbuilt power supply, with the voltages commonly used being
very low, such as 8-10 V and 50 Hz. The HV and LV windings of one phase of a transformer
are connected to the instrument, and the internal bridge elements are varied to produce a null
indication on the detector.
A phase voltage is applied to the one of the windings by means of a bridge circuit and the
ratio of induced voltage is measured at the bridge. The accuracy of the measuring instrument
is < 0.1 %
HV winding volage
Theoretical turn ratio= *100%
LV winding voltage
This theoretical turn ratio is adjusted on the transformer turn ratio tested or TTR by the
adjustable transformer as shown in the figure above and it should be changed until a balance
occurs in the percentage error indicator. The reading on this indicator implies the deviation of
measured turn ratio from expected turn ratio in percentage.
Out-of-tolerance, ratio test of transformer can be due to shorted turns, especially if there is an
associated high excitation current. Open turns in HV winding will indicate very low exciting
current and no output voltage since open turns in HV winding causes no excitation current in
the winding means no flux hence no induced voltage. But open turn in LV winding causes,
low fluctuating LV voltage but normal excitation current in HV winding. Hence open turns in
LV winding will be indicated by normal levels of exciting current, but very low levels of
unstable output voltage. The turn ratio test of transformer also detects high resistance
connections in the lead circuitry or high contact resistance in tap changers by higher
excitation current and a difficulty in balancing the bridge.
16
positive voltages, must be identical for two paralleled transformers. Otherwise, during the
cycle, each pair of phases will be short circuited. The several secondary connections are
available in respect of various primary three phase connection in a the three phase
transformer. So for same primary applied three phase voltage there may be different three
phase secondary voltages with various magnitudes and phases for different internal
connection of the transformer. Let's have a discussion in detail by example for better
understanding.
We know that, the primary and secondary coils on any one limb have induced emfs that are in
time-phase. Let's consider two transformers of same number primary turns and the primary
windings are connected in star. The secondary number of turns per phase in both transformers
are also same. But the first transformer has star connected secondary and other transformer
has delta connected secondary. If same voltages are applied in primary of both transformers,
the secondary induced emf in each phase will be in same time-phase with that of respective
primary phase, as because the the primary and secondary coils of same phase are wound on
the same limb in the core of transformer. In first transformer, as the secondary is star
connected, the secondary line voltage is √3 times of induced voltage per secondary phase
coil. But in case of second transformer, where secondary is delta connected, the line voltage
is equal to induced voltage per secondary phase coil. If we go through the vector diagram of
secondary line voltages of both transformer, we will easily find that there will be a clear 30 o
angular difference between the line voltages of these transformers. Now, if we try to run
these transformers in parallel then there will be a circulating current flows between the
transformers as because there is a phase angle difference between their secondary line
voltages. This phase difference cannot be compensated. Thus two sets of connections giving
secondary voltages with a phase displacement cannot be intended for parallel operation of
transformers.
The following table gives the connections for which from the view point of phase sequence
and angular divergences, transformer can be operated parallel. According to their vector
relation, all three phase transformers are divided into different vector group of transformer.
All electrical power transformers of a particular vector group can easily be operated in
parallel if they fulfill other condition for parallel operation of transformers.
17
(0o)
Yd1 Dy1
1
( 30o)
Yy6 Dd6
6
( 180
o
)
18
Yd11 Dy11
11
(-
30o)
19
3.6 DIELECTRIC TESTS OF TRANSFORMER
Dielectric tests of transformer is one kind of insulation test. This test is performed to ensure
the expected over all insulation strength of transformer. There are several test performed to
ensure the required quality of transformer insulation, dielectric test is one of them. Dielectric
tests of transformer is performed in two different steps, first one called Separate source
voltage withstand test of transformer, where a single phase power frequency voltage of
prescribed level, is applied on transformer winding under test for 60 seconds while the other
windings and tank are connected to the earth and it is observed that whether any failure of
insulation occurs or not during the test. Second one is induced voltage test of Transformer
where, three phase voltage, twice of rated secondary voltage is applied to the secondary
winding for 60 second by keeping the primary of the transformer open circuited. The
frequency of the applied voltage should be double of power frequency too. Here also if no
failure of insulation, the test is successful. In addition to dielectric tests of transformer there
are other type test for checking insulation of transformer, such as lightning impulse test,
switching impulse test and partial discharge test.
PROCEDURE:
1. All three line terminals of the winding to be tested are connected together.
2. Other winding terminals which are not under test and also tank of the transformer should be
connected to earth.
3. Then a single-phase power frequency voltage of shape approximately sinusoidal is applied
for 60 seconds to the terminals of the winding under test.
4. The test shall be performed on all the windings one by one.
5. The test is successful if no breakdown in the dielectric of the insulation occurs
during test.
20
Fig 3.5 dielectric test
In this transformer testing, the peak value of voltage is measured, that is why the capacitor
voltage divider with digital peak voltmeter is employed as shown in the diagram above. The
peal value multiplied by 0.707 (1/√2) is the test voltage.
the values of test voltage for different fully insulated winding are furnished below in the
table- 3.1
415V 1.1 KV 3 KV
11 KV 12 KV 28 KV
33 KV 36 KV 70 KV
21
Winding with graded insulation, which has neutral intended for direct earthing,
is tested at 38KV
22
15 seconds, 1 minute and 10 minutes. With the duration of application of voltage, IR value
increases. The increase in IR is an indication of dryness of insulation.
Absorption coefficient = 1 minute value/ 15 secs. value.
Polarization index = 10 minutes value / 1 minute value.
Transformer Formula
Where C= 1.5 for Oil filled T/C with Oil Tank, 30 for Oil
filled T/C without Oil Tank or Dry Type T/C.
0 32 0.25
5 41 0.36
10 50 0.50
15 59 0.720
20 68 1.00
30 86 1.98
40 104 3.95
50 122 7.85
23
3.8 IMPULSE TEST OF TRANSFORMER
Lighting is a common phenomenon in transmission lines because of their tall height. This
lightning stroke on the line conductor causes impulse voltage. The terminal equipment of
transmission line such as distribution transformer then experiences this lightning impulse
voltages. Again during all kind of online switching operation in the system, there will be
switching impulses occur in the network. The magnitude of the switching impulses may be
about 3.5 times the system voltage. Insulation is one of the most important constituents of a
transformer. Any weakness in the insulation may cause failure of transformer. To ensure the
effectiveness of the insulation system of a transformer, it must confirms the dielectric test.
But the power frequency withstand test alone cannot be adequate to demonstrate the
dielectric strength of a transformer. That is why impulse test of transformer performed on it.
Both lightning impulse test and switching impulse test are included in this category of testing.
The lightning pulse is a pure natural phenomenon. So it is very difficult to predict the actual
wave shape of an lightning disturbance.
Connection of Impulse Test:
All the dielectric tests check the insulation level of the job. Impulse generator is used to
produce the specified voltage impulse wave of 1.2/50 micro seconds wave. One impulse of a
reduced voltage between 50 to 75% of the full test voltage and subsequent three impulses at
full voltage. For a three phase transformer, impulse is carried out on all three phases in
24
succession. The voltage is applied on each of the line terminal in succession, keeping the
other terminals earthed. The current and voltage wave shapes are recorded on the
oscilloscope and any distortion in the wave shape is the criteria for failure.
The test is performed with standard lightning impulses of negative polarity. The front time
(T1) and the time to half-value (T2) are defined in accordance with the standard. Standard
lightning impulse Front time T1 = 1,2 μs ± 30% Time to half-value T2 = 50 μs ± 20% In
practice the impulse shape may deviate from the standard impulse when testing low-voltage
windings of high rated power and windings of high input capacitance. The impulse test is
performed with negative polarity voltages to avoid erratic flashovers in the external insulation
and test circuit. Waveform adjustments are necessary for most test objects. Experience gained
from results of tests on similar units or eventual pre calculation can give guidance for
selecting components for the wave shaping circuit. The test sequence consists of one
reference impulse (RW) at 75% of full amplitude followed by the specified number of voltage
applications at full amplitude (FW) (according to IEC 60076-3 three full impulses). The
equipment for voltage and current signal recording consists of digital transient recorder,
monitor, computer, plotter and printer. The recordings at the two levels can be compared
directly for failure indication. For regulating transformers one phase is tested with the on-load
tap changer set for the rated voltage and the two other phases are tested in each of the
extreme positions.
25
3.9 MEASUREMENT OF IMPEDANCE VOLTAGE
These two tests are performed on a transformer to determine
The HV side of the transformer is kept open. Now with the help of variac, applied voltage
gets slowly increased until the voltmeter gives reading equal to the rated voltage of the LV
side. After reaching at rated LV side voltage, all three instruments reading (Voltmeter,
Ammeter and Wattmeter readings) are recorded.
The ammeter reading gives the no load current Ie. As no load current Ie is quite small
compared to rated current of the transformer, the voltage drops due to this current that can be
taken as negligible. Since, voltmeter reading V1 can be considered equal to secondary
induced voltage of the transformer, the input power during test is indicated by watt-meter
reading. As the transformer is open circuited, there is no output, hence the input power here
consists of core losses in transformer and copper loss in transformer during no load condition.
But as said earlier, the no load current in the transformer is quite small compared to full load
current, so copper loss due to the small no load current can be neglected. Hence, the
26
wattmeter reading can be taken as equal to core losses in transformer. Let us consider
wattmeter reading is Po.
These values are referred to the LV side of transformer as because the test is conduced on LV
side of transformer. These values could easily be referred to HV side by multiplying these
values with square of transformation ratio.
Therefore it is seen that the open circuit test on transformer is used to determine core losses
in transformer and parameters of shunt branch of the equivalent circuit of transformer.
The LV side of the transformer is short circuited. Now with the help of variac applied voltage
is slowly increased until the ammeter gives reading equal to the rated current of the HV side.
After reaching at rated current of HV side, all three instruments reading (Voltmeter, Ammeter
and Watt-meter readings) are recorded. The ammeter reading gives the primary equivalent of
27
full load current IL. As the voltage applied for full load current in short circuit test on
transformer is quite small compared to the rated primary voltage of the transformer, the core
losses in transformer can be taken as negligible here.
Let’s say, voltmeter reading is Vsc. The input power during test is indicated by watt-meter
reading. As the transformer is short circuited, there is no output; hence the input power here
consists of copper losses in transformer. Since, the applied voltage Vsc is short circuit voltage
in the transformer and hence it is quite small compared to rated voltage, so core loss due to
the small applied voltage can be neglected. Hence the wattmeter reading can be taken as
equal to copper losses in transformer. Let us consider wattmeter reading is Psc.
28
These values are referred to the HV side of transformer as because the test is conduced on
HV side of transformer. These values could easily be referred to LV side by dividing these
values with square of transformation ratio.
Therefore it is seen that the short circuit test on transformer is used to determine copper loss
in transformer at full load and parameters of approximate equivalent circuit of transformer.
29
transformer, the supply voltage required will much less than rated transformer voltage. We
know that core loss of a transformer depends upon voltage. So there will not be any
considerable core loss occurs in the transformer during test. But for getting actual
temperature rise of the oil in a transformer, we have to compensate the lack of core losses by
additional copper loss in the transformer. For supplying this total losses, transformer draws
current from the source much more than its rated value for transformer.
R2
θ2¿ (235+t)-235
R1
For determining winding temperature rise we have to apply the above discussed indirect
method. That means hot winding resistance is measured and determined first and then from
that value we have to calculate the winding temperature rise, by applying resistance
temperature relation formula. This is because unlike oil the winding of transformer is not
accessible for external temperature measurement.
30
The induced voltage test of transformer is intended to check the inter turn and line end
insulation as well as main insulation to earth and between windings-
Figure 3.10
CHAPTER – 4
PROTECTION OF TRANSFORMER
Protection of the transformer is the most important part of the power system it is most
important to prevent the economy loss like money and to prevent the shock to human. It is
most important for protect the power system element.
31
transformer only carries the unbalance fault current and operation of Restricted Earth Fault
Relay takes place. This scheme of restricted earth fault protection is very sensitive for
internal earth fault of electrical power transformer. The protection scheme is comparatively
cheaper than differential protection scheme. Restricted earth fault protection is provided in
electrical power transformer for sensing internal earth fault of the transformer. In this scheme
the CT secondary of each phase of electrical power transformer are connected together as
shown in the figure. Then common terminals are connected to the secondary of a Neutral
Current Transformer or NCT.
Transformers form the heart of all distribution systems. As a member of the Medium Voltage
community, I have to explain Transformer Protection schemes routinely to my clients.
Although I manage to answer most of their questions, some questions make me go to my
library. This article is about answering some of the questions on a particularly interesting
topic.
What is Restricted Earth Fault protection? How is it used in combination with Differential
Protection? I believe many of us must have had these questions in mind and also found
answers at various places. I am only trying to combine the answers to derive a coherent
understanding.
Restricted Earth Fault (REF) means an earth fault from a restricted/localized zone of a circuit.
The term "REF protection method " means not to sense any earth faults outside this restricted
zone. This type of protection is prevalent in Dry group of transformers (Delta Primary and
Star Secondary). The basic scheme for REF Protection is as below
32
Fig 4.1
Under normal conditions, the vector sum of currents in RYB current transformers (CTs) and
NCT equals zero. If there is an earth fault between the CTs then some current will bypass the
CT's and the sum of currents will not be zero. By measuring this current imbalance faults
between the CTs can be easily identified and quickly cleared.
Fault detection is confined to the zone between the two CTs hence the name 'Restricted Earth
Fault'.
REF protection is fast and can isolate winding faults extremely quickly, thereby limiting
damage and consequent repair costs. If CTs are located on the transformer terminals only the
winding is protected. However, quite often the secondary CT is placed in the distribution
switchboard, thereby extending the protection zone to include the main cable.
Now this scheme is similar to differential protection in many aspects. Differential protection
scheme is as below
33
Fig 4.2 power transformer
Differential protection is to detect phase faults within the TRF on both primary and secondary
sides. Restricted earth fault is to detect earth faults in the zone from secondary winding to
Secondary CTs. The working principle is "Merz-Prize Circulating Current Principle". In
Normal scenario, Current entering and leaving the zone will be same. The CT arrangement
will generate equal and opposite currents which cancel out each other at the relay. During an
internal fault, there shall be a difference between the current entering and leaving which shall
be sufficient to operate the relay.
Please note that the differential relay will operate for earth faults inside the zone only if the
earth fault current is more than the bias setting in the relay. The normal bias setting in a
differential relay is 20%. So, complete earth fault protection is not possible with differential
relay. That is why you need a restricted earth fault relay with sensitive settings like 5%.
Without REF, faults in the transformer star secondary winding need to be detected on the
primary of the transformer by the reflected current. As the winding fault position moves
towards the neutral, the magnitude of the current seen on the primary rapidly decreases and
could potentially not be detected (limiting the amount of winding which can be protected). As
the magnitude of the currents remain relatively large on the secondary (particularly if solidly
earthed), nearly the entire winding can be protected using REF. REF cannot have an
intentional time delay. They must operate instantaneously in the event of an internal fault.
34
The above discussion only refers protection in Dry transformers with solidly earthed systems
which are one of the most common schemes. Any other schemes will need separate study and
case-to-case analysis.
1. The faults occur in the transformer inside the insulating oil can be detected by Buchholz
relay. But if any fault occurs in the transformer but not in oil then it can not be detected by
Buchholz relay. Any flash over at the bushings are not adequately covered by Buchholz
relay. Differential relays can detect such type of faults. Moreover Buchholz relay is
provided in transformer for detecting any internal fault in the transformer but Differential
Protection scheme detects the same in more faster way.
2. The differential relays normally response to those faults which occur in side the differential
protection zone of transformer.
Suppose you have one transformer which has primary rated current Ip and secondary current
Is. If you install CT of ratio Ip/1A at the primary side and similarly, CT of ratio I s/1A at the
secondary side of the transformer. The secondary’s of these both CTs are connected together
in such a manner that secondary currents of both CTs will oppose each other. In other words,
the secondary’s of both CTs should be connected to the same current coil of a differential
relay in such an opposite manner that there will be no resultant current in that coil in a normal
working condition of the transformer. But if any major fault occurs inside the transformer due
to which the normal ratio of the transformer disturbed then the secondary current of both
transformers will not remain the same and one resultant current will flow through the current
coil of the differential relay, which will actuate the relay and inter trip both the primary and
secondary circuit breakers. To correct phase shift of current because of star - delta connection
35
of transformer winding in the case of three-phase transformer, the current transformer
secondary’s should be connected in delta and star as shown here.
At maximum through fault current, the spill output produced by the small percentage
unbalance may be substantial. Therefore, differential protection of transformer should be
provided with a proportional bias of an amount which exceeds in effect the maximum ratio
deviation.
36
Figure 4.4 Buchholz relay
Fall of oil level means lowering the position of float and thereby tilting the mercury switch.
The contacts of this mercury switch are closed and an alarm circuit energized. Sometime due
to oil leakage on the main tank air bubbles may be accumulated in the upper part the
Buchholz container which may also cause fall of oil level in it and alarm circuit will be
energized. By collecting the accumulated gases from the gas release pockets on the top of the
relay and by analyzing them one can predict the type of fault in the transformer.
More severe types of faults, such as short circuit between phases or to earth and faults in the
tap changing equipment, are accompanied by a surge of oil which strikes the baffle plate and
causes the mercury switch of the lower element to close. This switch energized the trip circuit
of the circuit breakers associated with the transformer and immediately isolate the faulty
transformer from the rest of the electrical power system by inter tripping the circuit breakers
associated with both LV and HV sides of the transformer. This is how Buchholz relay
functions.
That is why mechanical lock is provided in that relay so that one can lock the movement of
mercury switches when oil is topping up in the transformer. This mechanical locking also
helps to prevent unnecessary movement of breakable glass bulb of mercury switches during
transportation of the Buchholz relays.
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Figure 4.5 operation of Buchholz relay
The lower float may also falsely operate if the oil velocity in the connection pipe through, not
due to internal fault, is sufficient to trip over the float. This can occurs in the event of external
short circuit when over currents flowing through the winding cause overheated the copper
and the oil and cause the oil to expand.
Buchholz relay in transformer is an oil container housed the connecting pipe from main tank
to conservator tank. It has mainly two elements. The upper element consists of a float. The
float is attached to a hinge in such a way that it can move up and down depending upon the
oil level in the Buchholz relay Container. One mercury switch is fixed on the float. The
alignment of mercury switch hence depends upon the position of the float. The lower element
consists of a baffle plate and mercury switch. This plate is fitted on a hinge just in front of the
inlet (main tank side) of Buchholz relay in transformer in such a way that when oil enters in
the relay from that inlet in high pressure the alignment of the baffle plate along with the
mercury switch attached to it, will change.
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Fig 4.6 construction of Buchholz relay
In addition to these main elements a Buchholz relay has gas release pockets on top. The
electrical leads from both mercury switches are taken out through a molded terminal block
If the earthing transformer on the Delta Side is outsides the Zone of protection the Earth
Fault(E/F)in the delta system outside Current Transformer (CT) locations would produce
current distributions as shown which circulate within the differential CT secondary’s and is
kept out of operating coils. Zig-Zag or inter connected star grounding transformer has normal
magnetizing impedance of high value but for E/F, currents flow in windings of the same -
core in such a manner that the ampere turn cancel and hence offer lower impedance. In cases
where the neutral point of three phase system is not accessible like the system connected to
the delta connected side of a electrical power transformer, an artificial neutral point may be
created with help of a zigzag connected earthing transformer.
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Fig 4.7 distribution of ground fault current in the zigzag winding
This is a core type transformer with three limbs. Every phase winding in zigzag connection is
divided into two equal halves. One half of which is wound on one limb and other half is
wound on another limb of the core of transformer.
1st half of Red phase winding is wound on the 1st limb of the core and 2nd half of same Red
phase is wound on 3rd limb. 1st half of Yellow phase winding is wound on the 2nd limb of
the core and 2nd half of same Yellow phase is wound on 1st limb. 1st half of Blue phase
winding is wound on the 3rd limb of the core and 2nd half of same Blue phase is wound on
2nd limb. End point of all three winding ultimately connected together and forms a common
neutral point. Now if any fault occurs at any of the phases in delta connected system, the zero
sequence fault current has close path of circulating through earth as shown in the figure. In
normal condition of the system, the voltage across the winding of the earthing transformer is
1/√3 times of rated per phase voltage of the system. But when single line to ground fault
occurs on any phase of the system, as shown in the figure, zero sequence component of the
earth fault current flows in the earth and returns to the electrical power system by way of
earth star point of the earthing transformer. It gets divided equally in all the three phases.
Hence, as shown in the figure, the currents in the two different halves of two windings in the
same limb of the core flow in opposite directions.
And therefore the magnetic flux set up by these two currents will oppose and neutralize each
other. As there is no increase in flux due to fault current, there is no change of dφ/dt means
no choking effect occurs to impede the flow of fault current. So it can be concluded like that,
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the zigzag type earthing or grounding transformer maintains the rated supply voltage at
normal current as well as when a solid single line to ground fault current flows through it.
The rated voltage of an earthing or grounding transformer is the line to line voltage on which
it is intended to be used. Current rating of this transformer is the maximum neutral current in
Amperes that the transformer is designed to carry in fault condition for a specific time.
Generally the time interval, for which transformer designed to carry the maximum fault
current through it safely, is taken as 30 second.
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CHAPTER 5
ADVANTAGES AND DISADVANTAGES OF TRANSFORMER
A transformer is a static electrical device which can transfer the electrical energy between
two or more many circuits through electromagnetic induction. This article gives information
about the advantages and disadvantages of a transformer to know more details about it.
ADVANTAGES OF TRANSFORMER
A transformer will increase or decrease basically AC voltage, current or
independence.
It is efficient for high-frequency range.
The available power cannot change but will slightly too much decrease depending on
the efficiency of the transformer.
It has the advantage of preventing condensed flux leakage as well as iron loss
It offers good mechanical strength.
The transformer is widely used in power transmission.
DISADVANTAGES OF TRANSFORMER
A transformer will not work with DC voltage under any condition.
The transformer size become un widely.
The physical size of the transformer is directly related to the amount of power to be
desired.
It is not good to use outdoors.
It can be noisy.
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CONCLUSION AND FUTURE SCOPE
In the report we have seen that the various test is performed on the transformer during the
construction and after the construction. Some test is perform routine which is called routine
test. For confirming the specifications and performances of an electrical power transformer it
has to go through numbers of testing procedures. Some tests are done at manufacturer
premises before delivering the transformer. The performance of a transformer largely
depends upon perfection of specific turns or voltage ratio of transformer. So transformer ratio
test is an essential type test of transformer. There are several internal connection of three
phase transformer are available in market. These several connections gives various
magnitudes and phase of the secondary voltage; the magnitude can be adjusted for parallel
operation by suitable choice of turn ratio, but the phase divergence can not be compensated.
So we perform vactor group test. Dielectric tests of transformer is one kind of insulation test.
This test is performed to ensure the expected over all insulation strength of transformer.
Lighting is a common phenomenon in transmission lines because of their tall height. This
lightning stroke on the line conductor causes impulse voltage. The connection diagram for
open circuit test on transformer is shown in the figure. A voltmeter, wattmeter, and an
ammeter are connected in LV side of the transformer as shown. The connection diagram for
short circuit test on transformer is shown in the figure. A voltmeter, wattmeter, and an
ammeter are connected in HV side of the transformer as shown. The voltage at rated
frequency is applied to that HV side with the help of a variance of variable ratio auto
transformer. Temperature rise test of transformer is included in type test of transformer. In
this test we check whether the temperature rising limit of the transformer winding and oil as
per specification or not. In this type test of transformer, we have to check oil temperature rise
as well as winding temperature rise limits of an electrical transformer The induced voltage
test of transformer is intended to check the inter turn and line end insulation as well as main
insulation to earth and between windings.
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REFERENCE
[2]. Rajput, R.K. (2002). Alternating current s (3rd ed.). New Delhi: Laxmi Publications.
p. 107. ISBN 9788170082224.
[3]. IEEE PES TC (Fall 2011). "Discussion of Class I & II Terminology" (PDF). IEEE PES
Transformer Committee. p. slide 6. Retrieved 27 January 2013.
[4]. Say, M.G. (1983). Alternating Current Machines (5th ed.). London: Pitman. ISBN 0-
273-01969-4.
[5]. Kothari, D.P.; Nagrath, I.J. (2010). Electric Machines (4th ed.). Tata McGraw-
Hill. ISBN 978-0-07-069967-0.
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