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h i g h l i g h t s
Too much air is noticed in SCC that meets the requirements of EN 12350-8.
Too much air remains in the SCC despite its high liquidity.
Test compatibility of SP does not recognize the impact of SP on air content in SCC.
Foam ability, stability index and surface tension tests assess the impact of SP on air content in SCC.
a r t i c l e i n f o a b s t r a c t
Article history: Certain types of the new generation superplasticizers (SP) cause the rise of excessive air content in self-
Received 13 January 2012 compacting concrete (SCC). The influence of different type of SP on air-content in cement paste and fresh
Received in revised form 17 November 2013 SCC are tested in the paper. The qualitative methods (foam ability and stability index), which serves the
Accepted 26 November 2013
best choice of SP not showing the side-effect in the form of an excessive SCC air-entrainment are pre-
Available online 4 January 2014
sented. The surface tension of SP solutions is also analyzed. The results of tests show that we can predict
the influence of SP on air-content of SCC by measuring the surface tension of SP solution, foam ability and
Keywords:
stability index of cement paste.
Self-compacting concrete (SCC)
Superplasticizer
Ó 2013 Elsevier Ltd. All rights reserved.
Air bubble
Foam ability index
Foam stability index
Surface tension
0950-0618/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2013.11.092
Author's personal copy
to C3A content and its reactivity, their use is very common in the mN) to the wetted length of the plate (meter, m), which equals
European precast industry, which uses fine contents rich in C3S to two times the width of the Wilhelmy thin plate [16].
and C3A to obtain high early strength. Up to now, there exist some The foam index test is the method usually employed to deter-
polyacrylates with which it is not easy to develop a stable network mine the degree of fly ash interference with air entrainment agents
of air bubbles having a low spacing factor to protect concrete in concrete [25–27]. The foam index test is not a standardized
against freeze–thaw cycles and the action of deicing salt, so that method. The procedure for the foam index test is similar to that
their use is not very popular in the North American ready-mix con- which others have proposed. 2 g of fly ash, 8 g of Portland cement,
crete industry. Excessive foaming needs to be controlled by the and 25 ml of deionized water were poured into a cylindrical glass
addition of defoamers [6]. vessel being 6 cm in diameter, which was capped and shaken on
According to the standard requirements [7,8] superplasticizers a vortex shaker for 1 min. A 5 vol.% aqueous solution of AEA was
should not cause the rise of the air content in concrete mix higher added in small aliquot amounts (20 ll) from a diluter and the ves-
than 2%, compared to the control mix. Unfortunately, as already sel was shaken for another 15 s. The foam was observed for stabil-
mentioned above, some types of SP increase the air-entrainment ity, i.e. defined as no bursting of bubbles within 30 s. In case the
(Table 1) [9,10,4,5]. Thus in case of non-air-entrained self-com- foam was unstable, more AEA was added, and the procedure was
pacting concrete (SCC), achieving low air-content might be difficult repeated until the foam remained stable. The test involves the
[11–15]. use of commercial air-entraining agents (AEAs) and visual observa-
Thus, the compatibility test of superplasticizer with cement tion of foam stability. These facts reduce the reproducibility of the
should be extended to a test to assess the effect of superplasticizer test, because commercially available AEAs vary in strength, and the
on the air content in concrete. Known and used methods of testing criteria for foam stability are operator dependent [28]. The paper
the air content in the paste, mortar and concrete mixture are the [28] presents efforts toward the development of a new method
following: based on dynamic surface tension measurements, using the bubble
pressure method, on filtrate from a fly ash and cement suspension.
– surface tension measurement [16], The purpose of the foam index test is to predict surfactant-ce-
– foam index test [17,18], ment compatibility using a simple method and evaluation. The
– volume density [19], modified foam index test proposed by Corr et al. [29] was deemed
– pressure measurement of the air content [20], more applicable to this experiment because it allows a better com-
– Air Void Analyzer (AVA) [21–23], parison between the three surfactants with and without the effect
– laser method on frozen samples [24]. of cement [16]. The absolute volume of the foam and the relative
lack of change between the final and the initial volume of the foam
The first and second methods are used for cement paste. For indicate the foam stability. The compatibility between the cement
qualitative methods of air-entrainment evaluation the first two and each surfactant can be implied by relative change in the foam
methods are used. For quantitative assessment methods of air- stability between surfactant solution and surfactant solution with
entrainment evaluation other methods are used. cement.
In the publication [16] surface tensions of the surfactants in dif- This paper presents efforts toward the development of a meth-
ferent solutions were measured using the Wilhelmy Plate method od based on surface tension measurements of superplasticizer sus-
[14]. The test method measures the force between a probe and the pension, using the stalagmometric method, and new method
surface of a fluid. A rectangular roughened platinum thin section verification of foam ability and also foam stability index of superp-
plate was used as a probe. The platinum plate was hung vertically lasticizer suspension.
on a balance and lowered until it came in contact with the solution
surface. The plate was dipped 3 mm into the liquid, and raised up
1 mm. At the equilibrium point, the forces acting on the balance 2. Study on the mechanism causing foaming behavior of
are the weight of the platinum plate, the up-thrust force on the superplasticizer
submerged part of the plate, and the surface tension of the liquid
touching the plate. The forces present in this situation are a func- The two most important mechanisms are linked to polymer
tion of the size and shape of the plate, the contact angle of the adsorption: steric hindrance through the adsorbed layer thickness
liquid/plate interaction, and the surface tension of the liquid. The and electrostatic repulsion through the induced electrical charge.
contact angle of the liquid/plate interface is zero under Water-reducing chemicals belong to a group of chemicals known
the assumption that the solutions completely wet the plate. Conse- as ‘dispersants’. The action of the dispersant is to prevent the floc-
quently, the surface tension forces act directly downwards and culation of fine particles of cement. These dispersants are basically
in-plane on the platinum plate. The surface tension of the liquid surface-active chemicals consisting of long-chain organic mole-
is calculated by dividing the surface tension force (milliNewton, cules, having a polar hydrophilic group (water-attracting, such as
–COO, –SO3–, –NH4+) attached to a non-polar hydrophobic organ-
ic chain (water-repelling) with some polar groups (–OH). The elec-
trostatic attractive forces, existing among cement particles and
Table 1
The influence of SP type on the concrete air-entrainment [9]. causing agglomeration, would be neutralized by the adsorption
of anionic polymers negatively charged, such as SNF or SMF, for
Plasticizer or SP type Influence on air content of
the presence of –SO3– groups on the surface of cement particles.
concrete
The dispersion of cement particles would be related with the elec-
Lignosulfonate, LS ++
trical repulsion produced by the negatively charged groups –SO3–
Sulfonated Naphthalene Formaldehyde +
Condensate, SNF
on the other side of the main polymer chain (Fig. 1) [35].
Sulfonated Melamine Formaldehyde 0 The polar groups in the chain get adsorbed on the surface of the
Condensate, SMF cement grains, and the hydrophobic end with the polar hydrophilic
Polycarboxylate Polyoxyethylenea, PCP ++ groups at the tip project outwards from the cement grain. The
Amino Phosphonate Polyoxyethylenea, AAP ++
hydrophilic tip is able to reduce the surface tension of water, and
a
New generation of SP. the adsorbed polymer keeps the cement particles apart by electro-
static repulsion (The grinding of cement results in the ground
Author's personal copy
Fig. 1. Schematic picture of sulfonated polymer (SNF) and its electrostatic repulsion on the dispersion of cement particles [35].
particles having a surface charge (zeta potential). The adsorption The molecular structure of polycarboxylate (PC) superplasticiz-
of the admixture leads to a decrease of the zeta potential, and er admixtures is shown in Fig. 2. Their ‘comb-type’ molecule con-
eventually causes like charges (negative) on the cement particles). sists of one main linear chain with lateral carboxylate and ether
With the progress of hydration, the electrostatic charge diminishes groups [30]. According to the literature [31], the carboxylate
and flocculation of the hydrating product occurs. Lignosulfonates groups are instrumental in the adsorption of these admixtures to
(normal, and sugar-refined), SMF, and SNF based superplasticizers cement particles. Dispersion is due to electrostatic repulsion (as
work on the mechanism of lowering zeta potential that leads to in melamine and naphthalene admixtures) owing to the carboxyl-
electrostatic repulsion. ate groups, but primarily to the steric repulsion associated with the
The dispersion mechanism performed by the PC-based superp- long lateral ether chains. The high degree and duration of the flu-
lasticizers could be related more to a steric hindrance effect (pro- idity that this admixture affords concrete are related to structural
duced by the presence of neutral side long graft chains) rather factors; hence, the shorter the main chain and the longer and more
than to the presence of negatively charged anionic groups (COO– numerous the lateral chains, the greater and more long lasting is
) which are responsible for the adsorption of the polymers on the the fluidity induced [30,32]. The molecular weight of these admix-
surface of cement particles (Fig. 2). In other words, the graft chains tures likewise has a substantial effect on their performance:
of the polymer molecules on the surface of cement would hinder according to Magarotto et al. [33] adsorption and system fluidity
by themselves from flocculating into large and irregular agglomer- are proportionally higher in polymers with large molecular weight
ates of cement particles (Fig. 2) [35]. [30].
Fig. 2. Schematic picture of the polycarboxylate (PC) superplasticizer and its steric hindrance effect on the dispersion of cement particles [35,31].
Author's personal copy
of the bubble, on which two forces act. First, there is the force due
to the surface tension in the film. This force is exerted on the right
half of the bubble by the left half. The surface tension force points
to the left and acts all along the circular edge of the hemispherical
film. The magnitude of the force due to each surface of the film is
the product of the tension c and the circumference (2pR) of the cir-
cular edge, or c(2pR). The total force due to the inner and outer
surfaces is twice this amount or 2c(2pR). We have included the
minus sign to denote that this force points to the left in the draw-
ing. We have also assumed the film to be sufficiently thin enough
that its inner and outer radii are nearly the same. Second, there is a
force caused by the air pressure inside the bubble. At each point on
the surface of the bubble, the force due to the air pressure is per-
Fig. 3. Types of superplasticizer action: (a) creating ‘‘grease’’ layer, (b) surrounding pendicular to the surface and is directed outward. Fig. 1b shows
grains of cement with negative charge, (c) decreasing of surface water tension and
this force at six points on the surface. When these forces are added
(d) long chains of polymer, physically precluding the grains of cement to approach
each other [9]. to obtain the total force due to the air pressure, all the components
cancel, except those pointing to the right. The total force due to all
the components pointing to the right is equal to the product of the
Deflocculating and dispersion of the cement particles are the pressure Pi inside the bubble times the circular cross-sectional area
net result and allow better use of the available water for more uni- of the hemisphere, or Pi(pR2). Using these expressions for the
form lubrication and hydration. forces due to the surface tension and air pressure, we can write
Additional mechanisms of SP action include dispersion of ce- P
Newton’s second law of motion as F = 0, or 2c(2pP) + Pt
ment particles by reduction in surface tension of mixing water (pR2) = 0, where: 2c(2pR) force due to surface tension; Pi(pR2)-
(Figs. 3 and 4) and a decrease in frictional resistance because of force due to pressure inside bubble. Solving this equation for the
the line-up of linear polymers along the concrete flow direction pressure inside the bubble gives Pi = 4c/R. In general, the pressure
and lubrication properties produced by low molecular weight P0 outside the bubble is not zero. However, this result still gives the
polymers. Unfortunately, many PC entrain as much as 2% [36]. difference between the inside and outside pressures, consequently
The presence of functional groups (oxygen in form of etheric that we have (see Fig. 5).
group (–O–), hydroxyl group (–OH) and carboxyl group) produce
water surface tension decrease, producing flocculation of associ- Pi P0 ¼ 0 ðSpherical air bubbleÞ ð1Þ
ated molecules and increase in moisture of not only grains of ce-
This result tells us that the difference in pressure depends on
ment but also the whole mineral framework [38]. The research
the surface tension and the radius of the sphere. What is surprising
[34] results show that the surface tension changed considerably
is that a greater pressure exists inside a smaller air bubble (smaller
with time depending on the combination of powder and superp-
value of R) than inside a larger one (compare with Fig. 5c). Thus,
lasticizer. The change seems to be caused by the sorption, which
the force due to the surface tension is only one-half as large as that
includes chemical adsorption, physical adsorption and absorption.
in a bubble. Consequently, the difference in pressure between the
Among three kinds of sorption, the absorption of superplasticizer
inside and outside of a liquid drop is one-half of that for a soap
by powder obstructs the function of superplasticizer. The tendency
bubble [42].
was indicated that the absorption could occur in paste according to
fluidity test of paste. Pi P0 ¼ 2c=R — Laplace’slaw ð2Þ
In the SPs group there are ones that show only dispersion func-
tioning not decreasing surface tension [39]. They are: hydrocarb- The rate of surface tension decrease by surface active com-
oxylen acid salts, sulphonic melamine-formaldehygenic resins, pounds is followed in accordance with Gibbs Eq. (3) [43]. This
formaldehygenic picodensats salts of beta-naphtalensulphonic equation shows that the change of surface tension results from
acid. substance absorption on given surface (Fig. 2).
The foaming capacity of a surfactant depends primarily on its
dr Cs
effectiveness to reduce the surface tension of the solution, its ¼ RT i ð3Þ
diffusion characteristics, its properties with regard to disjoining dc c
pressure in thin films, and the elastic properties it imparts to where dd is the change of surface tension; dc the change of given sub-
interfaces [40]. Fig. 5 shows a free-body diagram for the right half stance concentration in the solution; Csi the surface concentration
Fig. 4. Water conglomerates deflocculating under the influence of superplasticizer as the effect of surface tension diminution [37].
Author's personal copy
Fig. 5. (a) The forces pointing to the left are due to the surface tension, (b) the forces pointing perpendicular to the hemispherical surface are due the air pressure inside the
bubble [41] and (c) the inner and outer pressures on the spherical air bubble ale Pi and P0, respectively [42].
Fig. 6. (a) Rapid change of surface tension over a relatively small concentration range [44]. (b) Rapid change of surface tension and foam production over a concentration
range [42].
(mol/m2), c the constituent concentration; R the gas constant; T is determine the physical and chemical properties of the interface
the temperature. at the air bubble surfaces, including surface tension (equals to free
The combined Gibbs–Marangoni effect is the theory derived to surface energy) and stability. The electrostatic and steric repul-
explain the function that surfactant played in foam film formation sions between surfactants help stabilize air bubbles in the paste
and persistence. From Gibbs adsorption Eq. (3), the surface tension phase. Ions, organics, and polymers in the bulk solution also affect
of a liquid will decrease as the concentration of the monomer sur- the properties of the interfaces through complex interactions with
factant in solution increases (assuming positive adsorption) up to the orientated surfactant molecules [44]. Air-entraining admix-
the point of surface saturation (Fig. 6). The instantaneous (dy- tures molecules in the solution help entrain air-bubbles and stabi-
namic) surface tension at a newly formed surface is always higher lize them in the fresh concrete. Most of the modern AEAs are
than the equilibrium value. There is a finite time requirement dur- anionic because of the stability of air voids entrained [44]. The
ing which the surfactant in the solution must diffuse to the inter- anionic surfactants include: n-alkylcarboxylates (n-RCOO),
face in order to lower the surface tension. The time lag in reaching n-alkylsulfonates n-RSO 3 and n-alkylsulfates n-RSO 4 , with
the equilibrium surface tension due to diffusion is generally known hydrocarbon chain lengths between C7 and C12. The two main fea-
as the Marangoni effect, which explains why the diffusion proper- tures of the AEAs are their composition and size of hydrophobic
ties and concentration of a surfactant is important. These two chain and the nature and size of their hydrophilic head group
surface tension effects are usually complementary. Because the affecting surface activity and their solubility in cement paste solu-
disturbance of air bubbles in concrete is unavoidable, the Marang- tion. Maximum air entrainment is obtained with surfactants of
oni effect is essential to maintain the integrity of air bubbles [44]. intermediate chain length because their surface activity and solu-
The hydrophobic tails of surfactant molecules stick out of the bility vary in opposite directions. The hydrophilic head group in-
solution to reduce the distortion of water molecules by the hydro- creases the air entrainment in the order carboxylate, sulfonate,
phobic sections and thus lower the overall free energy of the sys- sulfate in line with the respective solubility of surfactants [45].
tem. Relationship between surface tension, solid tension and Unfortunately, there is still little information on the influence of
phase-to-phase voltage according to equation Younga–Dupre’a the type and characteristics of the new generation superplasticiz-
was presented in Fig. 7. ers on the air content of concrete.
The mutual repulsion between the hydrophilic heads of surfac-
tant molecules reduces the attraction of the bulk liquid phase and a 3. Experimental
lower surface tension is resulted. Because of the electrostatic com-
ponent of the repulsion force of ionic surfactants, their effective- The experimental investigation was carried out in three phases. In Phase 1, tests
were carried out on various aqueous plasticizers and SP solution. Phase 2 investi-
ness to reduce surface tension is more significant than nonionic
gated the properties of the cement paste with SP. In Phase 3, tests were carried
surfactants. The nature and concentrations of the surfactants out on self-compacting concrete mixes.
Author's personal copy
Fig. 7. Relationship between surface tension, solid tension and phase-to-phase voltage according to equation Younga–Dupre’a [42].
Table 6
Table 2
Self-compacting concrete mixture design (kg/m3).
Type of plasticizers and SPs.
CEM III/A w/c Sand (kg/m3) Gravel Type Dosage
Symbol The basic polymers included in the content of Form
42.5N – LH/HSR/NA aggregate (kg/m3) of SP of SP
SPs 3
(kg/m ) (%m.c.)
0/2 mm 2/4 mm 4/16 mm
PCP 1 PCP, polycarboxylates Liquid form
PCP 2 PCP, polycarboxylates Liquid form 510 0.38 800 400 505 PCP 1 0.77
PCP 3 PCP, polycarboxylates and modified Liquid form 510 0.38 800 400 505 PCP 2 0.77
phosphates 510 0.38 800 400 505 PCP 3 0.77
PCE 1 PCE, polycarboxylic ethers Liquid form 510 0.38 800 400 505 PCE 1 0.77
PCE 2 PCE, polycarboxylic ethers Liquid form 510 0.38 800 400 505 PCE 2 0.56
PCE 3 PCE, polycarboxylic ethers Solid form/ 510 0.38 800 400 505 PCE 3 0.16
powder 510 0.38 800 400 505 AP 0.77
AP AP, acrylates Liquid form 510 0.38 800 400 505 SF 0.77
SF SF, modified phosphonates compounds Liquid form
m.c. – In relation to mass of cement.
Author's personal copy
Table 7
The test results of foam formation of examined plasticizers and SPs.
Table 8
Tests results of mixtures properties.
Fig. 8. Schematic picture of stalagmometer.
SP type Ac (%) SF (mm) T500 (sec.) q (kg/m3)
PCP 1 4.5 630 3.0 2.216
m PCP 2 4.0 750 3.0 2.264
r ¼ rw ð6Þ
mw PCP 3 3.0 700 2.0 2.288
PCE 1 6.0 730 6.0 2.190
Substituting the mass m in the Eq. (6) with the mass of one drop then yields
PCE 2 4.0 710 5.0 2.261
q nw PCE 3 0.9 700 2.0 2.310
r ¼ rw ð7Þ
qw n AP 5.6 620 3.0 2.201
SF 3.5 630 3.0 2.283
Finally, the solution surface tension was measured using the dependence (8). A
model liquid used in the measurements was distilled water, which surface tension
calculated from the formula (9).
rR nW qR of paste and foam were reported, using millimeters located on the surface of the
¼ ð8Þ
rW nR qW flask. Differences in the levels were marked as p0 After 45 s the paste and foam lev-
els located on the surface determined and differences in levels were marked as p45.
r ¼ ½72:9 0:155ðt 18Þ 103 ð9Þ
3.2.3. Test methods of fresh self-compacting concrete
where is the rR is the paste surface tension (N/m); rW the water surface tension (N/
The flow test of mixtures (Table 5) was carried out according to [50], density
m); nR the waste drops amount; nW the water drops amount; qR the density of tested
according to [19], the air content in the mixture according to [20].
paste (kg/m3); qW the water density (kg/m3); t the environment temperature (°C).
3.2.2. Test methods of foam ability index and stability index 4. Test results
In order to determine the effect of the plasticizer or SP type on the quantity and
stability of foam generated by its operations, the author adopted the following val- The results of the SP water solutions and cement pastes proper-
ues: FA – foam ability index (10) and FS – foam stability index (11).
ties are summarized in Table 7. While the research results of mix-
p0 tures properties are presented in Table 8.
FA ¼ 100 ð10Þ
hp
of both the bound and the free water molecules. As a result of all
these three effects the drainage cannot be stopped completely,
but it can be significantly slowed down [49]. This is the basis for
a foamed cement paste being stable until hardening with minimal
symptoms of decline. The before mentioned ideas are combined
and illustrated in Fig. 12.
On the basis of the research results [49] it becomes apparent
that the type and dosage of the organic stabilizer decide about
the foam stability. It is obvious that the dependency is not linear.
Fig. 10. The effect of surface tension of SP solution on the air content in the fresh There is a material related marginal dosage which is necessary to
self-compacting concrete. keep the foam stable. The influence on the density of the fresh
and hardened (stable) foamed cement pastes is small. This sort of
Another possibility to bind the water is the use of organic stabi- analysis does not detect changes of the pore structure inside the
lizers. These are large organic molecules. They can adsorb a lot of foam. They were reviewed by means of fracture surfaces [49].
water molecules. These emerging molecule packages are more in- In the study [48], the mechanism behind the foaming action of
ert and immobile. If their long molecule chains intertwine they can an allyl ether-based polycarboxylate was investigated. Allyl ether-
even evolve into a sort of net-structure, which limits the mobility based PCE was chosen because it possesses a well defined chemical
Fig. 12. Model of the influence of different components of cement paste on foam processing and foam stability [49].
Author's personal copy
7
6 PCE1
AP
5
PCP1
4 PCP2 PCE2
Ac, %
R² = 0.6417 SF
3 PCP3
2
1 PCE3
0
0 2 4 6 8 10 12 14
FA
Fig. 14. The effect of FA index on the air content in the mixture.
7
6 R² = 0.9351 PCE1
AP
5
PCP1
Ac , %
4 PCP2; PCE2
SF
3 PCP3
2
1 PCE3
0
0 1 2 3 4 5 6 7
FS
Fig. 13. Chemical structures of PC and EPBE-PC [46].
Fig. 15. The effect of FS on the air content in the mixture.
Fig. 18. The schematic molecular structure of polycarboxylate type (PC), polyether type (PE) and slump-loss-controlling agent superplasticizer (SLCA) [35].
Author's personal copy
Fig. 22. Schematic of the balance of forces acting on a single bubble [59].
Fig. 23. (a) Adsorption of the flux molecules framework in the grains of cement and the negative effect of the anion final group; (b) diagram of arrangement of cement–water
and aggregate–cement–water arrangement, with the use of air-entraining mean (surface active anion substance) [64].
Fig. 26. Influence of some SP, namely; naphthalene sulfonate (b-NS), refined lignin
sulfonate (LS) and polycarboxylate (P32, S34) on pore structure in 28-days old
concrete [67].
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