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h i g h l i g h t s g r a p h i c a l a b s t r a c t
a r t i c l e i n f o a b s t r a c t
Article history: A novel comblike polymer, amphoteric polycarboxylic (AmPC), was designed as a dispersant
Received 20 April 2012 for coal–water slurry (CWS) and synthesized in aqueous solution from the copolymerization of
Received in revised form 11 July 2012 macromonomer polyethylene glycol-acrylate monoester (PA), sodium p-styrene sulfonate (SSS) and
Accepted 15 July 2012
cationic comonomer methacrylatoethyl trimethyl ammonium chloride (DMC). PA was prepared by ester-
Available online 27 July 2012
ifying with polyethylene glycol (PEG) and acrylic acid (AA) in our laboratory. And then, the molecule
structure of amphoteric polycarboxylic dispersant was characterized by means of Fourier transformer
Keywords:
infrared (FTIR). Besides, the dispersant was applied in Shenfu coal slurry. By examining the apparent vis-
Comblike polycarboxylate
Amphoteric polycarboxylate dispersant
cosity of the coal slurry using rheometer, the effects of the mole ratio of SSS and PA, amount of cationic
Coal–water slurry (CWS) monomer DMC, initiator concentration and reaction temperature on the AmPC dispersant performance
Apparent viscosity were discussed. The wetting property of AmPC dispersant on the coal surface and Zeta potential of the
Stability CWS with AmPC dispersant was measured. The result shows that the apparent viscosity decrease of
amphoteric polycarboxylic dispersant is better than the dispersant in stock which does not have cationic
monomer when the dosage of DMC is 5.0 wt%. It has been proved that the amphoteric polycarboxylic
dispersion agent is suitable for Shenfu coal slurry. When the dosage of AmPC dispersant is up to 0.3 wt%,
the highest concentration of coal-slurry can reach 65.0 wt%. AmPC dispersant with both anionic group
and cationic group will provide the better anchoring action with the coal via the adsorption of ion pair.
It possesses not only dramatic wetting on coal but also stable steric hindrance so as to disperse coal
particles in water.
© 2012 Elsevier B.V. All rights reserved.
1. Introduction
0927-7757/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.colsurfa.2012.07.023
102 J. Zhu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 412 (2012) 101–107
Table 1
The properties of Shenfu coal.
Moisture content Ash Volatile Carbon content Hydrogen content Oxygen content Nitrogen content Sulfur content
Shenfu coal 7.68 4.59 33.01 82.55 4.69 11.59 0.91 0.26
O CH3
n1 CH2 CH + n2 CH2 C C O CH2CH2 N CH3 Cl + n3 CH2 CH
CH3 CH3 C O CH2CH2O H
m
O
CH3
SO3Na
CH2 CH CH2 C CH2 CH
n1 n2 n3
initator C O C O
O O CH2CH2O H
m
CH2
SO3Na CH2
CH3 N+ CH3
CH3 Cl
Transmittance (%)
etration test (penetration ratio, %) and the storage time was 72 h. 946
The stability of test was in a similar manner to that in the studies 60
described by Dinçer H. and co-workers [22]. After the CWS prepa-
ration, it was stored in a glass cylinder (3 cm in diameter; CWS 40 1644
layer 15 cm in height) at room temperature for a definite period, 1451
617
a glass rod (5 mm in diameter, 20 g in weight) was spontaneously 20 2927 1351
1729
dropped down from the CWS surface to the cylinder bottom, and 3440 1038
1205
it stopped when the tip got in contact with the hard sediment. The 0
4000 3500 3000 2500 2000 1500 1000 500
penetration ratio was calculated as follows:Penetration ratio (%) = Wavenumber ( cm -1)
d
dt
× 100where d is the distance of rod travel (cm), and dt is maxi-
mum distance of rod travel (cm). Fig. 2. FTIR spectrogram of amphoteric polycarboxylate dispersant.
2.3.4. Drop shape analysis analysis results show that AmPC molecules, modified with nega-
The surface of coal was burnished smoothly and the wetting tive COO− group and positive group N+ (CH3 )3 , are the gender
property of several dispersants and water on the coal surface were structure.
measured by Drop shape analysis (Easydrop, German Kruss Com-
pany) via the pattern of fix volume. After the coal were stored at
3.2. Influences of reaction conditions on the apparent viscosity of
25 ◦ C and 60% humidity, the contact angle was determined from
CWS
the shape of a water droplet that was dropped on the coal, and the
droplet then was photographed.
3.2.1. Mole ratio of SSS and PA
The major influence of the mole ratio of monomers on the
2.3.5. Zeta potential measurements polymerization system is the change in the viscosity of the poly-
Coal particle size and Zeta potentials were tested by Zetasizer merization process. When the mixture is heated to 65 ◦ C, initiator
Nano ZS (Malvern Instruments). A serial of 65.0 wt% CWSs were pre- content is 8.0 wt% of the total mass of PA, DMC and SSS. DMC is
pared with different dosages of AmPC dispersants. After the CWSs 5.0 wt% of the total mass of PA and SSS. As can be seen from Fig. 3,
were laid for 24 h and centrifugalized for 30 min, the upper solu- with the increase of the amount of SSS, the apparent viscosity of the
tions of CWSs were taken to measure Zeta potentials. The mean CWS which uses the AmPC dispersant greatly reduces at first, and
value of the Zeta potentials, which were measured three times, was then definitely increases. When the mole fraction of SSS is 50 mol%
used in this study.
800 750
Apparent viscosity (mPa.s)
650 650
600
600
550
0 2 4 6 8 10 12 14 16
Mass concentration of DMC /wt% 550
2 4 6 8 10
Fig. 4. The influences of amphoteric dispersant with the different mass fractions of Dosage of initiator (mol %)
DMC on the apparent viscosity of CWS.
Fig. 5. The influences of initiator dosage on the apparent viscosity of CWS.
of PA and SSS, the apparent viscosity of the CWS achieves the min-
reaction increases, and the molecular weight of copolymer disper-
imum. It may be related to the polymerization reactivity of SSS.
sant reduces. But when the amount of initiator exceeds 8.0 wt%, the
When the mole fraction of SSS is less than 50 mol% of PA and SSS,
polymer molecular weight is too small to form an effective steric
the content of sulfonic groups in the polymer chain improves with
hindrance.
the increasing of SSS. If the mole fraction of SSS reached 50 mol%
of PA and SSS, the content of sulfonic groups in the polymer chain
3.2.4. Reaction temperature
never continues to increase significantly. In the meantime, the pro-
The reaction temperature plays an important part in the poly-
portion of hydrophilic groups relatively decreases, which hinders
merization process. Under the condition of the molar ratio of SSS
the polycarboxylate dispersant to form adsorbed film on the sur-
to PA 1:1, DMC is of 5.0 wt% of total mass of SSS and PA, initiator
face of coal particles. Therefore, the optimum ratio of SSS and PA
is 8.0 wt% of the total mass of DMC, PA and SSS. The influence of
should be 1:1.
reaction temperature on the apparent viscosity of CWS is observed
in Fig. 6. With the increase of temperature, the apparent viscosity of
3.2.2. Mass fraction of DMC CWS linearly reduces. When the temperature is at 65 ◦ C, the appar-
Cationic monomer DMC will attach the dispersant molecule to ent viscosity of CWS become the minimum. It may be because the
the cationic group. When the amount of initiator is 8.0 wt% of the redox catalyst of ammonium persulfate–sodium bisulfite decreases
total mass of PA, SSS and DMC, and the molar ratio of SSS and PA is the activation energy of polymerization and ammonium persul-
1:1, the reaction temperature is invariantly 65 ◦ C. Under the con- fate starts to decompose at low temperature. However, when the
dition of shear rate 100 s−1 , the effect of mass fraction of DMC temperature is great than 70 ◦ C, the decomposing rate of ammo-
on the apparent viscosity of CWS is shown in Fig. 4. With the nium persulfate leaps and the polymerization rate become fast.
increase of cationic monomer concentration, the apparent viscosity Therefore it is difficult to form a stable water-insoluble polymer-
of CWS firstly decreases and then increases. When the mass frac- ization system. So the apparent viscosity of CWS begins to increase
tion of cationic monomer is 5.0 wt%, the apparent viscosity of CWS dramatically. Thus, the more appropriate reaction temperature is
achieved minimum. It is mainly because the surface of coal particles 65 ◦ C.
is charged negatively and AmPC dispersing agent with zwitterionic
can introduce cationic quaternary ammonium groups into the tra-
3.3. Influences of dosage of dispersant on apparent viscosity of
ditional dispersant. Therefore, the adsorption of AmPC dispersant
CWS
on the surface of coal is better, and AmPC dispersant can more effec-
tively improve the surface hydrophily of coal particles which can
The dosage of dispersant plays an important part on the dis-
reduce the apparent viscosity. However, when the ratio of cationic
persion performance. The influences of the dosages of AmPC
monomer continues increasing, the electrostatic repulsion among
dispersant, anionic polycarboxylate dispersant and naphthalene
the coal particles starts to diminish, and the apparent viscosity of
CWS increases.
800
3.2.3. Dosage of initiator
The influence of initiator dosage on the apparent viscosity of
Apparent viscosity (mPa.s)
750
CWS is shown in Fig. 5. When DMC is 5.0 wt% the amount of the
total mass of SSS and the PA, the molar ratio of SSS to PA is 1:1,
700
and the reaction temperature is 65 ◦ C. The apparent viscosity of
CWS will reduce with the increase of initiator dosage, when the
dosage of initiator is less than 8.0 wt% of the total mass of PA, 650
SSS and DMC. However, when the amount of initiator is more
than 8.0 wt%, the apparent viscosity of CWS started to increase. 600
Because the amount of initiator is less, the polymerization reac-
tion is slower, and the molecular chain is longer, then polymer 550
60 70 80 90 100
molecular chains are easily wrapped around the hydrophilic sulfu-
Reaction temperature (ºC)
ric group and the carboxyl group, so the adsorption of coal particles
results in decreasing. Consequently, the apparent viscosity of CWS Fig. 6. The influences of copolymerization temperature on the apparent viscosity
is greater. Whereas, with the increase of initiator, the active sites of of CWS.
J. Zhu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 412 (2012) 101–107 105
1800 Table 4
1700 The influences of AmPC dispersant on the Zeta potential of CWS.
Fig. 8. The wetting property of several dispersants and water on the coal surface.
Fig. 9. The dispersion mechanism of AmPC with the coal in the CWS.
4. Conclusion AmPC dispersant with both anionic group and cationic group can
provide the better anchoring action of the coal via the adsorption
AmPC dispersant of CWS has been prepared in aqueous solu- of ion pair. It possesses not only dramatic wetting on coal but also
tion at 65 ◦ C via the free radical polymerization of SSS and PA stable steric hindrance so as to disperse coal particles in water.
with the molar ratio of 1:1, using the redox catalyst of ammo-
nium persulfate–sodium bisulfite. The amount of DMC is 5.0 wt%
of the total mass of SSS and PA. It has been discovered that the Acknowledgements
apparent viscosity reducing of AmPC dispersant is better than the
traditional polycarboxylate dispersant in stock which does not con- This work is supported by the Natural Science Foundation of
tain a cationic group. Furthermore, the static stability of CWS using China under Grant No. 21176148, the Scientific Subject Foundation
AmPC dispersant is better than anionic polycarboxylate dispersant. of the Education Department of Shaanxi Provincial Government
The superior application performance is mainly depended on the under Grant No. 11JK0562 and Natural Science Grant of Shaanxi
amphoteric peculiar structure and mechanism of AmPC dispersant. University of Science & Technology Grant No. ZX11-16.
J. Zhu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 412 (2012) 101–107 107
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