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To cite this article: Desalination and Water Treatment (2013): Assessment of atomic force and scanning electron microscopes
for characterization of commercial and electrospun nylon membranes for coke removal from wastewater, Desalination and
Water Treatment
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Desalination and Water Treatment (2013) 1–9
www.deswater.com
doi: 10.1080/19443994.2013.821036
a
Young Researchers and Elites Club, Omidieh Branch, Islamic Azad University, Omidieh, P.O. Box 164, Iran
Tel. +98 912 7496239; Fax: +98 263 2701067; email: mmahdiashirazi@yahoo.com
b
Membrane Processes Research Laboratory (MPRL), Department of Petrochemical Engineering,
Amirkabir University of Technology (Tehran Polytechnic), Mahshahr Campus, Mahshahr, Iran
c
Biofuel Research Team (BRTeam), Agricultural Biotechnology Research Institute of Iran (ABRII), Karaj, Iran
d
Center for Nanofibers & Nanotechnology, National University of Singapore, Singapore
Received 24 March 2013; Accepted 15 June 2013
ABSTRACT
Electrospun polymeric membranes are currently being developed for various applications
due to their unique specifications in comparison with the conventional membranes. As
electrospun membranes comprise nanostructures (with 3D structure and inter-connected
pores) with dimensions lying within the lateral resolution of the microscope, the interpreta-
tion of electrospun membrane features is challenging. In this study, scanning electron
microscopy and atomic force microscopy were used for characterization of an electrospun
(N1) and two commercial membranes (N2 and N3). A self-supported electrospun nanofibrous
nylon membrane was fabricated and characterized for pore size, pore size distribution,
thickness, nodule size, and pure water permeation flux as well as rejection and flux decline
during coke removal from a typical petrochemical wastewater stream. The obtained results
show that the electrospun membrane had smoother surface. All membranes showed same
separation performance, about 99% rejection, but higher permeation flux achieved for the
electrospun membrane.
mechanism includes both sieving and depth-filtration size, and roughness; and also to study hydrophobicity
such as electrospun membranes [7–9]. and to predict fouling phenomenon [11–13]. Although,
Electrospinning is one of the most important, AFM has been mostly used to study microporous
emerging, and versatile techniques currently membranes fabricated via conventional techniques
investigated as an effective method for fabricating [14,15], little attention has been paid to its application
micron- to nano-size fibers. It is regarded to hold for characterizing electrospun; microfibrous or
great promises for membrane/filtration separation nanofibrous, membranes.
purposes [2,7]. Electrospun polymeric membranes Nylon has been widely used as an important
have special features compared to commercially-avail- plastic due to its suitable mechanical property. Melt-,
able conventional ones such as higher porosity, higher wet-, and dry-spinning have been used traditionally
effective area, higher throughput, 3D interconnected for preparation of nylon fibers, typically in the diame-
structure, lower pressure drop, longer membrane life, ter range of 10 to 500 lm. Therefore, fabricating
and higher rejection rate [10]. submicron nylon mats are of industrial interest for
Various operating variables could affect the elec- various applications such as gas transport, barrier lay-
trospun membranes’ specifications; i.e. fibers’ diame- ers, and filtration purposes [16]. In the present study,
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ter, pore size and pore size distribution, thickness, nylon 66 nanofibrous membrane was prepared via
surface energy, surface roughness, and porosity. These electrospinning and characterized for topographical
variables are divided into two major groups: First, properties (e.g. pore size and pore size distribution,
polymeric dope solution conditions (i.e. concentration, roughness, and nodule size) using AFM and for
type of solvent, polymer molecular weight, viscosity, morphological properties using SEM. Obtained results
surface tension, and conductivity); Table 1 presents were compared with two commercially available
some polymer/solvent dopes used in fabrication of nylon microfiltration membranes. Comparative analy-
electrospun membranes [3]. Second important variable sis of pure water permeation fluxes and wastewater
is electrospinning conditions (i.e. applied electrical treatment of these membranes was conducted in order
voltage, needle gage, tip-to-collector distance and to evaluate their performance.
angle, environmental temperature and humidity, and
injection rate of dope solution). Therefore, character-
ization of such kind of membranes is highly crucial 2. Experimental
in order to achieve a clear and more in-depth 2.1. Materials
understanding of the membranes and to predict their
performance for various applications. Nylon 66 granules (50,000Mw, Saba Nakh Tayer
Beside the well-known and well-developed scan- Co., IRAN) were used for preparation of dope
ning electron microscopy (SEM), which is widely used solution with 15 wt.% concentration. Formic acid
for morphology observation of polymeric membranes, (Merk, Germany) was used as solvent. All materials
atomic force microscopy (AFM) is a probe scanning were used as received.
technique, commonly used for producing 3D images
of membranes’ surfaces and topographical features. So 2.2. Electrospinning
far, AFM has been intensively applied for character- An electrospinning setup equipped with a Gamma
ization of conventional membranes, e.g. microporous high voltage power supplier (ES60P-5W, Gamma,
membranes, in order to measure the pore size, nodule USA) was used for preparation of electrospun nylon
membrane. Constant operating conditions, e.g. 20 kV
Table 1 high voltage, 25 gage stainless steel needle (3 cm
Conventional polymer/solvent systems used to prepare
spinning dopes for fabrication of electrospun membranes length), 9 cm tip-to-collector distance, and 0.14 ml/h
injection rate during 4 h spinning time, were used for
Polymer Solvent electrospinning. The properties of dope solution
Polyacrilonytrile Dimethyl formaldehyde including viscosity, surface tension, and electrical
Nylon Formic acid
Table 2
Polyethylene Trifluoroacetic acid/dimethyl chloride
Specifications of dope solution for electrospinning
terftalate
Polystyrene Toluene/dimethyl formamid/dimethyl Conductivity Surface tension Viscosity (cP)
acetamide (lS) (dyne/cm)
3 rpm 4 rpm 5 rpm
Polyvinyl alcohol Water
Polyimides Phenol 4.409 36.112 181.5 178.8 175.6
E. Mirtalebi et al. / Desalination and Water Treatment 3
Table 4
Specifications of commercial and electrospun nylon membranes
Membrane N1 N2 N3
Illustrations
thicker in comparison with the commercial ones. self-supported and was shown to possess a durable
Given the nanofibrous structure of this membrane, its structure through the pure water permeation flux
higher thickness could result in self-supporting char- efficiency tests (see section 3.3).
acteristic. On the other hand, one of the most impor- It has been well documented that fibers’ diameter
tant shortcomings of the commercial membranes could be considered as a key parameter for perfor-
investigated herein and the commercial membranes in mance evaluation of electrospun membranes [2,7–10].
general is the necessity of implementing a support The average fibers’ diameter for the fabricated electro-
layer which may introduce a number of weak-points spun membrane; N3, was measured at about 102 nm
such as increased membrane resistance and decreased confirming its nanofibrous nature. Fig. 2 presents the
permeation flux [29]. The prepared electrospun nano-
fibrous membrane in this work was completely
fibers’ diameter distribution of the N3 membrane. surface, while positive skew values suggest that peaks
Moreover, these results indicated that the N3 dominate the surface [13]. Surface kurtosis (Rku)
membrane had a uniform fiber distribution, and to the describes sharpness of the height distributions. Kurto-
best of our knowledge, in the open literature this was sis values lower than 3, (the Gaussian distribution cor-
the lowest fibers’ range reported for electrospun nylon responds to a kurtosis of 3) [26] indicate a flat and
66 membranes so far. Table 5 tabulates a literature repetitive surface, while values greater than 3 suggest
review of various electrospun nylon membranes a sharper height distribution. These roughness param-
reported so far. eters were estimated from images scanned over an
area of 2 2 lm from each sample and are presented
3.2. Topographical observation (AFM analysis) in Table 6.
As could be observed the average roughness (Ra),
Fig. 3 presents the three-dimensional (3D) AFM which shows the deviation in height, was higher for
images, which representing the topographical observa- N2 and lower for the N3, 120 and 53.5 nm,
tion of the investigated membranes; N1, N2, and N3. respectively. Similar to Ra, the Rq; which represents
Surface roughness is also an important structural the standard deviation of surface heights, as well as
Downloaded by [Mohammad Mahdi A. Shirazi] at 08:04 23 July 2013
property of polymeric membranes and could be pre- the third roughness value; Rz, were also higher for N2
sented as average roughness (Ra), root-mean-square and lower for N3. This means that the electrospun
roughness (Rq), and/or peak-to-valley height (Rz). Sur- nylon membrane had smoother surface compared to
face skewness (Rsk) is a measure of symmetry of the the two commercial nylon membranes. On this basis,
height distribution. Negative skew values correspond it could be concluded that lower surface roughness
to dominance of valleys, associated with porous-like leads to lower fouling risk and higher surface hydro-
Fig. 3. Closed view of the electrospun nylon 66 fibers (via SEM image analysis), before (A) and after (B) pure water
permeation test.
6 E. Mirtalebi et al. / Desalination and Water Treatment
Table 5
The fibers’ diameter of the electrospun nylon 6 and nylon 66, as reported so far in literature
No. Polymer Concentration (wt.%) Fibers’ diameter (nm) Application Ref
Table 6 Table 7
A quantitative summery of the roughness parameters Nodule size (min., max., and mean) of the commercial and
determined for various membranes studied electrospun nylon membranes
Membrane Roughness parameters Membranes Nodule size (nm)
Ra (nm) Rq (nm) Rz (nm) Rsk Rku Min. Max. Mean
philicity. These could be attractive findings for a num- the flat surface, as observed for N2 and the surface is
ber of applications such as biological solution microfil- called Platykurtic; while higher values than 3 repre-
tration in which the applied microporous membrane sent more peaks than valleys. The Rku value for N1
should be as hydrophilic and smooth as possible. and N3 membranes were measured at 5.22 and 3.15,
Skewness is the third moment of the profile ampli- respectively. It is worth noting that the Rku value of
tude probability density function and is used to mea- electrospun nylon membrane developed herein was
sure the profile symmetry about the mean line. When closer to Gaussian (Mesokurtic) distribution than
the height distribution is symmetrical, Rsk is zero. those of the commercial membranes, revealing the
None of the investigated membranes in this work had uniform structure of the electrospun membrane.
zero skewness value, meaning that no symmetrical AFM with non-contact mode has the potential to
profile was observed for any of the membranes inves- provide additional resolution allowing measurement
tigated. In fact, if the height distribution is asymmetri- of the nodule size [30]. This analysis could yield more
cal, and the surface has more peaks than valleys, then in-depth understanding of the topographical architec-
the skewness moment is positive, as could be tures resulting from electrospinning process. There-
observed in case of N1 membrane. On the other hand, fore, the electrospun and commercial membranes
if the surface is more planar and valleys are predomi- were analyzed for their nodule sizes. The membranes’
nant, therefore the skewness is negative, as was the nodule sizes were determined by AFM based on the
case for N2 and N3 membranes. Moreover, it could be method described by Khulbe and Matsuura [27]. In
concluded that negative skewness values for N2 and order to measure the nodule sizes, cross-sectional line
N3 membranes was due to their higher porosity profiles were selected to traverse micron (5 5 lm)
(valleys were predominant on the membrane surface) scan surface areas of the AFM images. The diameter
(Table 4). of the nodules (i.e. height peaks) were measured by a
Kurtosis moment is the fourth moment of the pro- pair of cursors along the reference lines. The horizon-
file amplitude probability function and corresponds to tal distance between each pair of cursors was taken as
a measure of surface sharpness. Rku of 3 represents the diameter of the nodule. The AFM software (Dual-
the Gaussian amplitude distribution, and the surface scopee/Rasterscopee SPM, Version: 2.1.1.2; in this
is called Mesokurtic. Smaller values of Rku represent work) used allowed quantitative determination of
E. Mirtalebi et al. / Desalination and Water Treatment 7
4. Conclusions
In the present study, the application of SEM and
AFM for characterization of electrospun microporous
membranes has been assessed. The objective was to
understand whether AFM could provide more
in-depth information to increase our understanding of
the electrospun structure compared to the SEM
method. This understanding could also be utilized to
evaluate the fabrication method used. Two commer-
cial and one electrospun nylon membranes were ana-
lyzed using morphological and topographical images
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