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Management and Safety of Dam Case Study
Management and Safety of Dam Case Study
INTRODUCTION
1.1 General
water control feature to impound water supply, to divert water from a water course, or to raise
the elevation for water body (Murphy, 1977). The water impound is for the purpose of supplying
the water for drinking and domestic uses, irrigation and industrial uses, generating hydroelectric
power, controlling flood, recreation and navigation (Lane, 2008). In supplying the water to the
consumers, a dam holds it from flowing into the pipe, tunnel and conduit. However, poor
management of dams can cause problems and disasters in terms of safety of dam and how it
affects the people and the environment. This study focuses how the operator of Semenyih Dam,
Konsortium ABASS Sdn. Bhd. (ABASS), conducts the operation and maintenance of Semenyih
Dam to ensure it is safe according to the criteria set by United States Army Corps of Engineers
(USACE) Manual (2000). ABASS ensures that the Factor of Safety (F.O.S.) of the downstream
slope is adequate and hence the slope remains stable against global a nd local features.
Semenyih Dam forms part of the S ungai Semenyih Water Supply Scheme in the state of
Selangor (ABASS, 2012). The raw water is transported through pipeline to Sungai Semenyih
Water Treatment Plant to be treated before the water can be supplied to the consumers.
Semenyih Dam located at Batu 30, Jalan Sungai Lalang, Semenyih in the state of Selangor while
Sungai Semenyih Treatment Plant located at Presint 19, Putrajaya. Figure 1.1 shows the layout
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of Sungai Semenyih Water Supply Scheme while Figure 1.2 shows the schematic diagram of
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Figure 1.2 Schematic Diagram of Sungai Semenyih Water Supply Scheme
The Government of Selangor, as the owner of the Semenyih Dam has entrusted
Konsortium ABASS Sdn. Bhd. (ABASS) as the concessionaire for the operation, maintenance,
and surveillance of the dam. ABASS by its own initiative, has engaged an independent
engineering consultant to carry out dam safety inspections to ensure the Semenyih Dam meets
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safety requirements and plays its role to augment raw water supply during prolong dried seasons
(ABASS, 2012).
granite soils. The dam has a height of about 45.0 meter. The length of reservoir embankment is
about 830 meter. The dam spillway comprises a bell mouth (drop inlet) overflow spillway and a
6.2 meter diameter horseshoe section culvert tunnel. Draw-off tower is located at the CH165 of
the reservoir embankment and is linked with a concrete access bridge. Total height of draw-off
tower is about 54.60 meter. Projected height above embankment crest level is 7.30 meter
(ABASS, 2012).
There were a few cases related to natural disasters caused by dam failure worldwide. It
was due to several factors related to safety of the dam itself. Even though there was no any case
related to dam failure in Malaysia yet, safety factor is still the most crucial aspect considered in
dam management. The risks related to safety of dam are the factors the influence the physical
changes of the dam itself. The factors are the life span, stability, materials and capacity of dam.
This study focuses on the factors related to safety on Semenyih Dam and how the
management conduct the inspection, monitoring and maintenance and emergency action plan to
ensure that Semenyih Dam is always safe for local residents and also for Malaysians.
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1.4 Objectives of Study
The first objective which is the study on inspection, monitoring and maintenance of
Semenyih Dam has been conducted through a few visits to Semenyih Dam in Hulu Langat
District, Selangor and Sungai Semenyih Water Treatment Plant at Presint 19, Putrajaya. The
visits have been carried out to conduct interviews and to observe the actual situation of the
inspection, monitoring and maintenance of Semenyih Dam. Related pictures also have been
For the second and third objective, the studies have been conducted through da ta
collection from Konsortium ABASS Sdn. Bhd. (ABASS) with assistance of its officers. To
acquire the data, a few briefing have been conducted by ABASS officers to give explanations
and lectures about the slope stability and emergency action plan.
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1.6 Significance of Study
This study is relevant for the purpose of finding the problems that occur in a dam
management and safety. Besides that, the data collected also assist the investigation of
challenges and problems faced in maintenance and conservatio n process of dam and its
environment. Hence, improvement and upgrade of management and safety system of a dam in
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CHAPTER 2
LITERATURE REVIEW
defined as “a wall built across a river to stop the flow and collect the water, especially to make a
reservoir (an artificial lake) that provides water for an area or can be used to make electricity”.
In the other hand, dam is defined as “a barrier that is built across a river in order to stop
the water from flowing, used especially to make a reservoir (a lake for storing water) or to
produce electricity” according to Oxford Advance Learner’s Dictionary, Eighth Edition, 2010.
Therefore, in term of engineering, dam can be defined as “a man- made structure which is
built across a river as reservoir to stop the water flow and collect the water, used to provide water
Earliest builders of dam might be inspired by beavers, the furry animals belonging to the
rodents family that build astonishing water impounding structures across streams and rivulets
using tree branches, chopped wood, twigs and earth. Beavers are also known for building canals,
and their unique homes called lodges. Historical evidence of dam building traced to periods as
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The oldest known man- made dam built with some real skill was a masonry and earthen
embankment found at Jawa in the Black Desert of modern Jordan, built between 3000 and 4000
BC on a small stream to facilitate local irrigation. The first man- made dams with some
Around 2950 B.C. to 2750 B.C, the ancient Egyptians built the first known dam to exist.
It is called as the Sadd el-Kafara which in Arabic means "Dam of the Pagans”. The 37- feet tall
dam was 348-feet wide at bottom and 265- feet wide at top, given a limestone surface layer and
some 100,000 tons of gravel and stone was used. It could have stored water to the extent of 460
acre-ft. Once the dam was failed by overflowing and erosion, Egyptians appear to have never
attempted again to build another dam till the Old Aswan Dam was built on River Nile in 1902
(wishtrain.com, 2009).
The second type of dam known to have been built was an earth dam called Nimrod's Dam
in Mesopotamia around 2000 BC. Earth dams are massive dams similar to gravity dams except
they are made of soil. The dam is made watertight, with a core wall and filled with an
impervious center usually made of clays. Nimrod's dam was built north of Baghdad across the
Tigris and was used to prevent erosion and reduce the threat of flooding. The intention was to
divert the flow in the river and help irrigate the crops. The dam was built of earth and wood, so it
Around 100 A.D., the Romans were the first civilization to use concrete and mortar in
their gravity dams. The dam at Ponte di San Mauro has a great block of concrete among its
remains. The evidence indicates that a large slab of concrete was used as the core and the outer
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The oldest dam in world to be operational still today is a 20 feet high rock- fill type dam
built in around 1300 B.C. on River Orontes in Syria. It was used for irrigation (wishtrain.com,
2009).
The selection of the best type of dam should be thoroughly considered based on a few
factors. They are economy, safety and other pertinent limitations. Usually, the greatest single
factor determining the final type of dam will be the cost of construction (Amstrong, 1977).
Generally, dams are classified into two major categories based on the type of the
materials used in the construction. The categories are embankment dams and concrete dams. The
materials for embankment dams are natural materials whether rock or soil through materials
filling process, thus the embankment dams are classified into earthfill dams and rockfill dams.
While the materials for concrete dams are concrete and this type of dam are classified into
concrete arch dams, concrete gravity dams and concrete buttress dams. Figure 2.1 shows the
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Types of Dam
Concrete Gravity
Dams
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2.3.1 Embankment Dams
Embankment dams are the most commonly built dam. This civil structure relies on their
self-weight to resist significant pressure from the water storage. Embankment dams are those
constructed of the natural materials of the earth; namely soil and rock in their many and varied
forms (Amstrong, 1977). There are two types of embankment dams as follows:
i. Earthfill Dams
These main types of dams are subdivided further into a few specific types. With proper
design, the major influencing factor is that of cost to meet all conditions of the design
i. Homogeneous dams
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The specific types of embankment dams are shown in Figure 2.2.
(Source : http://theconstructor.org/water-resources/earthfill-dams-its-classification/2273/)
An earthfill dam is composed of suitable soils obtained through excavation from other
Earthfill dams may be constructed as homogeneous, modified, zoned and hydraulic dams.
Zoned dams are generally preferred since zoning permits the use of several different material
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types in the embankment that may be available from borrow areas or required excavations
(United State Federal Energy Regulatory Commission, 1991). Zoned type dams also have an
impervious core zone surrounded by a relatively pervious zone. Homogeneous type dams are
constructed with a single type of soil throughout the cross-section (wishtrain.com, 2009).
Homogeneous embankments are usually not considered except when free-draining materials are
not readily available (United State Federal Energy Regulatory Commission, 1991).
Some older dams have been placed by hydraulic means. These hydraulic fill dams
frequently contain large masses of loose to very loose soils in them because of the dumping and
sluicing of the soils during construction (United State Federal Energy Regulatory Commission,
(Source : http://theconstructor.org/water-resources/earthfill-dams-its-classification/2273/)
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2.3.1.2 Rockfill Dams
Rockfill dams are constructed with loose rocks and boulders instead of soil
(wishtrain.com, 2009). The embankments are composed largely of fragmented rock with an
impervious earth core. The core is separated from the shells by a series of transition zones built
of properly graded materials. The impervious core may be central or inclined (United States
Federal Energy Regulatory Commission, 1991). Rockfill dams tend to use aggregate extracted
from nearby mining sites to make them impermeable (British Dam Society, 2012).
The other type of rockfill dams is diaphragm dams. Diaphragm dams are constructed
with pervious materials, with a thin impervious diaphragm in the central part to prevent seepage
of water. The thin impervious diaphragm may be made of impervious clayey soil, cement
concrete or masonry or any impervious material. The diaphragm can be constructed in the central
portion or on the upstream face of the dam. The main difference in zoned and diaphragm type of
dams depend on the thickness of the impervious core or diaphragm. The thickness of the
diaphragm is not more than 10 meters (The Constructor, 2012). Rockfill dams with inclined
Consisting of at least 50 percent rock, rockfill dams are economical and the rocks make
an effective barrier against the strong forces created by rivers. Unlike earth or concrete dams,
workers can work in wet weather conditions and still construct a strong and durable dam (British
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Figure 2.4 Rockfill Dams with Inclined Impervious Core and Central Core
(Source : http://theconstructor.org/water-resources/earthfill-dams-its-classification/2273/)
Concrete dams are made either from concrete or masonry. However, there are some
concrete dams that are made from both concrete and masonry (British Dam Society, 2012).
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2.3.2.1 Concrete Arch Dams
Concrete arch dams are curved in the shape of an arch, with the top of the arch pointing
back into the water. An arch is a strong shape for resisting the pushing force of the water behind
the dam. Arch dams are usually constructed in narrow, steep sided valleys. They need good rock
for their foundations, and for the sides of the valleys, to resist the forces on the dam (British Dam
Society, 2012).
Figure 2.5 shows how the arch shape of a concrete arch dam resists the pushing force
from the water. Meanwhile, Figure 2.6 is the general view of a concrete arch dam.
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Figure 2.6 General View of a Concrete Arch Dam
(Source : http://ashleycarew.hubpages.com/hub/Dams-Flood-Control-Structures)
Concrete gravity dams are called with such name because gravity holds it down to the
ground stopping the water in the reservoir pushing it over (British Dam Society, 2012). The
dams are usually slightly curved in plan and rely on self weight to resist the hydrostatic forces
that act upon it (Carew, 2012). A cross-section (or slice) through a gravity dam will usually look
roughly triangular. Concrete gravity dams are suited to sites with either wide or narrow valleys
(British Dam Society, 2012). The dams must be built on a strong rock foundation when over 20
meters in height and are expensive as large amounts of concrete are used (Carew, 2012).
Figure 2.7 shows the cross section of a concrete gravity dam. Meanwhile, Figure 2.8 is
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Figure 2.7 Cross Section of a Concrete Gravity Dam
(Source : http://www.britishdams.org/about_dams/gravity.htm)
(Source : http://ashleycarew.hubpages.com/hub/Dams-Flood-Control-Structures)
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2.3.2.3 Concrete Buttress Dams
Concrete buttress dams are a combination of arch and concrete gravity dams (Carew,
2012). The dams have a watertight upstream side supported by triangular shaped walls, called
buttresses. The buttresses are spaced at intervals on the downstream side. They resist the force of
Concrete buttress dams uses a lot less material due to the clear spaces between the
buttresses. The dams are suited to both narrow and wide valleys, and they must be constructed
on strong rock foundation (British Dam Society, 2012). Figure 2.9 shows the general view of a
(Source : http://ashleycarew.hubpages.com/hub/Dams-Flood-Control-Structures)
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2.4 Dams in Malaysia
There are about 72 dams in Malaysia that were built for variety purposes. Even though
Malaysia had never experienced any tragedy of dam failure, safety factor is still being focused in
managing and operating a dam. The safety factors that should be considered in operating a dam
Dams in Malaysia are put under several management agencies. Some of the dams are put
under custody and supervision of federal agency under Kementerian Sumber Asli dan Alam
Sekitar (Ministry of Natural Resources and Environment). The agency is Jabatan Pengairan dan
Saliran (Department of Irrigation and Drainage or DID/JPS). At the same time, some of the dams
are put under custody and supervision of federal agencies under Kementerian Pertanian dan
Industri Asas Tani (Ministry of Agriculture and Agro-based Industry or MOA) such as Lembaga
Kemajuan Pertanian Muda (Muda Agricultural Development Authority or MADA) and Lembaga
to operate and maintain the dams for water supply. It is according to Akta Suruhanjaya
Perkhidmatan Air Negara 2006 (National Water Services Commission Act 2006) which has
transfered matters related to water supplies and services from the State List to the Concurrent
List except for Sabah and Sarawak (National Water Services Commission, 2006). Concurrent
List means water supplies and services are under control of each State Government and Federal
Government under Kementerian Tenaga, Teknologi Hijau dan Air (Ministry of Energy, Green
Technology and Water or KeTTHA). However, the operators of the dams for water supply in
each state are not necessarily the water supply operator for the state. Table 2.1 the operator of
dam for water supply and also water supply distributor for every state in Malaysia.
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Other agencies/companies that also operate dams in Malaysia are Tenaga Nasional
Berhad (TNB), Sabah Electricity Sdn. Bhd. (SESB) and Syarikat SESCO Berhad (previously
known as Sarawak Electricity Supply Corporation or SESCO). Table 2.2 shows the number of
As Semenyih Dam was built for water supply purpose, Table 2.3 shows the list of dams
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Table 2.1 Operator of Dam for Water Supply and Distributor of Water Supply for Every State in Malaysia
No. States Operators of Dam for Water Supply and Water Treatment Plant Distributor of Water Supply
1. Perlis No dam for water supply in Perlis Jabatan Bekalan Air (JBA) Perlis
2. Kedah Syarikat Air Darul Aman Sdn. Bhd. Syarikat Air Darul Aman Sdn. Bhd.
3. Pulau Pinang Perbadanan Bekalan Air Pulau Pinang Sdn. Bhd. (PBA) Perbadanan Bekalan Air Pulau Pinang Sdn. Bhd. (PBA)
4. Perak Syarikat Pengurusan Air Berhad (PAAB) Syarikat Pengurusan Air Berhad (PAAB)
5. Selangor, Kuala - Puncak Niaga (M) Sdn. Bhd. (PNSB) Syarikat Bekalan Air Selangor Sdn. Bhd. (SYABAS)
6. Negeri Sembilan Syarikat Air Negeri Sembilan Sdn. Bhd. (SAINS) Syarikat Air Negeri Sembilan Sdn. Bhd. (SAINS)
7. Malacca Syarikat Air Melaka Bhd. (SAMB) Syarikat Air Melaka Bhd. (SAMB)
8. Johor SAJ Holdings Sdn. Bhd. (previously known as Syarikat Air Johor SAJ Holdings Sdn. Bhd. (previously known as Syarikat Air
9. Pahang Pengurusan Air Pahang Berhad (PAIP) Pengurusan Air Pahang Berhad (PAIP)
10. Terengganu Syarikat Air Terengganu Sdn. Bhd. (SATU) Syarikat Air Terengganu Sdn. Bhd. (SATU)
11. Kelantan Syarikat Air Kelantan Sdn. Bhd. Syarikat Air Kelantan Sdn. Bhd.
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12. Sabah Jabatan Air Negeri Sabah Jabatan Air Negeri Sabah
13. Sarawak Laku Management Sdn. Bhd. Laku Management Sdn. Bhd.
14. Labuan Jabatan Bekalan Air (JBA) Wilayah Persekutuan Labuan Jabatan Bekalan Air (JBA) Wilayah Persekutuan Labuan
Table 2.2 Number of Dams in Malaysia Grouped by Its Owner/Operator, Ages and Height
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Table 2.3 List of Dams in Selangor That Were Built for Water Supply Purpose
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2.5 Safety of Dams
All engineering structures need to be planned, constructed, and kept under proper
surveillance, maintained to keep them in safe serviceable condition. Failure of any type of
structure can result in loss of life besides property, but the loss in case of any structure other than
dams is limited to a localized area where as in case of dams (Department of Irrigation and
Drainage, 2009).
Dam safety has received considerable attention by dam owners as the result of significant
number of dam failure all over the world. Same with Konsortium ABASS Sd n. Bhd. (ABASS),
it has imposed a safety measure of maintaining the Semenyih Dam. It requires that they regularly
maintain in good repair and maintenance monitoring. The safety measures are structural safety,
i. Structural safety
- require appropriate design and construction, with all possible loading and operation
condition
- provided with guidelines, which require periodic or regular check and monitoring,
and the requirement to understand the uncertainty behaviour that may occur.
- checking and recording of the performance and behavioural trends of a dam and
ensure that they are kept in safe and functional conditions at all times.
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iii. Emergency Action Plan
- identify the threat to the dam and preparation to manage any situation of danger.
- taken to reduce the potential for property damage and loss of lives in an area
The criteria set forth by United States Army Corps of Engineers (USACE) Manual which
was provided in 1960 and revised in 2000 have been adopted by Department of Irrigation and
Drainage (DID/JPS) to provide a guideline of Minimum Factors of Safety for Earth and Rock
Fill Dams (Department of Irrigation and Drainage, 2009). Table 2.4 shows Minimum Factors of
Safety for Earth and Rock Fill Dams by USACE while Table 2.5 shows Minimum Factors of
Table 2.4 Minimum Factors of Safety (F.O.S) for Earth and Rock Fill Dams by USACE (2000)
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Table 2.5 Minimum Factors of Safety (F.O.S) for Earth and Rock Fill Dams by JPS (2009)
ABASS may use either one of the guidelines for ensuring minimum Factors of Safety for
Semenyih Dam. Therefore, ABASS the downstream slope is safe and dam failure can be
avoided.
Monitoring and inspection imply continued examination of the condition of a dam and its
appurtenant works (Department of Irrigation and Drainage, 2009). Monitoring is classified into
three types :
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• Instrumentation monitoring
• Control monitoring
• Exceptional monitoring
functional condition. It is a fundamental part of the whole dam safety process ( Department of
Emergency planning consist with strategy and preparation for incoming danger due dam
failure which included with determination of potentially submerged area in case of dam break,
the vital installation of alarming equipment and organisational measurements for ensuring the
ABASS has prepared for the possibilities of dam failure by developing an emergency
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A good relationship between ABASS and Kajang Municipal Council (MPKj) influences
the efficiency of flood warning and evacuation process. Nevertheless, ABASS has to make sure
that emergency action plan is done according to local dam safety legislation. Emer gency plans
will be more effective if vulnerability population take necessary action as results of warning
given. The process of preparing an emergency action plan should be done in numerous ways and
A team or a list of person which have the responsibilities to notify the event of a potential
failure is the essential part of the emergency action plan. Possible inclusions for this list should
be obtained from and coordinated with local law enforcement agencies and local disaster
emergency services. They are key people or agencies who can activate public warning and
evacuation procedures or who might be able to assist the dam owner in delaying or preventing
failure. Certain key elements must be included in every notification plan. Information about
potential flooding areas and travel time for the flood wave is essential.
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CHAPTER 3
RESEARCH METHODOLOGY
3.1 Introduction
To ensure this study could be achieved smoothly and effectively, the proper planning to
get the accurate result is very significant while conducting the information collection process.
Therefore, this chapter discusses about the method of obtaining information required in order to
achieve the objectives of this study. Methodology should be done systematically in order to get
satisfying result in sufficient period of time. There are three main methods that are used in this
field of study. The methods are literature review, data collection and data analysis.
and safety. Previous study on management and safety of dams are analysed to compare the
objectives and results. Consequently, the difference and the mutual objectives are identified. The
results that have not been produced from previous study have been the main objectives of this
study. Literature review also includes literature study on definition of dams, brief history of dam,
types of dam, dams in Malaysia and safety of dam. The literature study has been done through
reading a lot of books, journals, magazines and several types of reading materials.
The objectives of this study are fulfilled through data collection during a few visits to
Semenyih Dam in Hulu Langat District, Selangor and Sungai Semenyih Water Treatment Plant
at Presint 19, Putrajaya. Interviews with Konsortium ABASS Sdn. Bhd. (ABASS), the operator
of Semenyih Dam, are conducted during the visits to acquire the data. Besides data collection,
related pictures also have been captured during the site visits. For addition, the data also are
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collected from the manual that are provided by ABASS. The data will be are in a several tables
Data that are gathered from data collection method are analysed through data analysis
method. This method needs comprehensive approach and focus. The data are understood first
before it is being analysed. The data that have been analysed are put into tables and figures.
Comparison between the data and objectives are also conducted to ensure that the data fulfils the
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PROBLEM STATEMENT
A few cases related to dam failure worldwide due to several factors
related to safety of the dam.
OBJECTIVES
To investigate the operation and maintenance of Semenyih Dam.
To investigate the safety of Semenyih Dam in terms of stability and materials.
To plan the safety measures and mitigation actions in case of dam failure.
LITERATURE REVIEW
Articles, past research journals, papers, books and magazines are
referred and reviewed.
DATA ANALYSIS
The information and data are analysed.
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3.2 Design of Study
Study that are done is a case study of Semenyih Dam specifically to identify the
procedure and steps taken to ensure the safety of the dam in term of stability and materials.
Besides that, the apparatus, machineries and instruments for its operation are identified to
investigate whether the usages of those appliances are efficient in Semenyih Dam management.
The safety measures and mitigation action in case of dam failure also are identified, so that the
more appropriate measures and actions can be planned and proposed. The study will be
conducted through observation besides data collection through a visit to Semenyih Dam itself.
Preliminary study has been done to identify the problem statement, objectives, scope and
limitation of the study. This preliminary study is also for deciding the data and information that
should be gathered for the whole study. Decisions are made to ensure a predetermined set of
objectives will be fulfilled and the data and information gathered are relevant to the objectives.
Primary data is collected through a few visits to Semenyih Dam in Hulu Langat District,
Selangor and Sungai Semenyih Water Treatment Plant at Presint 19, Putrajaya. Interviews with
Konsortium ABASS Sdn. Bhd. (ABASS) officer are conducted during the visits. The primary
data in this study is categorized as qualitative data because it involves interview rather than
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Secondary data have been collected through reading of books, journals and magazines.
The data that have been gathered is the information and details about dams generally and
Semenyih Dam specifically. Secondary data are also gathered through profile and record from
ABASS.
Data that is gathered from data collection method is analysed through data analysis
method. This method needs comprehensive approach and focus. The data should be understood
first before it is being analysed. The data that have been analysed are put into tables and figures.
After all the methodologies have been completed, the data are summarized. The summary
and conclusion of the study shows how the results and analysis fulfil the objectives. Then, the
Semenyih Dam.
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CHAPTER 4
4.1 Introduction
The results that have been obtained and the analysis of the study are discussed in this
chapter. The results are analysed based on the information and data that have been acquired from
First of all, the data of Semenyih Dam is summarised before further analysis can be
conducted. Then, slope stability of the dam is analysed. After the slope stability is analysed,
other aspects of inspection and maintenance for every structure or section of the dam are
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Finally, emergency action plan in case of dam failure are analysed. Therefore, the
improvement of mitigation actions may be proposed and recommended in the next chapter.
i. Background
Engineers or USACE)
b. Height : 49 meter
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iii. Resevoir
Quantity : 1
v. Spillway
Quantity : 1
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4.3 Slope Stability Analysis
In this analysis, the performance of the reservoir embankment at the normal water storage
level (RL 111.00 meter) during its serviceability periods is evaluated. The stability of the
reservoir embankment subjected to maximum ground acceleration based on the recorded seismic
activities at the region will also be considered. As the original Dam and Reservoir Design
information are not available, the soil testing results during the construction of the reservoir
Semenyih dam is a 45.0 meter (RL115.0 – RL70.0) high earth fill embankment dam. The
length of reservoir embankment is about 830 meter. Figure 4.1 shows the layout of Semenyih
Dam. It is classified as a major dam under the recognized international classifications. The dam
core and the reservoir embankment were constructed of decomposed granitic soils. According to
Soil Classification, the dam core consists of silty CLAY while the reservoir embankment
whereas at the downstream embankment, the slope gradient is 1.0V:3.0H. At dam core, the slope
gradient is 4.0V:1.0H.
To address potential surface erosions within the service life of the reservoir, the upstream
slopes were protected by filter materials and stone riprap. 200 mm thick sand drains were
constructed within the upstream and downstream embankment filling layers to allow for the
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At the downstream of dam core, filter drain and the interconnected drainage mattress
were provided to channel the seepage flows and prevent migration of fine materials. The
foundation beneath the dam core was grouted by contact grouting and blanket grouting to seal
At present, the reservoir had been in service for about 23 years. Despite of minor
embankment bulging in locality during the construction stage and observed localized damp
patches on the downstream slopes, there were no signs of instability noted so far.
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4.3.2 Stability of Reservoir Embankment
The permissible factor of safety for the stability analyses of Semenyih Dam must achieve
at least following minimum value of safety factors as recommended by United States Army
Corps of Engineers (USACE, 2000) and Department of Irrigation and Drainage (JPS, 2009).
Table 4.1 shows Minimum Factors of Safety (F.O.S) for Earth and Rock Fill Dams by USACE.
Table 4.1 Minimum Factors of Safety for Earth and Rock Fill Dams by USACE (2000)
Based on the slope stability analysis of Semenyih Dam, the F.O.S. of all of its cross-
sections are shown in Table 4.2. The results indicate that the F.O.S. for the downstream slope is
Table 4.2 The Factor of Safety (F.O.S.) of Semenyih Dam’s Cross Section
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4.4 Safety Inspection and Monitoring of the Dam and Reservoir
The inspection of Sungai Semenyih Dam is usually separated into four groups. The first
v. access bridge
The third group has to inspect on the reservoir slope along the catchment using the
speedboat while the fourth group focuses on mechanical and electrical and mechanical (M&E)
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4.4.1 Inspection of Dam Embankment
The inspection of dam embankment is divided into four (4) structures. Different
structures of dam embankment inspection are conducted because the different structures may
i. upstream slope
iv. abutments
The riprap protection of the upstream slope is inspected and maintained periodically to
avoid the instability, displacement and beaching for the upstream slope and the riprap. Figure 4.2
shows the upstream slope and its riprap protection. Localised vegetation growth and debris was
also observed. If there are vegetation growth and rubbish in riprap stone, they must be cut and
cleaned.
Most of riprap stone beneath the water are exposed to the moss forming. Therefore, if
there is sign of existence of moss in the riprap stone beneath the water, they must be cleared and
removed. It is because the moss may cause hazard as when the rock when the rock is exposed
due to decrease in water level, it would be slippery to walk over the rock. However, the moss
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Figure 4.2 Upstream Slope and Its Riprap Protection
If there are exposures of upstream due to displaced and disintegrated riprap, the
exposures should be reinstated with a new riprap to protect the upstream slope from further
erosion and also avoiding the overgrowth vegetations. However, ABASS by time to time have
added the riprap to maintain the existing layer and also strengthen it to prevent erosion in the
future. Figure 4.3 shows the upstream exposure due to displaced and disintegrated riprap while
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Figure 4.3 Upstream Exposure Due to Displaced and Disintegrated Riprap
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4.4.1.2 Inspection of Embankme nt Crest
The embankment crest is about 9m wide. There is a 6 meter service road on the crest and
a wave wall of 1 meter height along the crest on the upstream side. A side drain is located
between the wave wall and the crest service road. The periodic inspection of embankment crest
is conducted to avoid depression, settlement and misalignment on the crest service road and
Besides that, the inspections have to ensure that there is no serious crack on the road
surface and the wave wall. It is no problem if there is a minor crack on the pavement because it
does not affect the safety of Semenyih Dam. However, it must be immediately sealed with
cement or grout. The road surface must also be cleaned and free from the rubbish and silt. Figure
4.5 shows the crest road and wave wall (white painted).
Figure 4.5 Crest Road and Wave Wall on the Embankment Crest
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The side drain is inspected to ensure that there are no minor vegetation and debris in the
side drain especially at the joint of the drain and at the drain holes of the crest wall. If there is
any vegetation or debris inside the drains, it should be cleared during the routine maintenance to
prevent any blockage of flow and to prevent the drains from silted. Figure 4.6 shows the side
Figure 4.6 Side Drain between Crest Road and Wave Wall
Inspection at the rubber joint of the wave wall also is inspected periodically to avoid the
rubber joint from becoming deteriorated. If there is any deteriorated rubber joint, it should be
replaced with new rubber joint during. Figure 4.7 shows a deteriorated rubber joint of the wave
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Figure 4.7 Deteriorated Rubber Joint of the Wave Wall at Chainage 540.
Grass along every berm on the downstream slopes should be well maintained and
trimmed regularly to avoid the grass from being overgrowth. Besides that, the downstream slope
should be observed whether there is bulging and slumping. Minor bulging and slumping do not
affect the slope strength but it must be immediately repaired to avoid further deterioration of the
slope or structural failure. The downstream slope also should be free from litter and rubbish.
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Figure 4.8 Downstream Slope with the Berms
The cascade berm drains and the stone pitching between the berms are also periodically
inspected to detect any crack and depression. If there is any crack or depression, the cascade
drain and stone pitches should be reassembled with the entire cracks and joint filled-up with the
cement mortar or grout. The maintenance and repair or the crack and depression will restore the
gradient of the original berm drains design and allow free drainage. Therefore, it may avoid
The cascade berm drains also should be ensured free from rubbish, vegetations and lichen
besides it should be cleared from turbidity. It is to prevent clog up of the drains. Any clogged
berm drain will impede free drainage and decrease the smooth flow of the water in the drain.
Figure 4.9 shows the cascade berm drain and the stone pitching.
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Figure 4.9 Cascade Berm Drain and the Stone P itching
Finally, the berms, cascade berm drains and the stone pitching should be free from
surface erosion, saturation and tension cracks to ensure the downstream slope is stable and in
good condition.
The left and right abutment in Semenyih Dam area are also periodically inspected to
ensure that there is no sign of any instability, slumping, depression or serious surface erosion.
Minor surface erosion that is considered safe and do not affect the stability can be ignored.
However, major and serious surface erosion, slumping and depression will affect the stability.
Therefore, immediate repair should be conducted when such defects occur. Figure 4.10 shows
minor surface erosion that does not affect the stability of the abutment.
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Figure 4.10 Minor Erosion that Does Not Affect the Abutment
piezometers and seepage measurement chamber have been adopted as part of the monitoring
scheme at Semenyih Dam since 1985. The purposes of these instruments are to monitor
Dam movement is monitored periodically to get survey info of the markers and survey
stations are established by ABASS along the embankment crest. The monitoring system for the
hydraulic piezometer at the gauge house was upgraded and computerised by ABBAS in 2004 in
order to make the monitoring system becomes more efficient. Since then digitised data can be
acquired instantaneously. The monitoring records are also well documented by ABBAS.
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Majority of the monitoring records for hydraulic piezometers and standpipes within 1987 to
Surface settlement markers have been established along the crest road, wave wall and
downstream slopes to monitor the dam movement. The monitoring of surface settlement markers
and deflection points were carried out in six months intervals. The function of surface settlement
markers is to capture any significant surface deflection and settlement that occur on the crest
road.
Piezometer cells are installed at both the upstream and downstream of reservoir
embankment as shown in Figure 4.11. At CH 365, the piezometers were installed at upstream of
reservoir embankment. Hydraulic piezometers monitoring was re-activated in early 2004 after
completion of gauge house upgrading works. Since then digitised monitoring data has acquired
Inspection of the hydraulic piezometer cells are conducted to check whether the
verticalities are in the right angle. Besides that, the inspections have to ensure the accuracy of the
reading and avoid damage. It is because piezometer cells have are exposed to such defects due to
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Figure 4.11 Piezometer Stations at Chainage 300 and Chainage 450
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4.4.2.3 Casagrande Type Standpipe Piezometer
Casagrande type standpipe piezometers (SP2 to SP21) were installed at the downstream
side slopes while SP1 was installed at the upstream slope adjacent to left abutment. This type of
piezometer records at water levels at left abutment, right abutment and between both abutments.
Seepage flows are measured continuously to determine whether the seepage flow rates
have increased until it may affect the safety and stability of the reservoir or not. If the flow rates
have increased until more than 110.0 meter level, immediate response and action should be taken
ensure that the seepage chamber is in good condition and also to detect if there is any crack or
leak appears on the wall of the main seepage chamber. Figure 4.12 and Figure 4.13 show clear
Main purpose of civil structure inspection is to detect any crack or concrete damage that
may affect the strength and instability of the structures themselves. There are three civil
i. access bridge
Figure 4.14 shows the access bridge and draw-off tower and Figure 4.15 shows the bell mouth
spillway.
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Figure 4.14 Access Bridge and Draw-off Tower
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4.4.4 Mechanical Installation Inspection
There are nine (9) mechanical installations that need to be periodically inspected. The
The main purpose of mechanical installation inspection is to ensure that all mechanical
installation still functional. Figure 4.16 shows the vacuum pump while Figure 4.17 shows the air
compressor.
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Figure 4.16 Vacuum Pump
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4.4.5 Electrical Installation Inspection
There are four (4) electrical installations that need to be periodically inspected. The
4.4.6 Concrete Culvert Sections, Stilling Basin and Outlet Channel Inspection
detect any major defects that could deter the safety and functionality of the structure.
Periodically all the expansion joints are repaired using epoxy mortar to avoid recurrence of
Stilling basing and outlet channel are periodically inspected to detect any obstruction in
the structures. Stilling basin and outlet channel should be cleared of debris and any major
siltation. If there is some minor vegetation growth especially at crevice of the outlet channel
wing wall, it should be cleared out. Figure 4.18 shows minor vegetation growth at crevice of the
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Figure 4.18 Minor Vegetation Growth at Crevice of the Outlet C hannel Wing Wall
The condition of the Control Weir structure also is periodically inspected to ensure it is in
good condition. Maintenance should be carried out regularly to remove overgrowth within the
weir structure for smooth operations. The riprap layer at the outlet channel embankment is also
Besides the above details related to the safety of Semenyih Dam, a few other aspects are
also considered and maintained by ABASS to ensure the safety to the employees and visiting
parties.
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4.5.1 Safe Access
Access road which is connected to the service road on the embankment crest is the main
access to Semenyih Dam area. All access including the access road are is ensured safe by
appropriate arrangement to ensure that the rolled steel shutters closing the operating
Security arrangements are necessary to protect the structures and to prevent pollution of
the reservoir waters by the public. Methods of the security arrangements generally practiced are :
erecting locked gates and barriers to prevent unauthorized entry of the public.
Locked gates and barriers are provided to prevent entry of both the vehicles as well as the
public. They are further erected at important structure such spillways, outlets, and control houses
amongst others. The areas are declared restricted areas and notice boards are placed warning the
public not to trespass else they would be prosecuted. The notices should be erected such that they
are discerned from a distance. For specific projects, the office of Majlis Keselamatan Negara
(National Security Council - MKN) should be referred to for any specific requirement.
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4.6 Emergency Action Plan
potential for property damage and loss of lives in an area affected by a dam break. It is crucial to
conduct the emergency action plan when there is abnormal occurrence of flood exceeding the
Inflow Design Flood (IDF) including Probable Maximum Flood (PMF), or the failure of
spillway gates to release excess. Besides these two factors, there are a few other factors that may
iii. new springs, seeps, bogs, sand boils, increased leakage, or sinkholes
Emergency action plan be prepared and produced by ABASS in a separate document that
contains :
Council (MPKj), and general public likely to be affected, of the state of emergency.
iii. Telephone, addresses and other contact references of the concerned offices
personnel of ABASS
v. Flow charts showing actions to be taken at various stages of the emergency, that
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The first step of emergency action plan when an event or emergency happened is to determine
the emergency level. There are three (3) levels of emergency which can be categorised as :
All the (3) three levels of emergency include eight (8) incidents or events. The incidents
or events are :
i. Floods
iii. Piping
iv. Earthquake
v. Landslide
viii. Damage
Next steps to be taken are notification and communication to the local authority who is
Kajang Municipal Council (MPKj) and the public. Final steps depend on the level of the
emergency. If Level 1 emergency occurs, the monitoring step should be taken to observe to
development and the progress of the unusual event. If Level 2 emergency occurs, protective
actions should be taken. And finally, if Level 3 emergency occurs, the public should be
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CHAPTER 5
5.1 Conclusion
It is found from this study, Konsortium ABASS Sdn. Bhd. (ABASS) plays a crucial role
in ensuring the safety of Semenyih Dam. All necessary actions taken by ABASS are the factors
that cause Semenyih Dam remains safe and stable. Therefore, the local residents of Semenyih
feel safe and do not feel threaten the existence of Semenyih Dam despite the High Hazard Dam
The finding and results show that the stability of reservoir embankment slope is the most
important component that determines the safety of Semenyih Dam. The Factor of Safety of
Semenyih Dam is adequate and follows the minimum requirement recommended by USACE
Meanwhile, the inspection, monitoring and maintenance by ABASS are divided into five
major components. The components are dam embankment, civil structure, mechanical
installation, electrical installation and finally the concrete culvert, stilling basin and outlet
channel section.
Besides the two factors, the safe access, environment and working condition also play an
important role to ensure that Semenyih Dam is safe and secure. In the same time, emergency
action plan of Semenyih Dam in case of dam failure depends on three level of emergency
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Finally, the objectives of this study are considered achieved. The management of
Semenyih Dam in terms of inspection, monitoring and maintenance has been analysed and
investigated while the safety of Semenyih Dam in terms of slope stability also be determined and
analysed. In the same time, the emergency action plan in case of dam failure is also determined.
5.2 Recommendation
There are two necessary actions need to be done to improve the management of
Semenyih Dam in terms of inspection, monitoring and maintenance. The most important action
is increase the number of the employees at Semenyih Dam because there is no enough staff to do
many jobs. Although there are consultants in conducting the annual inspection at Semenyih
Dam, but daily observation and patrol should be done by more than two competent employees.
Second action need to be done to improve the management of Semenyih Dam is to add
the telecommunication access for the employees there. Currently, besides the telephone, there is
Semenyih Dam. The computer and internet access is important for the employees to
communicate with Sungai Semenyih Dam Water Treatment Plan at Presint 19, Putrajaya and the
If both improvement actions are done, the management of Semenyih Dam can be more
efficient and effective. Hence, it can avoid any difficulties if any major problem occurs at
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