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Nordic Valve Remote Control System Catalog
Nordic Valve Remote Control System Catalog
Nordic Valve Remote Control System Catalog
OVERVIEW
Nordic Flow Control’s compact design for our Hydraulic Valve Remote Control Systems does not compromise on
power. Our systems operate at a higher torque level even with our smaller actuators. Submerged applications are
available, and maintenance is possible even during operation. By having a hand pump in a deck box with solenoid
valves, manual operations are now possible.
Our Hydraulic Valve Remote Control Systems are tried and tested in the harshest conditions. The system consists of
the hydraulic actuator, a power unit, solenoid valve cabinet, and the control station with operating system.
Our actuators and control systems are able to match and operate valves with no limitations.
BENEFITS
• Able to operate bigger size valves with smaller actuators
• Able to use for submerged applications
• Cost efficient
• Reliable
• Able to operate at hazardous areas
• Simplicity of design and control
Our actuators are created for durability, performance and cost effectiveness. Our new NRA series actuators are now
more compact and provide higher torque at even smaller sizes. They have a longer life span, with higher efficiency.
Polymer bearings for smaller actuators and ball bearings for bigger actuators are used to reduce friction between the
parts. Mounting is according to ISO5211 standards, but can be customised to meet other requirements.
With no need for valves to be dismounted, maintenance work during normal operations is possible, cutting down-
time needed for repairs. A set of repair kit will be provided for every actuator supplied.
Features
• Compact and simple rack and pinion design
• No external tubing
• Replaceable brass rings
• Submerged/Non-submerged
• High reliability
• Left chamber is equivalent to right chamber, and spares are interchangeable for the same model of actuators
• Can be converted to spring return using the same actuator body
• Bypass valve included for easy purging of line
• Suitable for all Quarter-turn Valves
• Adjustable OPEN/CLOSE positions
• Meets the requirements from major classification authorities like American Bureau of Shipping, Det Norske Veri-
tas, Lloyd’s Register of Shipping, Germanischer Lloyd, Bureau Veritas, China Classification Society and others
• Suitable for Marine and Offshore applications
Benefits
• Minimal parts/spares purchase required
• Maintenance is possible during “live” operations, with no need to dismount valve during servicing and mainte-
nance
• Ease of repair and maintenance
Optional Equipment
• Actuator-mounted Limit Switch (Continuous or ON/OFF)
• Epoxy coating (Thickness and paint colour)
• Submerged accessories
• Emergency operation Hand Pump
TECHNICAL SPECIFICATIONS
The SVC receives signals from the switches in the control consoles or from the computer system which activates the
solenoid valves.
Our SVC units come in standard 60, 72, and 96 control valve designs. The cable entry can be customised to be from
the top, bottom or side to suit requirements.
• Solenoid Valves
• Throttle Valves
• Pressure Gauges
• Feedback Indicator Switches
• Quick coupling
• CETOP 3 Manifolds
• Flow switches and/or Volumetric Position Indicators (VPI) for ON/OFF
or modulating feedback
• PLC remote I/O Modules and necessary electrical components option
in the processing compartment
• High-Pressure Filter (Optional)
TECHNICAL SPECIFICATIONS
Working Pressure 135 bar
Max Test Pressure 200 bar
Fitting Connection 1/4” BSPP or 3/8” BSPP
TECHNICAL SPECIFICATIONS
Working Pressure 135 bar
Max Test Pressure 200 bar
Fitting Connection 1/4” BSPP or 3/8” BSPP
Nordic Flow Control’s Hydraulic Power Unit (HPU) is approved for use on several vessel classifications and facilities.
Its proven reliable and compact design allows it to be placed and used in confined areas.
The HPU is designed for 100% standby. In the event of a power failure of the main input, the dual input feature
enables the auxiliary input to cut-in automatically.
The control unit consists of a local starter cabinet or a remote operation panel in the control console with a manual
switch for selecting the pump to be operated, giving the end user the flexibility to control the necessary functions
both remotely and locally.
The HPU has been reviewed as an extremely reliable power unit. From
standard to customised units, they are very well designed. Our standard
units come with two motors, for back up purposes and to extend the
lifespan of our HPU.
All motors, the electrical cabinets and all other equipment come with
IP55 protection to ensure greater performance.
Features
• Excellent dependability
• Local and remote control
• Low level, high pressure, high temperature alarms
• Automatic and manual control for motor START/STOP
• Backup reservoir allowing for auto transfer between the two
reservoirs if needed
• IP56 protection on motors electrical cabinet and equipment
• Comes in three standard sizes of 150, 250 and 350 litres reservoirs
TECHNICAL SPECIFICATIONS
DP Block
THROTTLE VALVE
Features
• A Double Pilot (DP) Check Valve with hydro-lock function to provide for loss of pressure in oil chamber caused by
external factors
• Throttling Valve for speed adjustment to minimise water hammering effect
• A pressure relief valve set at 160 bars to prevent over-pressurising the actuators by releasing the hydraulic oil from
the chamber if the pressure inside goes higher than 170 to 180 bar
• A hand pump connection that allows emergency operation by means of a portable Hand Pump
• Quick coupling to connect the hand pump for emergency operation of actuator during power failure
Operation
For use with Nordic Double Acting Actuators:
• DP Block consists of a Hydraulic DP Check Valve, quick connection for emergency hand pump operation, pressure
relief valves attachment and speed adjustment
• Able to be used on all Nordic actuator models
A throttling valve is also incorporated for adjusting speed, when regulating the valve’s opening/closing speed. This
feature also greatly reduces the water-hammering effect.
SAC Block
DPCO Block
Features
• Throttling valves to adjust the speed of the hydraulic oil flow
• Quick coupling to connect the hand pump during emergency conditions or hydraulic power failure to open or
close the valve
Operation
For use with Nordic Single Acting Actuators:
• The SAC Block consists of a quick connection for emergency hand pump operation and speed adjustment
• Spring action by means of disc springs
Besides the A and B user ports, there are two throttle/stop valves on each
station that regulates the flow and can be closed for repairs at the actuators.
The manifolds are provided with screws and recesses for cabinet mounting.
Features
• Compact and unique design
• Throttle valves on each station
• Systems bleed valve on each manifold
• Hand pumps connections for emergency operation
TECHNICAL SPECIFICATIONS
Blank Plate The blank plate is used for blanking off connections
that are not used on the manifold.
Features
• Aluminium casting with powder coating body
• Bolts on visual position indicator making it secure and weatherproof
• Quick-set cam
• Dual cable entry
• Captive cover bolts
• Easy mounting bracket
TECHNICAL SPECIFICATIONS
The "
/
iÊ ON/OFF Limit -ÜÌV
Ê
É"Ê ÌÊ Switch ÃÊ
is >Ê
a ÀÌ>ÀÞÊ
rotary «ÃÌÊ
position `V>ÌÀÊ
indicator ÕÃi`Ê
used ÌÊ
to ÌÀÊ
monitor Ì
iÊ
the "*
OPEN/CLOSE position vÊ
É
"-
Ê «ÃÌÊ of Ì
iÊ
the Û>Ûi°Ê
valve.
The dome position indicator is constructed from high impact resistant polycarbonate material which offers instant
recognition of valve position from up to 50 metres.
Features
• 6ÃÕ>Ê*ÃÌÊ`V>ÌÀ
UÊ Visual Position Indicator
• +ÕVÃiÌÊV>
UÊ Quick-set cam
• ÕÌ«ÌÊÌiÀ>ÊÃÌÀ«
UÊ Multi-point terminal strip
• Õ>ÊÜÀiÊ«ÌÌ}
UÊ Dual wire potting
•
>«ÌÛiÊVÛiÀÊLÌÃ
UÊ Captive cover bolts
•
>ÃÞÊÕÌ}ÊLÀ>ViÌÊ
UÊ Easy mounting bracket
TECHNICAL SPECIFICATIONS
Enclosure
VÃÕÀiÊ Weatherproof, IP67
7i>Ì
iÀ«Àv]Ê*ÈÇ
Temperature Range
/i«iÀ>ÌÕÀiÊ,>}iÊ -20°C to 85°C
Óäc
ÊÌÊnxc
Ê
Terminal Strip
/iÀ>Ê-ÌÀ«Ê 8 points
nÊ«ÌÃ
Indicator
Position Indicator 0 to 90°C : Open – Yellow,
Closed - Red
Shaft
Shaft 304 stainless steel
Micro Switches
VÀÊ-ÜÌV
iÃÊ Used in UL CSA approved
1Ãi`ÊÊ1Ê
-Ê>««ÀÛi`
Inserts
ÃiÀÌÃÊ Bronze
Àâi
O-Rings
",}ÃÊ Nitrile (Rubber)
ÌÀiÊ,ÕLLiÀ®
Cams
Cams Polycarbonate
Screws
Spring & Cover Screws 304 stainless steel
Voltage
6Ì>}iÊ Maximum 250V, AC or DC
>ÝÕÊÓxä6]Ê
ÊÀÊ
Current
The basic intention of the VPI is to receive and measure position feedback from
the actuator. The working principle behind is through the measurement of the
oil displacement flow. A gear wheel connected to the oil flow rotates when
Ê`ë>ViiÌÊyÜ°ÊÊ}i>ÀÊÜ
iiÊViVÌi`ÊÌÊÌ
iÊÊyÜÊÀÌ>ÌiÃÊÜ
iÊ
the actuator is rotated. The rotation of the gear wheel is also connected to a
3-wire potentiometer. The output signal from the potentiometer ranges from
KΩ.
0 to 1 K¾.
TECHNICAL SPECIFICATIONS
Pressure
Maximum Working Pressure 135 bar
Pressure
Maximum Test Pressure 200 bar
Indication
Rotation Indication Pointer
Temperature Range
/i«iÀ>ÌÕÀiÊ,>}iÊ -18°C to 80°C
£nc
ÊÌÊnäc
SOLENOID VALUE
SOLENDID VALVE
Hydraulic Media
Þ`À>ÕVÊi`>Ê Acid free hydraulic oil
V`ÊvÀiiÊ
Þ`À>ÕVÊ
Viscosity
Viscosity 15 to 200 cSt
Maximum flow rate @ 135 bar
>ÝÕÊyÜÊÀ>ÌiÊJÊ£ÎxÊL>ÀÊ 15 l/min
£xÊÉ
Weight
Weight 1.3kg
Filtration requirements
ÌÀ>ÌÊÀiµÕÀiiÌÃÊ 10 μm absolute or finer
£äÊÊ>LÃÕÌiÊÀÊwiÀ
Connection Face
Nordic Flow Control Local Indicator is used to display the position of the valve (OPEN/CLOSE) locally if the valve is in
a submerged location. Once the incoming pressure exceeds the pressure setting on the pressure relief valve inside
the local indicator, the oil would flow to a small chamber, causing the piston to move towards one side; as a result
the indicator would deflect and gives the OPEN/CLOSE status of the valve.
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Fixed Portable
The fixed hydraulic hand pumps are usually mounted The portable hydraulic hand pumps are used for manual
in the series with the critical valves, e.g.: the shipside override at either the solenoid valve cabinet or the valve
valve. location.
TECHNICAL SPECIFICATIONS
3 Way
Ball Valve Port
1/4” BSP
Removable
Handle
OVERVIEW
Nordic Flow Control understands that space is a premium on a vessel; with that in mind, our Pneumatic Valve
Remote Control System is perfect. We are able to do Centralised and Decentralised configurations for our system to
suit your vessel, and we can provide for Submerged applications.
BENEFITS
• Environmentally friendly
• Cost efficient
• Reliable
• Explosion and fire safety
• Simplicity of design and control
FEATURES
• Maintenance is fuss free
• DNV Type Approval
• Normal working temperature of -32°C and 90°C
• The actuators able to be actuated with pneumatic pressure for up to 8bar (optional up to 15bar)
• Can be equipped with limit switches, solenoid valves, positioners, manual override wheels or unclutchable
gearboxes
• Broad range of couplings available to adapt the actuators to almost any valve
FEATURES
• DNV Type Approval
• Normal working temperature of -32°C and 90°C
• Constructed from silicone free materials that are resistant to oxidation
• Actuator body conforms to ISO 5211, DIN 3337, VDE 3845 and NAMUR standards
• Actuator construction conforms to PED Directive 97-23-EC and ATEX Directive 94-9-EC
In a decentralised system, Namur mount solenoid valves are mounted on our pneumatic actuators. This configuration
does away with the solenoid valve cabinet, saving space.
TECHNICAL SPECIFICATIONS
OVERVIEW
Nordic Flow Control’s Electric Valve Remote Control Systems provide a compact, all-in-one solution for your electrical
actuation needs.
BENEFITS
• Combines high levels of functionality with precise positioning and multiple points
• Electronic systems are easy to program for complex functions
• Ease of maintenance
Electrical Actuators
Features
• Compact construction with a high output torque
• Self-locking gear train maintains the position of the valve when the actuator is de-energised
• Very good resistance to vibration
• Adjustable mechanical travel limit stops prevent over travel
• Emergency hand wheel and mechanical position indicator provided on all actuators as a standard
• Fixing flange according to ISO standard
• Removable drive socket for easy machining
• Designed to fully open or close on an average of 20 to 30 times a day
• Class III modulating actuators allows for selection between intermediate positions, for an average of 360 times
per day, with a precision better than 2%
• Waterproof enclosure
• Corrosion resistant design
• Explosion proof design
• Motors are easily removable with front and rear totally enclosed lubricated ball bearings
• Motors rated to S4 service (intermittent duty with starting under load) according to IEC 34-1
Since the planetary system permits a high speed reduction with an excellent efficiency, the subsequent gear is
driven at a relatively low speed which ensures a better overall efficiency than normal standard gear designs. The
gears are mechanically irreversible.
• Position Indicator
A visual position indicator allows for a clear indication of the current valve position. In fact, this indicator is
mechanically linked to the valve shaft.
• Asynchronous Motors
The asynchronous motor technology offers the highest ratio of starting torque versus nominal torque. Thus, the
actuator maximum torque capacity is available from the beginning of travel to unseat the valve.
• Torque Sensors
The output torque for valve operation is permanently measured by the lever deflection of the planetary gear
external crown. This crown gear is maintained in position by two calibrated linear springs which can be set
independently for each rotational direction to a desired torque value.
In the event the torque setting is reached, the crown lever compresses the spring to a point where a microswitch
is tripped.
As this unique system is mechanically friction-free, exceptional precision and repeatability are obtained, which is
highly appreciated when the device has to “close on torque”.
• Lifetime Lubrication
The gear design permits lifelong lubrication by grease, thus reducing periodic maintenance requirements
considerably.
The EHU consists of a hydraulic pump driven by an electric motor. When in operation, the oil is siphoned from the
tank through the suction filter to the pump, which then goes through the pilot operated check valve to the actuator
port, causing the actuator to open the valves.
When the valve is fully opened, the motor will be stopped by a limit switch. The actuator in this instance will be
hydraulically locked in position by the pilot check valve. Emergency operation can be conducted for both double and
single acting EHU using the manual override using a portable hand pump connecting to the quick coupling port.
For single acting EHU, during loss of power, it causes hydraulic pressure drop and normally closed 2/2-way solenoid
poppet valve open contact. Compressed spring will be released and quickly closes the valve for safety purpose.
Alternatively, NORDIC Electro-Hydraulic actuators can be operated locally through a Local Control Box. The Local
Control Box contains two push buttons for “OPEN” and “CLOSE” functions, and a Local/Remote key to choose the
mode of control, whether locally or remotely.
ABOUT PROFIBUS
Applications
PROFIBUS is able to seamlessly connect all types of devices without having
to isolate process instruments from discrete devices with a second bus. In
particular, PROFIBUS DP can be used to easily and reliably integrate Motor
Control Centers (MCC), variable speed drives and switching gear with
control systems.
Advantages
• Suitable for marine applications
• Adaptable for applications like easy plug and play
• Capable of remote operation without any bus interface (bus optional)
• Override possible on the Electro-Hydraulic itself through a Local Control Box or manually through a portable
hand pump
• The standard GSD files allow all PROFIBUS DP master devices to easily configure the system
• Standardized I/O System reduces the number of spares needed
• A network using PROFIBUS DP provides a cost effective method for connecting EHU in any location to the
central control system simply and efficiently
8 1a
2
3
5 Butterfly Valve
Circuit Diagram