ABSTRACT OF ITEMS LAID AT RAJPUR SITE

SITE VISIT IN PRESENCE of Mr. N Mohan Raja on on 31st Oct 2017

SL.No. Particulars Laid at

1 Turbine & Spiral casing Power House

2 Casing Inlet Pipe & Dismantling Joint Power House

3 Auxillary Transformer with panel
4 Draft tube Cones
5 Draft tube Elbows with Coupling
6 EOT Crane & Assembly
7 500 mm Dia Valves for D-Tank
Power House
Fab. Site (Power House)
Fab. Site (Power House)
Power House
Fab. Site (Power House)

8 300 mm Dia valves For Forebay Fab. Site (Power House)

9 Exapnsion Bellows Weir Site

10 Cable tray Items Power House

11 Gates Fab. Site (Power House)

12 Trash Racks Fab. Site (Power House)

13
ISMB 500 Beams Power House
14
ISMB 400 Beams Power House
15
ISMC 150 Power House
16
ISMC 300/200/Angle 65x6 & other Power House Road
17
MS Flats (110x16) Power House
18
MS Pipes Power House
19
12 mm bars Power House Road
20
20 mm bars Power House Road
21
SS Rods Power House Shed
22 Earthmat material for switchyard Power House
23 10 mm MS sheets Power House
24 35 kvA Diesel Generator base frame Power House Road
25 Concrete mixers Forebay & Power House
26 Concrete Bucket Power House
27 EIMCO Loader Forebay road
28 Z- Purlins Power House
29

Pipe Shell (Penstock)- 2.0 m Dia Power House

30

Pipe Shell (Penstock)- 2.0 m Dia Weir Site

31

Pipe Shell (Penstock)- 1.5 m Dia Power House

32

Pipe Shell (Penstock)- 2.0 & 1.5 m Dia Erected

33 Diesel Generator 35 kvA Adit 1 Site
34
Pipe Shell (OWCS)- 2.5 M Dia Weir Site
35
Pipe Shell (OWCS)- 2.5 M Dia Weir Site
36
Pipe Shell (OWCS)- 2.5 M Dia Erected
37 D Tank Pipe Shell Weir Site
BSTRACT OF ITEMS LAID AT RAJPUR SITE
N PRESENCE of Mr. N Mohan Raja on on 31st Oct 2017

Owned By Unit Qty Remarks

Rajpur Hydro Power Pvt. Ltd Nos Yes
1

Rajpur Hydro Power Pvt. Ltd Nos 2 Yes

Rajpur Hydro Power Pvt. Ltd Nos 1 Yes
Rajpur Hydro Power Pvt. Ltd Nos 2 Yes
Rajpur Hydro Power Pvt. Ltd Nos 2 Yes
Rajpur Hydro Power Pvt. Ltd Nos 1 Yes
Rajpur Hydro Power Pvt. Ltd Nos Storage were not done properly
6 & condition needs to be checked
with supplier.
Rajpur Hydro Power Pvt. Ltd Nos Storage were not done properly
1 & condition needs to be checked
with supplier.

Rajpur Hydro Power Pvt. Ltd Nos 6

Rajpur Hydro Power Pvt. Ltd Set Storage were not done properly
1
Rajpur Hydro Power Pvt. Ltd Set Storage were not done properly
8
Rajpur Hydro Power Pvt. Ltd Pieces Storage were not done properly
34

No. & Condition needs to be

34 checked before use
Rajpur Hydro Power Pvt. Ltd Nos
No. & Condition needs to be
59
Rajpur Hydro Power Pvt. Ltd Nos checked before use
No. & Condition needs to be
39
Rajpur Hydro Power Pvt. Ltd Nos checked before use
No. & Condition needs to be
34 checked before use
Rajpur Hydro Power Pvt. Ltd Nos
No. & Condition needs to be
1.5
Rajpur Hydro Power Pvt. Ltd MT checked before use
No. & Condition needs to be
4
Rajpur Hydro Power Pvt. Ltd Nos checked before use
No. & Condition needs to be
0.4
Rajpur Hydro Power Pvt. Ltd Bundles checked before use

0.6 No. & Condition needs to be

Rajpur Hydro Power Pvt. Ltd Bundles checked before use
No. & Condition needs to be
1.2
Rajpur Hydro Power Pvt. Ltd MT checked before use
Rajpur Hydro Power Pvt. Ltd Set 1
Rajpur Hydro Power Pvt. Ltd Nos 4 OK
Rajpur Hydro Power Pvt. Ltd Set 1 OK
Contractor A.K.Raghu Nos 2 Detoriated
Contractor A.K.Raghu Nos 1 Detoriated
Contractor A.K.Raghu Nos 1
Rajpur Hydro Power Pvt. Ltd MT 5 OK

Storage were not done properly

42 & the components needs to be
tested before erection
Rajpur Hydro Power Pvt. Ltd Nos

Storage were not done properly

9 & the components needs to be
tested before erection
Rajpur Hydro Power Pvt. Ltd Nos

Storage were not done properly

9 & the components needs to be
tested before erection
Rajpur Hydro Power Pvt. Ltd Nos

Storage were not done properly

10 & the components needs to be
tested before erection
Rajpur Hydro Power Pvt. Ltd Nos
Rajpur Hydro Power Pvt. Ltd Nos 1 Detoriated
153 Needs to be tested before
Rajpur Hydro Power Pvt. Ltd Nos errection
13 Needs to be tested before
Rajpur Hydro Power Pvt. Ltd Nos errection
25 Needs to be tested before
Rajpur Hydro Power Pvt. Ltd Nos errection
Rajpur Hydro Power Pvt. Ltd Nos 1
Rate (INR) Cost (INR)
 No. of Module
Design teeth PA
485 62.5 475

462.5 10
W1 96 20/ 20°
4.571429 12.5

4.631579 21.17293 P1 21 20 / 20°

W2 88 12 / 20°
108

144 P2 19 12 / 20°

No. of Module
Design teeth PA

W1 96 25/ 20°

P1 18 25 / 20°

W2 46 25 / 20°

P2 11 25 / 20°
PCD RD OD Load Face root=Pq/fm Permissible
cm cm cm P width q kg/cm2 stress Material
kg cm kg/cm2
C.S IS
1030
192 187 196 26558 30 2.5 885.26666667 1162
Gr340-
570W
Forged
42 37 46 26558 31 2.85 976.64903226 1440 steel
55C8
C.S IS
1030
105.6 102.6 108 11119 22 2.6 1095.0530303 1162
Gr340-
570W
Forged
22.8 19.8 25.2 11119 23 3.45 1389.875 1440 steel
55C8

PCD Load Face root=Pq/fm Permissible

cm P width q kg/cm2 stress Material
kg cm kg/cm 2

C.S IS
1030
240 42194 25 2.5 1687.76 2774
Gr340-
570W
Forged
45 42194 26 3.5 2271.9846154 2856 steel
55C8
C.S IS
1030
1150 21536 29 2.85 1763.7241379 2774
Gr340-
570W
Forged
275 21536 30 4.6 2751.8222222 2856 steel
55C8
 Cost Per
Particulars Qty Unit Weight(T) unit 0R
PER T

1 Turbine & Spiral casing 1 Nos

1 Casing Inlet Pipe & Dismantling Joint 2 Nos
1 Auxillary Transformer with panel 1 Nos
Draft tube Cones 2 Nos
Draft tube Elbows with Coupling 2 Nos
1 EOT Crane & Assembly 1 Nos
500 mm Dia Valves for D-Tank 6 Nos 200000
300 mm Dia valves For Forebay 1 Nos 150000
1 Exapnsion Bellows 6 Nos
Cable tray Items 1 Set
1 Gates 8 Set 2.5 250000
Trash Racks 34 Pieces 1 75000
ISMB 500 Beams 34 Nos 0.45 45000
ISMB 400 Beams 59 Nos 0.31 45000
ISMC 150 39 Nos 0.1 45000
ISMC 300/200/Angle 65x6 & other 34 Nos 0.25 45000
MS Flats (110x16) 1.5 MT 45000
MS Pipes 4 Nos
12 mm bars 0.4 Bundles
20 mm bars 0.6 Bundles
SS Rods 1.2 MT
Earthmat material for switchyard 1 Set
10 mm MS sheets 4 Nos
1 35 kvA Diesel Generator base frame 1 Set
1 Concrete mixers 2 Nos
1 Concrete Bucket 1 Nos
EIMCO Loader 1 Nos
Z- Purlins 5 MT
Pipe Shell (Penstock)- 2.0 m Dia 42 Nos 42 120000
Pipe Shell (Penstock)- 2.0 m Dia 9 Nos 12 120000
Pipe Shell (Penstock)- 1.5 m Dia 9 Nos 7 120000
Pipe Shell (Penstock)- 2.0 & 1.5 m Dia 10 Nos 10 120000
1 Diesel Generator 35 kvA 1 Nos
Pipe Shell (OWCS)- 2.5 M Dia 153 Nos
Pipe Shell (OWCS)- 2.5 M Dia 13 Nos
Pipe Shell (OWCS)- 2.5 M Dia 25 Nos
D Tank Pipe Shell 1 Nos

Mild Steel Sheet

Stainless Steel Sheet
Fe 500 Rebars
Cost (INR) Rate Unit

50,000.00 No

84.25
1,200,000.00
150,000.00
3,000.00 No

2,000,000.00
2,550,000.00
1,530,000.00
2,655,000.00
1,755,000.00
1,530,000.00
67,500.00

150,000.00 Unit
200,000.00 No
30,000.00 No

5,040,000.00
1,440,000.00
840,000.00
1,200,000.00
400,000.00 No

35 kg
200 kg
40 kg
 23717

No. of Module
Design teeth PA
485 62.5 475

462.5 10
W1 86 5/ 20°
3.909091 12.5

5 19.54545 P1 22 5/ 20°

W2 95 25 / 20°
108

144 P2 19 25/ 20°

No. of Module
Design teeth PA

W1 96 25/ 20°

P1 18 25 / 20°

W2 46 25 / 20°

P2 11 25 / 20°
5782

PCD RD OD Load Face root=Pq/fm Permissible

cm cm cm P width q kg/cm2 stress Material
kg cm kg/cm2
C.S IS
1030
215 208.75 220 23717 25 2.65 1006 1162
Gr340-
570W
Forged
55 48.75 60 23717 26 3.3 1204 1440 steel
55C8
C.S IS
1030
237.5 231.25 242.5 5782 29 2.7 449 1162
Gr340-
570W
Forged
47.5 41.25 52.5 5782 30 3.75 602 1440 steel
55C8

PCD Load Face root=Pq/fm Permissible

cm P width q kg/cm2 stress Material
kg cm kg/cm 2

C.S IS
1030
240 42194 25 2.5 1687.76 2774
Gr340-
570W
Forged
45 42194 26 3.5 2271.9846154 2856 steel
55C8
C.S IS
1030
1150 21536 29 2.85 1763.7241379 2774
Gr340-
570W
Forged
275 21536 30 4.6 2751.8222222 2856 steel
55C8
Dia of drum 0.88
24252 7978

No. of Module PA PCD RD OD Load Face root=Pq/fm Permissible

Design teeth cm cm cm P width q kg/cm2 stress Material
485 62.5 475 kg cm kg/cm2
1162 2774 C.S IS
462.5 10 1030
W1 78 25 20° 195 188.75 200 24252 25 2.6 1009 1162
Gr340-
4.875 12.5 570W
1440 2856
Forged
3.555556 17.33333 P1 16 25 20° 40 33.75 45 24252 26 3.75 1399 1440 steel
55C8
1162 2774 C.S IS
1030
W2 64 20 20° 128 123 132 7978 16 2.7 673 1162
Gr340-
108 570W
1440 2856
Forged
144 P2 18 20 20° 36 31 40 7978 16 3.5 873 1440 steel
55C8

No. of Module PCD Load Face root=Pq/fm Permissible

Design teeth PA cm P width q kg/cm2 stress Material
kg cm kg/cm2
C.S IS
1030
W1 96 25/ 20° 240 42194 25 2.5 1687.76 2774
Gr340-
570W
Forged
P1 18 25 / 20° 45 42194 26 3.5 2271.9846154 2856 steel
55C8
C.S IS
1030
W2 46 25 / 20° 1150 21536 29 2.85 1763.7241379 2774
Gr340-
570W
Forged
P2 11 25 / 20° 275 21536 30 4.6 2751.8222222 2856 steel
55C8

16
Dia of drum 0.65

No. of Module
Design teeth
485 62.5 475
1162 2774
462.5 10
W1 75 25
5.357143 12.5
1440 2856
3.928571 21.04592 P1 14 25

1162 2774

W2 55 20
108
1440 2856
144 P2 14 20

No. of
Design teeth

W1 96

P1 18

W2 46

P2 11

16
 19440 6651

PA PCD RD OD Load Face root=Pq/fm Permissible

cm cm cm P width q kg/cm 2
stress
kg cm kg/cm2

20° 187.5 181.25 192.5 19440 25 2.63 818 1162

20° 35 28.75 40 19440 26 4.1 1226 1440

20° 110 105 114 6651 19 2.77 485 1162

20° 28 23 32 6651 20 4.1 682 1440

Module PCD Load Face root=Pq/fm Permissible

PA cm P width q kg/cm2 stress
kg cm kg/cm2

25/ 20° 240 42194 25 2.5 1687.76 2774

25 / 20° 45 42194 26 3.5 2271.9846154 2856

25 / 20° 1150 21536 29 2.85 1763.7241379 2774

25 / 20° 275 21536 30 4.6 2751.8222222 2856

Material

C.S IS
1030
Gr340-
570W
Forged
steel
55C8
C.S IS
1030
Gr340-
570W
Forged
steel
55C8

Material

C.S IS
1030
Gr340-
570W
Forged
steel
55C8
C.S IS
1030
Gr340-
570W
Forged
steel
55C8
Dia of drum 0.65
ROPE TENSION 11234

No. of Module
Design teeth
485 62.5 475
1162 2774
462.5 10
W1 100 10
4.166667 12.5
1440 2856
5.444444 22.68519 P1 24 10

1162 2774

W2 98 6
108 117.6
1440 2856
144 58.8 P2 18 6

22
29851.2
31422.32 No. of
575.5003 Design teeth

W1 96

P1 18

W2 46

P2 11

16
 7155 3140

PA PCD RD OD Load Face root=Pq/fm Permissible

cm cm cm P width q kg/cm 2
stress
kg cm kg/cm2

20° 100 97.5 102 6298 10 2.5 1575 2774

20° 24 21.5 26 6298 10 3.2 2015 2856

20° 58.8 57.3 60 2764 8 2.52 1451 2774

20° 10.8 9.3 12 2764 8 3.5 2015 2856

Module PCD Load Face root=Pq/fm Permissible

PA cm P width q kg/cm2 stress
kg cm kg/cm2

25/ 20° 240 42194 25 2.5 1687.76 2774

25 / 20° 45 42194 26 3.5 2271.9846154 2856

25 / 20° 1150 21536 29 2.85 1763.7241379 2774

25 / 20° 275 21536 30 4.6 2751.8222222 2856

Material

C.S IS
1030
Gr340-
570W
Forged
steel
55C8
C.S IS
1030
Gr340-
570W
Forged
steel
55C8

Material

C.S IS
1030
Gr340-
570W
Forged
steel
55C8
C.S IS
1030
Gr340-
570W
Forged
steel
55C8
Dia of drum 1.15
ROPE TENSION 20000

No. of Module
Design teeth
485 62.5 475
1162 2774
462.5 10
W1 125 16
8.333333 12.5
1440 2856
0 0 P1 15 16

1162 2774

108 117.6
1440 2856
144 117.6

No. of
Design teeth

W1 96

P1 18

W2 46

P2 11

16
 12105 #DIV/0!

PA PCD RD OD Load Face root=Pq/fm

cm cm cm P width q kg/cm2
kg cm

20° 200 196 203.2 12105 20 2.5 946

20° 24 20 27.2 12105 20 3.9 1475

Module PCD Load Face root=Pq/fm

PA cm P width q kg/cm2
kg cm

25/ 20° 240 42194 25 2.5 1687.76

25 / 20° 45 42194 26 3.5 2271.9846154

25 / 20° 1150 21536 29 2.85 1763.7241379

25 / 20° 275 21536 30 4.6 2751.8222222

Permissible
stress Material
kg/cm 2

C.S IS
1030
1162
Gr340-
570W
Forged
1448 steel
55C8

Permissible
stress Material
kg/cm 2

C.S IS
1030
2774
Gr340-
570W
Forged
2856 steel
55C8
C.S IS
1030
2774
Gr340-
570W
Forged
2856 steel
55C8
Dia of drum 0.65

No. of Module
Design teeth
0
5 2774
0
W1 132 12
8.8
1440 2856

P1 15 12

1162 2774

W2 132 12

1440 2856

P2 15 12

No. of
Design teeth

W1 96

P1 18

W2 46

P2 11

16
 11696

PA PCD RD OD Load Face root=Pq/fm

cm cm cm P width q kg/cm2
kg cm

20° 158.4 155.4 160.8 11696 20 2.5 1218

20° 18 15 20.4 11696 20 3.9 1901

20° 158.4 155.4 160.8 0 20 2.5 0

20° 18 15 20.4 0 20 3.9 0

Module PCD Load Face root=Pq/fm

PA cm P width q kg/cm2
kg cm

25/ 20° 240 42194 25 2.5 1687.76

25 / 20° 45 42194 26 3.5 2271.9846154

25 / 20° 1150 21536 29 2.85 1763.7241379

25 / 20° 275 21536 30 4.6 2751.8222222

Permissible
stress Material
kg/cm2
C.S IS
1030
2774
Gr340-
570W
Forged
2856 steel
55C8
C.S IS
1030
2774
Gr340-
570W
Forged
2856 steel
55C8

Permissible
stress Material
kg/cm 2

C.S IS
1030
2774
Gr340-
570W
Forged
2856 steel
55C8
C.S IS
1030
2774
Gr340-
570W
Forged
2856 steel
55C8
S.no
depth of bea 45 cm
Ixx of beam 45200 cm4
plate width 15 cm
plate thickness 1 cm
1.25
I xx 61072.5 cm4 7935
 42194

No. of Module
Design teeth PA
485 62.5 475

462.5 10
W1 96 25/ 20°
5.333333 12.5

4 21.33333 P1 18 25 / 20°

W2 64 25 / 20°
108

144 P2 16 25/ 20°

No. of Module
Design teeth PA

W1 96 25/ 20°

P1 18 25 / 20°

W2 46 25 / 20°

P2 11 25 / 20°
12760

PCD RD OD Load Face root=Pq/fm Permissible

cm cm cm P width q kg/cm2 stress Material
kg cm kg/cm2
C.S IS
1030
240 233.75 245 42194 25 2.65 1789 2774
Gr340-
570W
Forged
45 38.75 50 42194 26 3.5 2272 2856 steel
55C8
C.S IS
1030
160 153.75 165 12760 29 2.7 990 2774
Gr340-
570W
Forged
40 33.75 45 12760 30 3.75 1329 2856 steel
55C8

PCD Load Face root=Pq/fm Permissible

cm P width q kg/cm2 stress Material
kg cm kg/cm 2

C.S IS
1030
240 42194 25 2.5 1687.76 2774
Gr340-
570W
Forged
45 42194 26 3.5 2271.9846154 2856 steel
55C8
C.S IS
1030
1150 21536 29 2.85 1763.7241379 2774
Gr340-
570W
Forged
275 21536 30 4.6 2751.8222222 2856 steel
55C8
 Face Strength Tooth Velocity
No of Module PCD Torque
Parts Width (f) Factor Load kgs in m/s @
teeth (N) mm mm kg-cm
cm (q) (P) PCD
Gear
60 6 360 4 2.7 7035 390.8333 0.1131
W1
Pinion
15 6 90 4 3.9 1800 400 0.1131
P1
 Root
Velocity
Stress σ
factor ω
Kg/cm2

0.99939 558.744
1.270775173

0.99939 826.0039
1.270775173
 Technical Parameter of Screw Hoist
S.no Description Escape channel Gate

1 Capacity in tonnes 10

2 Capacity in Newton 98100

3 No of Hoist required 1

Design code to be
4 followed ASCE,ASME,DIN 19704

5 Operation of Hoist Manual/Electrical

6 Gearing Bevel + Worm

7 Operation Unbalanced Head

8 size of gate 3.0 (w) x 1.75 (h)

9 Deck level EL 1103.20

10 Speed in electrical 0.2 m/min +- 10 %

11 Speed in manual 1.2 cm/min +- 10%

12 Motor make ABB

13 Worm reducer make Shanthi
S.no
1
 Gantry Wheel loading
Spacing between adjacent Load per
Description No.of wheels wheels (cm) wheel (t)
With Impact 8 89.6 16