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UNIT 1

BUILDING PLANNING

FUNCTION OF CIVIL ENGINEER


BRANCHES OF CIVIL ENGINEERING
SITE SLECTION

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UNIT -1 TOPICS
BUILDING PLANNING

• CIVIL ENGINEERS ROLE /FUNCTIONS

• CIVIL ENGINEERING BRANCHES

• SELECTION OF SITE FOR CONSTRUCTION


PROJECTS

• PLANNING THE PROJECTS –PRINCIPLES,


REGULATIONS,BYE LAWS

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BASIC MATERIALS

• PROPERTIES /TYPES /USES


• BRICKS
• STONES
• AGGREGATES
• CEMENT
• CEMENT MORTAR
• CONCRETE
• STEEL
• TIMBER(WOOD)

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CIVIL ENGINEERING DEVELOPMENT

• CIVIL ENGINEERING EXECUTIONS PROVIDES SAFE


AND COMFORT LIVING

• SHELTER – NEED OF A COMMON MAN –


CONSTRUCTED BY CIVIL ENGINEERS

• INITIAL CONSTRUCTION- CAVES,HUTS WITH


BAMBOO RAFTERS, PALM,COCONUT LEAVES AND
GRASS ROOF COVERING– MUD WALLS

• PALM ,COCONUT,CASURINA ,TEAK RAFTERS WITH


COUNTRY PAN TILES –MUD/STONE WALLS

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• TEAK RAFTERS WITH MANGALOORE TILES

• WOODEN JOISTS WITH MADRAS TERRACED


ROOFINGS (OLD JAMIN ,VILLAGE HEAD
BUNGALOW )- STONE /BRICK WALLS

• STONE/BRICK WALLS WITH CONCRETE


ROOFING

• RCC COLOUMN/BEAMS /ROOFS WITH


PANEL WALLS

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• CONCRETE CONSTRUCTIONS –BECOME
POPULAR DUE TO INCREASED SPEED IN
CONSTUCTION PROJECTS
PLYWOOD,GLASS,ALUMINIUM,STEEL
SECTIONS AND DECORATIVES MADE THE
CIVIL ENGINEERS TO DESIGN MORE
ELEGANT STRUCTURES
• DEVELOPMENT OF A COUNTRY IS
POSSIBLE WITH THE DEVELOPMENT OF
CIVIL INFRASTRUCTURES SUCH AS ROAD,
RAIL ,AIRPORT,HARBOUR, BUILDING AND
INDUSTRIAL PROJECTS

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PROJECT EXECUTIONS

• RESIDENTIAL BUILDINGS,BUNGALOWS,FLATS
• ROADWAY,RAILWAY,AIRWAY ,WATERWAY AND
ROPEWAY
• TUNNELS
• INDUSTRIAL
• COMMERTIAL COMPLEXES
• WATER SUPPLY
• WASTE WATER –SEWAGE
• TOWERS,CHIMNEYS
• BUNKER AND SILO

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ROLE / FUNCTIONS

TO BE PERFORMED BEFORE CONSTRUCTION


• FEASIBLITY STUDIES
• SITE INVESTIGATIONS(SOIL)
• DESIGN

PERFORMED DURING CONSTRUCTION


• EXECUTION OF ACTUAL WORK
• CONTRACTOR DEALING
• CLIENT LIASON
• MEN,MATERIAL,MASHINERY MANAGEMENT

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WORKS PERFORMED AFTER
CONSTRUCTION

• MAINTANENCE
• RECORDS PREPARATION
• RESEARCH

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FEASIBLITY STUDIES

COLLECTION OF DATA

• AVAILABLITY OF LABOUR,MATERIALS,WATER
• LOCAL LABOURS,OTHER AREA/SITE LABOURS
• MATERIAL AVAILABLE LOCALLY /OTHER AREAS
• DEPTH OF WATER AVAILABLITY
• POTABLITY
• PROBLEMS TO BE FACED –HARD ROCK
TERRAIN,ELECRICAL OVER HEAD
LINES,ENCROCHMENT BY OTHERS (HUT)
• TECHNICAL PROBLEMS
• ECONOMY IN EXECUTION

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Electrical over head line
Hard rock

Lay out
plots Main road

Water depth-150feet

Colony road

Sandy soil Water depth 200feet

hut

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ROAD PROJECT FEASIBLITY

• MINIMUM CUTTING ,FILLING,BLASTING

• SHOULD NOT HAVE TUNNELS

• MINIMUM NUMBER OF RIVER BRIDGES,OVER


BRIDGES,SUBWAYS

• SHOULD NOT PASS THROUGH RELIGIOUS


AREA,WATER BODIES,HILLS

• SHOULD CONNECT TOWNS, VILLAGES


,TOURIST PLACES,PLACE OF WORSHIP

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• PROPOSED ROAD ROUTE

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STUDY COMPLETION

• PROJECT SITE WHICH SEEMS TO BE


FEASIBLE,ECONOMICAL FOR EXECUTION AND
COMPLETION WITHOUT FACING MUCH
PRACTICAL PROBLEMS -
RECOMMENDED,SELECTED AND FINALIZED

• PLANS ARE PREPARED /DRAWN ACCORDING


TO THE AVAILABLE SITE AREA OF THE
PROJECT

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INVESTIGATIONS IN PROJECT SITE AREA

• SOIL CHARECTERS ARE STUDIED TO FIND THE LOAD


BEARING POWERS .
• ACCORDING TO THE SOIL STRENGTH , THE
COLOUMN/WALL FOUNDATION
(FOOTINGS)LENGTH,BREATH,DEPTH WILL BE
DESIGNED
• CLAY SOIL 8-10/SQ.M( FOOTING SIZE -1.5X1,5X1.5M
• SANDY SOIL 10-15T/SQ.M(FOOTING SIZE1.2X1.2X1.2 M
• HARD ROCK 15-30T/SQ.M(FOOTING SIZE-1.0X1.0X1.2 M)
• TEST BORE HOLES,TRIAL PITS,PLATE /PILE LOAD TEST
WILL BE CARRID OUT IN THE SITE AREA

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COMPLETION OF SOIL INVESTIGATIONS

• SOIL STRENGTH REPORT

• ACCORDING TO SOIL STRENGTH FOOTINGS


DESINGED

• NUMBER OF FLOORS ,TYPE OF FOUNDATION


(ISOLATED,SPREAD,PILE)WILL BE CHOOSEN

• LOCATIONS AND SPACING OF COLOUMNS ARE


FINALIZED

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DESIGN

• SIZE AND LOCATION ,SPACING OF


COMPONENTES OF STRUCTURE –
COLOUMN,BEAMS.ROOF SLAB FOUND OUT

• DIMENSIONS AND CAPACITIES OF


STRUCTURAL MEMBERS ARE DECIDED

• COMPONENTS DESIGNED FOR STRUCTURAL


SAFETY AND STABILITY

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• SIZE AND SPACING OF MEMBERS

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DRAWINGS

• DETAILED WORKING DRAWINGS REQUIRED


FOR THE PROJECT PREPARED BASED ON THE
DESIGN

• ACCORDING TO THE PREPARED DRAWINGS,


DETAILED ESTIMATES ARE PREPARED

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EXECUTION OF WORK

• PREPARATION OF TENDER
• CALLING TENDER –NEWS PAPERS
• FINALIZING THE CONTRACT –CONSTRUCTION
COMPANIES
• ACTUAL WORK EXECUTION BY ENGINEERS
• DEPARTMENTAL-PWD,CPWD,TWAD,HIGHWAY,NHAI
• PRIVATE FIRMS
• SPECIFICATION,QUALITY,SAFETY OF WORKS
SUPEVISED AND MAINTAINED AS PER
STANDARDES

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MAINTANENCE OF WORKS

• CARRIED OUT FOR CONTINIOUS, EFFICIENT


FUNCTIONING OF STRUCTURES

• INCREASES THE LIFE OF THE STRUCTURES

• EXECUTED BY DEPARTMENTS,PRIVATE
CONSTRUCTION COMPANIES
• GOVERNMENT BUILDINGS
SCHOOLS,HOSPITALS,OFFICES,JAIL, POST
OFFICE ,POLICE STATIONS,COURTS
• TYPES-ROUTINE,PERIODICAL,SPECIAL
MAINTANENCES

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RESEARCH WORKS

• CARRIED OUT FOR NEW INVENTIONS AND


DEVELOPMENTS IN CIVIL ENGINEERING FIELD

• PRESENT RESEARCH WORK INSTITUTES -


IITS,NITS ,UNIVERSITIES,BIS (ISI)

• LABORATORIES-NEERI,CRRL,SERC,CBRI

• FINDINGS ARE PROPACATED, APPLIED IN


ACTUAL WORKS

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CIVIL ENGINEERING BRANCHES

• GEOTECHNICAL- SOIL MECHANICS

• STRUCTURAL ANALYSIS AND DESIGN

• WATER RESOURCES ENGINEERING

• PUBLIC HEALTH AND ENVIRONMENTAL

• TRANSPORTATION

• SURVEYING

• ARCHITECTURAL
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SOIL MECHANICS /FOUNDATION
ENGINEERING

• SOIL PROPERTIES AND BEHAVIER PATTERNS


STUDIED
• VOIDS RATIO,PERMEABLITY,DENSITY,
,CONSOLIDATION CHARACTERISTICS ,SOIL
LOAD BEARING CAPACITY DETERMINED
• TYPE AND SIZE OF FOUNDATIONS ARE
CHOOSEN,DESIGNED (L/B/D)ACCORDING TO
SAFE BEARING CAPACITY, SOIL NATURE
• ISOLATED ,COMBAINED ,SPREAD,RAFT,PILE -
TYPE SELECTED BY TEST BORES,PLATE LOAD
TESTS

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FOOTING TYPES ACCORDING TO SOIL
STRENGTH

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TEST BORE HOLE

GROUND LEVEL

O.5 M CLAY

1M SAND

O.3M GRAVEL

0.20 M SOFT ROCK

0.3M DIAMETER
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Load-sand bags
Loading platform

Ground level

Steel coloumn

plate

Plate load
test

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STRUCTURAL ANALYSIS AND
DESIGN

• ANALYSIS AND DESIGN FOR FINDING THE SIZE


SHAPE AND LOCATION OF VARIOUS
COMPONENTS (COLOUMN,BEAM,SLAB)OF
BUILDINGS
• ANALYSIS CARRIED OUT BY SLOPE
DEFLECTION,MOMENT-
DISTRIBUTION,MATRIX,COLOUMN ANOLOGY
METHODS
• WORKING STRESS /LIMIT STATE DESIGN
• OPTIMUM, ECONOMICL DESIGN FINALIZED AND
APPLIED IN ACTUAL WORKS

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COLOUMNS

BEAMS
THIRD FLOOR

SECOND FLOOR

FIRST FLOOR

GROUND
GROUND LEVEL
FLOOR

FOOTINGS

STRUCTURAL FRAME
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SINGLE COLOUMN
ISOLATED FOOTING

TWO COLOUMNS
Room 1
COMBAINED FOOTING

Room 2

Room 3

PLAN OF COLOUMN FOOTINGS

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LOADS CONSIDERED FOR MAKING THE
ANALYSIS AND DESIGN OF MEMBERS

• DEAD LOAD
• LIVE LOAD
• WIND LOAD
• EARTH QUAKE VIBRATION

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WATER RESOURCES &MGNT

BRANCH DEALS WITH THE


PLANNING,DESIGNING.CONSTRUCTION,OP
ERATIOS AND MAINTANENCE OF

• DAMS-RIGID,NON RIGID
• RIVER/CANALS/FIELD SUPPLY CHANNELS
• HYDRO POWER GENERATION
• WATER SUPPLY SCHEMES
• HORBOUR/DOCKS
• IRRIGATION
• NAVIGATION

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Water resources engg-dams

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PH &ENVIRONMENTAL

• BRANCH DEALS WITH THE PLANNING


CONSTRUCTION OPERATION AND
MAINTANENCE OF POTABLE (DRINKING )
WATER PROJECTS
• COLLECTION-TREATMENT-CONVEYANCE-
STORAGE- DISTRIBUTION OPERATIONS FOR
DRINKING WATER
• COLLECTION ,CONVEYANCE, TREATMENT AND
DISPOSAL OF LIQUID AND SOLID WASTES
FROM THE COMMUNITY/INDUSTRIES

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Water supply scheme

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• KITCHEN,BATH ,TOILET LIQUID WASTES
COLLECTED
• UNDERGROUND PIPE CONVEYANCE
• TREATMENT
• DISPOSAL –RECYCLING, RIVERS,DRYING BEDS
• DRY GARBAGE WASTS -COLLECTION-DISPOSAL
• AIR,WATER,LAND AND NOISE- POLLUTION
CONTROL
• ENGINEERS PLAYS ACTIVE ROLE IN PRESERVING
ECOLOGY AND ENVIRONMENT

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TRASPORTATION ENGINEERING

BRANCH DEALS WITH THE PLANNING


,DESIGNING ,EXECUTION,OPERATION AND
MAINTANENCE OF PROJECTS
SUCH AS

• ROADWAY-PLAIN AND HILL ROUTES


• ,RAILWAY
• AIRPORT /RUNWAY
• TUNNEL ROUTES,BRIDGES
• WATERWAY-HARBOUR,DOCK,JETTY
• CABLE (ROPE) WAY

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• ROAD PROJECT –TRAFFIC VOLUME STUDY
CARRIED OUT TO ACERTAIN THE
NUMBER/TYPE/SPEED OF VECHICLE

• DESIGN CARRIED OUT TO FINALIZE THE


REQUIRED NUMBER OF LANES,
TYPE/WIDTH/THICKNESS OF
PAVEMENT(ROAD)

• RAPID COMMUNICATION –RAPID


,ECONOMIC AND INDUSTRIAL GROWTH OF
THE COUNTRY

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SURVEYING

• ART OF DETERMINING THE RELATIVE POSITION


OF ANY POINTS,ABOVE /BELOW THE EARTH
SURFACE
• DIRECT MEASUREMENTS-CHAIN ,TAPE
• INDIRECT –TRANGULATION
• INSTRUMENTS-CHAIN,COMPASS,PLANE
TABLE,LEVEL, THEODOLITE
• CARRIED OUT FOR PREPARATION OF
MAPS,MARKING THE BOUNDARIES OF
COUNTRIES,PRIVATE LANDS,REAL ESTATE
NEW LAY OUTS

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ARCHITECTURE

• PLANNING WITH STANDARD SPACES INSIDE,


OUT SIDE BUILDINGS
• LIGHITING
• VENTILATION
• ACCESS &EXITS (EMERGENCY,FIRE)
• COMFORTNESS
• SAFETY
• ELEGANT APPEARANCE-ELEVATION OF
BUILDINGS

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PLANNING OF BUILDINGS

• SELECTION OF SITE
• SITUATED ON ELEVETED/LEVEL GROUND
• NOT TO BE LOCATED IN FLOOD PRONE AREAS
• GOOD BEARING CAPACITY 8-15 T/SQ.M
• CLAY/SAND/GRAVEL -PREFERED SOIL TYPES
• BLACK COTTON SOIL AREA -TO BE AVOIDED
• SHOULD NOT HAVE HIGH GROUND WATER
TABLE
• RECTANGULAR/SQUARE SHAPE
• IRREGULAR SHAPE,SHARP CORNER PLOTS –
TO BE AVOIDED

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• LOCATED IN THE DEVELOPED AREAS
• WITH SHOPPING,MEDICAL,POST
&TELEGRAPH,POLICE&FIRE
STATIONS,TRANSPORT FACILITIES
• WITH UTILITY SERVICES-
WATERSUPPLY,DRAINAGE,SEWAGE
DISPOSAL,GAS&ELECTRICITY SUPPLIES
• LOCATED AWAY FROM
INDUSTRIES,QUARRIES,KILNS,ODOUR AND
NOISE POLLUTION AREAS
• UN OBSTRUCTED NATURAL LIGHT AND AIR
• NOT TO BE SHADOWED BY ADJACENT
BUILDINGS
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• SHOULD HAVE EASY ACCESS
• NO ENCROACHMENTS
• SHOULD NOT HAVE ANY OVERHEAD LINES
• 0WNERSHIP AND TITLE OF THE PROPERTY
SHOULD BE CLEAR WITHOUT ANY
PROBLEM
• EXISTING ROADS SHOULD BE POSSIBLY
LOCATED IN THE EAST/NORTH SIDE OF
SITE AREA

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PRINCIPLES OF PLANNING

PLANNING REGULATIONS
BUILDING BYE LAWS

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PLANNING PRINCIPLES

• ASPECT • CIRCULATION
• PROSPECT • SANITATION
• GROUPING • ELEGANCE
• PRIVACY • FLEXIBLITY
• FURNITURE • ECONOMY
REQUIREMENT
• ROOMINESS

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OBJECTIVES

• ENSURES THE ARRANGEMENT OF DIFFERENT


COMPONENTS IN BUILDINGS PERFORM THE
DESIRED FUNCTIONS

• MAKE THE OCCUPANTS TO FEEL


COMFORTABLE,HEALTHY AND CHEERFULL

• EFFECTIVELY UTILIZE THE ENTIRE AREA


AVAILABLE WITHIN THE BUILDING

• UTILIZE MINIMUM AREA FOR MOVEMENT


BETWEEN THE ROOMS UNITS

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ASPECT (ORIENTATION)

• ARRANGEMENT OF DOORS AND WINDOWS IN


THE EXTERNAL WALLS
• ENTRY OF SUN RAYS,BREEZE
• OUTSIDE SCENERY
• ENSURES COMFORT AND HYGENIC
CONDITIONS OF THE ROOMS
• HINTS - KITCHEN FACING TOWARDS EAST TO
ADMIT MORNING SUNRAYS WHICH KILLS THE
BACTERIA PRODUCED FROM LAST DAY FOOD
WASTES
• LIVING/HALL FACING TOWARDS SOUTH SIDE
ADMITS MORE BREEZE

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• BED ROOMS FACING SOUTH WEST DIRECTION
MAKES THE ROOM COOL DURING SUMMER
• MORE WINDOWS TO BE PROVIDED IN SOUTH
SIDE
• ORIENTATION TO ADMIT MORE LIGHTING
THROUGH OUT THE DAY
• PROVIDES VENTILATION /AIR CIRCULATION

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• Aspect principle

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PROSPECT

• OCCUPANTS CAN ENJOY THE DESIRED


OUTSIDE VIEWS FROM CERTAIN ROOMS

• TREATMENT GIVEN TO MAKE ASTHETICALLY


PLEASING OUTSIDE APPEARANCE BY
ARRANGEMENT OF DOORS &WINDOWS

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GROUPING

• ARRANGING VARIOUS ROOMS OF THE


BUILDING TO CARRY OUT THEIR FUNCTIONS
• KITCHEN LOCATION CLOSE TO DINING/STORES
• BEDROOM LOCATION CLOSE TO HALL/DINING
• LOCATION OF HALL AND TOILETS AWAY FROM
KITCHEN
• BED ROOM WITH ATTACHED TOILETS
• STAIR ACCESS FROM HALL ,BED,FRONT
ENTRANCE
• OTHER BUILDINGS ARE ALSO TO BE PLANNED
TO HAVE INTERRELATIONSHIP WITH INTERNAL
ROOMS ACCORDING TO INDENDED FUNCTION

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• Grouping

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PRIVACY

• PREVENTING THE VISION OF THE INTERIORS IN


ONE ROOM FROM OTHER ROOMS OR PARTS
• ACHIVED BY PROVIDING
SCREENS,CURTAINS,VENETION BLINDS
• PRIVACY OUTSIDE THE BUILDING IS ACHIVED BY
LAYOUT OF STREETS,APPROACH
ROADS,ENTRANCES AND PROVISION OF TREES
• IMPORTANCE GIVEN TO BEDROOMS,TOILETS
• INDEPENDENT ACCESS WITHOUT DISTURBING
OTHERS
• DOORS WITH SINGLE SHUTTER/WITH DRAPINGS
ARE DESIARABLE

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FURNITURE REQUIREMENT

• DEPENDS UPON THE FUNCTION REQUIRED TO


BE PERFORMED BY THE ROOM
• SHOULD ACCOMADATE MAXIMUM NUMBER OF
PERSONS WHO CAN USE THE ROOM WITH OUT
OVER CROWDING
• FURNITURE LAYOUT IS PREPARED FOR
DIFFERENT ROOMS
• ENSURES THE PROVISION OF
DOORS,WINDOWS,CUBBOARDS,CIRCULATION
SPACES DO NOT PREVENT THE
ARRANGEMENT OF REQUIRED NUMBER OF
FURNITURES

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• Furniture requirement

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ROOMINESS

• DERIVES THE MAXIMUM BENEFIT FROM


MINIMUM DIMENSIONS OF THE ROOM
• PROVISIONS MADE FOR WALL
CUBBOARDS,LOFT,RCC SHELFS
• RECTANGULAR PLAN PREFERED THAN A
SQUARE PLAN
• LENGTH PROPORTIONS ARE 1.2 TO 1 .5 TIMES
THE WIDTH
• ROOM LENGTH MORE THAN 2 TIMES WIDTH IS
NOT TO BE PRACTICED

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CIRCULATION

• ACCESS PROVIDED IN A ROOM OR BETWEEN


ROOMS IN THE SAME FLOOR
• HORIZONTAL CIRCULATION -PASSAGES,
LOBBIES,HALLS VERANDHAS PERFORM THE
FUNCTIONS
• VERTICAL CIRCULATIONS-
STAIRS,ESCALATORS,LIFTS,RAMPS
• AREA OF CIRCULATION MUST BE
SHORT,STRAIGHT, WELL VENTILATED AND
SUFFICIENTLY LIGHTED

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SANITATION

• COVERS SANITARY CONVENIENCES OF


TOILETS,BATHROOMS.URINALS ,WASH BASINS
AND ALSO COVERS LIGHTING, VENTILATION
FACILITIES
• CONCENTRATE THE GENERAL HYGENE AND
CLEANESS OF THE PARTICULAR BUILDING
• ARTIFITIAL OR NATURAL LIGHTING
• MECHANICAL OR NATURAL VENTILATION
• AREA OF WINDOWS OF A ROOM SHOULD NOT
BE LESS THAN 1/10 TH OF FLOOR AREA OF
THAT ROOM

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ELEGANCE

• EFFECT PRODUCED BYTHE ELEVATION AND


LAYOUT OF THE ROOM
• ELEVATION SHOULD HAVE PLEASING
APPEARANCE
• LAYOUT SHOULD FIT TO THE SITE CONDITIONS
, ENVIRONMENT

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FLEXIBLITY

• DESIGNING ROOMS REQUIRED FOR SPECIFIC


PURPOSES SUCH THAT THEY MAY BE USED
FOR OVERLAPPING FUNCTIONS WHEN
DESIERED

• HALL CUM DINING-WITH PARTITIONS/SCREEN

• LARGE HALL CAN BE DIVIDED INTO TWO SMALL


ROOMS WITH PARTITIONS/SCREENS

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ECONOMY

• IMPORTANT IN ALL PROJECT PLANNING

ACHIVED BY
• SIMPLE ELEVATIONS
• STANDARD SIZES OF VARIOUS COMPONENTS
OF BUILDING
• USING LOCAL AVAILABLE MATERIALS
• MINIMIZING ALTERATIONS,CHANGES

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BUILDING BYE LAWS

• OBJECTIVES
• SERVES AS A STANDARD DOCUMENT BY THE
LOCAL BODIES
• PREVENT CONSTRUCTIONS IN A HAPHAZARD
MANNER
• LAY DOWN GUIDE LINES TO BE FOLLOWED BY
THE ENGINEERS AND ARCHITECTES
• BUILDINGS PLANNED ACCODING TO
REGULATIONS HAVE COMFORT LIVING
CONDITIONS,LIGHT AND VENTILATION,SAFETY

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REGULATIONS

• DISTANCE FROM ELECTRIC LINES


• LOW VOLTAGE LINE-VERTICAL 2.5
M,HORIZONTAL 1.2 M
• HIGH VOLTAGE LINE – VERTICAL
3.5M,HORIZONTAL1.2 M
• LINE OF FRONTAGES OF BUILDINGS
• LINE PARALLEL TO THE PLOT
BOUNDARY,BEYOND THAT NO
CONSTRUCTION IS ALLOWED

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LINE OF FRONTAGE

• LINE UPTO WHICH THE PLINTH OF THE


BUILDING ADJUCENT TO A STREET MAY LAW
FULLY EXTEND
• KNOWN AS SET BACK,BUILDING FRONT LINE
• FACTORIES ,CENEMAHALLS,MALLS HAVE HIGH
SET BACK
• RESIDENCE SET BACKS-4.5M FRONT,1.5 M
SIDE ,3M REAR SIDE AREAS
• SET BACKS CAN BE USED FOR PARKING AND
GARDENING

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LINE OF FRONTAGE

PLOT

ROAD
BUILDING

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OPEN SPACES OF A PLOT

FRONT SPACE
REQUIREMENT
7.5 M WIDE ROAD -1.5
18M ROAD-3M
18-30 M ROAD-4.5 M
ABOVE 30M-60M
REAR SPACE -3M
SIDE SPACE- 1.5-3 M

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BUILT UP AREA LIMITATIONS
• BUILT UP AREA/COVERED AREA =PLOT
AREA—OPEN SPACE AREA AROUND THE
BUILDING
• FLOOR AREA RATIO =
COVERED AREA OF ALL FLOORS
PLOT AREA
RATIO OF THE COVERED AREA OF ALL
FLOORS TO THE AREA OF PLOT-TERMED AS
F.A.R OR F.S.I (FLOOR SPACE INDEX) ,
PERMISIBLE VALUE IS 1.5

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• EXAMPLE PROBLEM
PLOT AREA -4000 SQ FEET
BUILT UP AREA G.FLOOR-1200 SQ FEET
F.FLOOR-1200 SQ FEET
F.S.I= ALL FLOORS BUILT UP AREA
PLOT AREA
= 2400 SQ FEET = 0.60 HENCE OK
4000 SQ FEET

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• HEIGHT REGULATIONS
RESIDENTIAL ROOMS/HALL=3.0 M
TOILETS=2.10 M
PUBLIC BUILDINGS =3.60M
EXIT AREAS - FREE FROM OBSTRUCTIONS
TYPES OF EXIT AREAS -
CORRIDORS,PASSAGES

DOORWAYS,STAIRCASES
RAMPS

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PARKING SPACE
CAR PARKING SPACE REQUIRED/CAR
BASEMENT=35 SQ M
STILTS =30 SQ M
OPEN =25 SQ M
FIRE PROTECTION AS PER NBC
STRUCTURAL SAFETY -DESIGNED AS PER
I .S CODES OF PRACTICES

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• BUILDING SERVICES
• ELECTRICAL
• PLUMBING
• AIR CONDITIONING
• HEATING
• LIFT AND ESCALATORS

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PLAN OF A RESIDENTIAL BUUILDING

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CIVIL ENGINEERING MATERIALS
STONES

QUARREY PROCESS, ROCK


CLASSIFICATIONS, TESTS
PROPERTIES , USES

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MATERIALS - STONE

BASICS

• QUARRAYING PROCESS
PROCESS OF REMOVAL OF STONE
BOULDERS FROM ROCK FORMATIONS

• SOFT ROCKS- BY MANUAL -HAND TOOLS –


CROW BARS,SPADE,PICK AXE

• HARD ROCKS –BY MECHANICAL MEANS AND


BLASTING
MECHANICAL- JCB,DOZERS
,CRANES,DRILLERS
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QUARRAYING

• PROCESS-
EXCAVATION,WEDGING,HEATING,BLASTING

• BLASTING –GUNPOWDER,DYNAMITE
GELATINE, GUN COTTON,DETONATORS,FUSES
25 MM DIA HOLES TO A DEPTH OF 0.6M-1M
MADE ON ROCKS

• DYNAMITE PLACED IN HOLE


DRY CLAY POWDER ALONG WITH DETONATOR
AND FUSES ARE INSERTED AND TAMPED
• IGNITED BY MATCHES, ELECTRICAL
CONNECTIONS
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Quarry process

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DRESSING OF STONES

• PROCESS OF CONVERTING STONE BOULDERS


INTO REQUIRED SIZE AND SHAPE FOR
CONSTRUCTION

• HAMMER DRESS
• CHISEL DRESS
• TOOLED FINISH
• PUNCHED DRESS

• SIZE – 0.30X0.20X 0.25 M FOR STONE WALLS


0.10X0.10X 1.5M FOR FENCE POSTS
0.60X1.20X0.10 M FOR SLABS
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• STONE DRESSING

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Dressing of stones

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CLASSIFICATIONS

• 1 GEOLOGICAL

IGNEOUS ROCKS – OBTAINED BY COOLING OF


MOLTEN MATERIAL MAGMA BELOW EARTHS
SURFACE
• PLUTONIC - COOLING OF MAGMA AT DEEPER
DEPTH,SLOW COOLINC HAPPENS,COARSLY
GRAINED CRYSTALINE STRUCTURE-GRANITE
• HYPABASAL-MAGMA COOLS AT SHALLOW
DEPTH,QUICK COOLING HAPPENS,FINELY
GRAINED CRYSTALINE STRUCTURE-DOLORITE
• VOLCANIC-VERY RAPID COOLING-BASALT

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• IGNEOUS ROCKS

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plutonic hypabasal

valconic

EARTH CRUST

magma
IGNEOUS ROCKS

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• VALCANIC ROCK HAS EXTREMELY FINE
GRAINED STRUCTURE OF FORMATION

• SEDIMENTARY- ROCKS FORMED BY


DEPOSITION OF PRODUCTS OF WEATHERING
OVER EXISTIG ROCKS
• MATERIALS CARRIED AWAY FROM THE PLACE
OF ORIGIN ( HIGH LEVEL AREA) TO THE LOWER
VALLEY AREA AND GOT DEPOSITED LAYER BY
LAYER
• WIND , RAIN WATER FLOW,SNOW /FROST
FLOW
• SAND / LIME STONES,GYPSUM,GRAVEL
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• METAMORPHIC

• ROCKS OBTAINED BY IGNEOUS OR


SEDIMENTARY PROCESS
• ROCKS SUBJECTED TO HEAT FROM LOWER
AREA BY LAVA, OVER BURDEN PRESSURE
FROM UPPER AREA BY EXISTING
SEDIMENTARY LAYERS
• CHANGES THEIR CHARACTER ,PROPERTIES
SUCH AS COLOUR , TEXTURE,
STRUCTURE,GRAIN PATTERNS
• SLATE ,MARBLE GENISIS

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2 PHYSICAL CLASSIFICATIONS

• STRATIFIED- HAVE PLANES OF


SRATIFICATIONS ( SPLITTINGS) .
• TENDS TO SPLIT ALONG THE PLANES WHEN
LOADED RIGHT ANGLE TO THE PLANE
• SAND /LIME STONES,GYPSUM

• UN STRATIFIED -DO NOT HAVE SPLITTING


PLANES , HOMOGENIOUS, COMPACT
STRUCTURE-GRANITE
• FOLIATED-HAVE TENDENCY TO SPLIT IN
DEFENITE DIRECTION -MARBLE, SLATE
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• PHYSICAL CLASSIFICATION

Progress Through Quality Education


• 3 CHEMICAL CLASIFICATIONS

SILICIOUS ROCKS-MAIIN CONSTITUENT IS


SILICA ( SAND) GRANITE,QUARTZITES ARE
EXAMPLES

ARGILLACEOUS –CONSTITUENT IS CLAY


( LIME STONE ,MARBLES)

CALCAREOUS –CALCIUM CORBONATE IS THE


MAIN CONSTITUENT (PURE LIME STONE )

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TESTS ON STONE

THE STONES GOT FROM QUARRAYING AND


DRESSING PROCESSES HAS TO BE TESTED
FOR ITS STRENGTH, BEFORE IT IS BEING USED
IN CONSTRUCTION

• 1 IMPACT TEST
STONE SAMPLE OF SIZE 25 MMDIA,25MM HT IS
PLACED IN THE IMPACT TEST MACHINE
A LOAD OF 2KG WEIGHT IS MADE TO FALL
AXIALLY OVER THE STONE SAMPLE
INITIAL TRIAL HEIGHT OF FALL =1CM
SECOND TRIAL HEIGHT =2CM (3CM,4CM ETC)

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THE HEIGHT OF FALL AT WHICH THE SAMPLE
BREAKS IS NOTED
GOOD STONE CAN TAKE 14 BLOWS MINIMUM
IMPACT STRENGTH/TOUGHNESS INDEX =14

AXIAL LOAD 2KG

Impact loading machine

stone Sample 25mm dia,25 mm ht

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Impact testing machine

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2 CRUSHING TEST
STONE SAMPLE CUBE SIZE =40X40X40MM
TESTED IN THE COMPRESSION TESTNG
MACHINE (CTM)
RATE OF AXIAL LOAD ON THE
CUBE=13.7N/SQ.MM
MAX LOAD AT WHICH THE STONE CRUSHES IS
NOTED
C STRENGTH= MAX LOAD AT FAILIURE (N)
AREA OF BEARING (40X40 SQ MM)

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• COMPRESSION TESTING MACHINE

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• ATTRITION TEST

STONE SAMPLE OF 5KG ,50-60MM SIZE


PLACED IN THE CYLINDER
CYLINDERS ARE KEPT INCLINED 30 DEG TO
HORIZOTAL AXIS

ROTATED FOR 5 HOURS ,30 RPM RATE


TAKEN OUT AND SEIVED , % RESIDUE
WEIGHED
SHOULD NOT EXEED 3% BY WEIGHT TAKEN

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• HARDENESS
STONE SMPLE OF SIZE 25 MM DIA,25 MM
HEIGHT TAKEN,WEIGHED AND KEPT OVER THE
CIRCULAR PLATE /DISC
LOAD OF 1.25 KG APPLIED ON THE TOP OF
SAMPLE, DISC ROTATED FOR 1000
REVOLUTIONS ,AT 25 RPM

SAND SPRINKILED DURING THE ROTATION


WEIGHT LOSS NOTED AFTER TEST

HARDNESS= LOSS IN WT/20


GOOD STONE HARDNESS WILL BE 14
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Hardness test on stones

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• WATER ABSORPTION TEST
SAMPLE OF KNOWN WEIGHT TAKEN
IMMERSED IN WATER FOR 24 HOURS
TAKEN OUT, WIPED WITH CLOTH, AGAIN
WEIGHED
WATER ABSOBTION SHOULD NOT EXEED
0.60% BY WEIGHT TAKEN

• DURABLITY TEST
STONE PIECES KEPT IN HYDRO CHLORIC ACID
TAKEN OUT AND CHECKED FOR WEIGHT LOSS,
POWDER FORMATION,COLOUR & TEXTURE

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QUALITIES OF GOOD STONE

• UNIFORM COLOUR
• DURABLE
• SHARP,CLEAR EDGES
• EASILY DRESSED, CUT,MOULDED, CARVED
• RESISTANT TO FIRE,SMOKE,ACID

• CRUSHING STRENGTH ABOVE 100 N/SQ MM


• SPECIFIC GRAVITY MORE THAN 2.7
• % OF WEAR LESS THAN 3
• HARDNESS 14
• TOUGHNESS INDEX 14, W ABSORBTION 0.6 %

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USES OF STONE

• FOUNDATIONS ,WALLS,COLOUMNS, ROOFS


• FLOORS-MARBLE GRANITE
• ROADS
• CONCRETE
• HOLLOW BLOCKS

• RAILWAY TRACK BALLAST


• BRIDGES,DAMS
• FENCE POST
• STONE SLABES –TEMPLES, RESIDENCE
• RESTAURANT DINING TABLES

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PROPERTIES

• GRANITE
IGNEOUS ROCK
QUARTS,MICA,FELSPAR COMPOSITION
SPECIFIC GRAVITY 2.6 - 2.7
C STRENGTH 77 -130 N /SQ MM
COLOUR- RED ,GREEN ,GREY,BLACK

• SAND STONE
STRATIFIED SEDIMENTARY ROCK
SAND CEMENTED WITH
ALUMINIUM,LIME,MAGNESIUM SILICATES

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S GRAVITY 2.65-2.95
C STRENGTH 65 N/ SQ MM
COLOUR –WHITE,GREY,PINK

• LIME STONE
SEDIMENTARY WITH CALCIUM CARBONATE
S G 2-2.75, CS 55 N/SQ MM
COLOUR- PURE /DULL WHITE

• LATERITE
METAMORPHIC ROCK, SOFT, POROUS
S G 2.80,CS 2-3 N/SQ MM,CONTAINS IRON OXIDE

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COLOUR – BROWN, YELLOW

• GENISSES
HARDEST METAMORPHIC VARIETY
S G 2.65 , C S 210 N/ SQ MM
COLOUR –BLACK, GREY

• MARBLE
COMPACT ,DURABLE METAMORPHIC VARIETY
SG 2.65, CS 72 N /SQ MM
COLOUR – WHITE ,GEREEN, RED, GREY

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GRANITE

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MARBLE STONE

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LIME STONE
SAND STONE

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LATERITE STONE

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Genisses stone wall

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OLDEST CONSTRUCTION MATERIAL
BRICKS

PROCESS OF MANUFACTURE
TESTS, CLASSIFICATIONS
SPECIAL TYPES

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BUIDING MATERIAL- BRICKS

BASICS

• OLDEST , CHEAPEST BUILDING MATERIAL


• LOCALLY MANUFACTURED
• EASY TO LIFT,TRANSPORT
• LESS WEIGHT

• PROPERTIES BASED ON THE SOIL USED FOR


PRODUCTION
• ECONOMY
• APPLICATIONS- TEMPLES, BRIDGES,VILLAGE
HOUSES, RESIDENCES,ARCHES,DAMS

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BRICK STOCK

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MOULDED RAW BRICKS

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COMPOSITION OF BRICK EARTH

• ALUMINA
20-30%,IMPARTS PLASTICITY,EASY
MOULDING,EXESS QUANTITY MAKES RAW
BRICKS TO SHRINK / WARP DURING DRYING

• SILICA
50-60%,IMPARTS SHAPE , PREVENTS
CRAKING,SHRINKING, WARPING OF RAW
BRICKS

• LIME
SHOULD HAVE A SMALL QUANTITY OF
LIME,PERVENTS SHRINKAGE OF RAW BRICKS
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• IRON OXIDE
5-6% IS ALLOWED,IMPARTES RED COLOUR

• MAGNESIA
SMALL QUANTITY -1%,IMPARTES YELLOW
TINT, REDUCES SHRINKAGE

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BRICK MANUFACTURING AREA

Progress Through Quality Education


MANUFACTURING PROCESS

• 1 BRICK EARTH PREPERATION

TOP SOIL REMOVAL- LOOSE SOIL FOR 20CM


DEPTH REMOVED
DIGGING,SPREADING –DUG ,KEPT AS HEAP OF
SIZE 5MX3MX0.6-1.2M
CLEANING- PAPER,GLASS,HAIR,GRASS

WEATHERING –EXPOSE TO ATMOSPHER


BLENDING –MIXING CLAY WITH SAND
TEMPERING-MANUAL, MECHNICAL (PUG MILL)
CLAY MADE HOMOGENOUS, STIFF,PLASTIC,
MAKES EASY MOULDING
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• MANUAL
CLAY,SAND,WATER -KNEADED UNDER THE
FEET OF MEN, CATTLE

• PUG MILL
MECHANICAL KNEADING CARRIED OUT FOR
LARGE SCALE MANUFACTURE OF BRICKS IN
MILLS
IM DIA,2M HT IRON DRUM HAS CENTRAL
VERTICAL SHAFT WITH CUTTING KNIEFS
MIX FED INTO THE DRUM AND SHAFT
ROTATED TOR GETTING PUGGED CLAY

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• 2 MOULDING

GROUND MOULDING
• GROUND CLEANED ,LEVELLED
• SAND SPRINKLED
• MOULD MADE OF TIMBER OR STEEL
IMMERSED IN WATER,KEPT ON GROUND,
FILLED WITH TEMPERED CLAY AND PRESSED
BY HAND
• EXESS SCRAPPED BY STRIKES
• FROG- MARK OR DEPTH 10- 20 MM MADE BY
PALLET BOARD
• SENT FOR DRYING
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MECHANICAL TEMPERING

PUG MILL

Progress Through Quality Education


TABLE MOULDING

• MOUDING CARRIED OUT ON THE TOP OF


2X1M SIZE TABLE
MOULD, STRIKE,STOCK BOARDS,PALLET
BOARDS,WATER POTS ARE USED

• OPEN MOULD PLACED OVER PALLET BOARDS,


FILLED WITH CLAY, PRESSED ,TRANSFERRED
TO DRYING YARD

Progress Through Quality Education


MACHINE MOULDING

• PRACTICED FOR LARGE QUANTITY BRICK


MANUFACTURING
• CYLIDRICAL DRUM WITH RECTANGULAR SLOT
FILLED WITH CLAY, PRESSED ON SIDE
• RECTANGULAR CLAY CAKES COMES OUT
THROUGH THE SLOT
• CUT BY MECHANICALLY OPERATED
HACKSAWS TO GET PERFECT SHAPE ,SHARP
EDGES,SMOOTH SURFACE

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WOODEN MOULDS

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Ground moulding

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TABLE MOULDING

Progress Through Quality Education


MACHINE MOULDING-WIRE CUT BRICKS PRODUCTION

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• DRYING OF BRICKS

DRYED FOR A PERIOD OF 5-12 DAYS IN SHADE


STACKED IN THE YARD WITH 8-10 BRICKS
PER ROW

SHEDS WITH TILED ROOF, THATCHED


ROOFS ARE USED
DIRECT SUNLIGHT ENTRY PREVENTED

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DRYING OF BRICKS

Progress Through Quality Education


BRICK STACKING IN DRYING
PROCESS

Progress Through Quality Education


DRYING IN SHADE

Progress Through Quality Education


• BURNING

BURNT IN CLAMPS,KILNS

IMPARTS STRENGTH,HARDNESS,DURABLITY

CLAMP - USES WOOD ,COWDUNG GRASS


BURNING/COOLING- 45 DAYS
LOW QUALITY
KILN - USES COAL POWDER
BURNING/COOLING-7DAYS
HIGH QUALITY

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CLAMP BURNING

Progress Through Quality Education


Progress Through Quality Education
KILN BURNING

Progress Through Quality Education


SECTION

PLAN

PLAN

SECTION

KILN- 1 HOFFMANS 2 BULL TRENCH

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TESTS

• STRUCTURE
• SOUNDNESS
• HARDNESS

• CRUSHING STRENGTH= AXIAL LOAD


AREA OF BEARING

• WATER ABSORBTION
• DROP
• SIZE

Progress Through Quality Education


SOUNDNESS
WATER ABSORBTION

Progress Through Quality Education


CRUSHING STRENGTH TEST

Progress Through Quality Education


MEASURING SIZES OF BRICKS

Progress Through Quality Education


QUALITIES OF GOOD BRICK

• UNIFORM COPPER COLOUR


• SHARP AND SQUARE EDGES
• FREE FROM CRACKS
• HARD- SHOULD NOT SHOW IMPRESSION WHEN
SCRACHED WITH FINGAR NAIL

• HOMOGENOUS,COMPACT STRUCTURE
• STANDARD SIZE-20X10X10CM,19X9X9 CM
• SHOULD NOT ABSORB WATER MORE THAN
20% BY WEIGHT
• DROPPED FLAT FROM 1M HEIGHT ,SHOULD
NOT BREAK

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• CRUSHING STRENGTH SHOULD NOT BE
BELOW 5.5 N/SQ.MM

FIRST CLASS BRICK- 14 N /SQ.MM


SECOND CLASS - 7N/SQ.MM
THIRD CLASS - 5.5 N/SQ MM

• GIVE CLEAR RINGING SOUND , WHEN


STRUCK WITH EACH OTHER
• LOW THERMAL CONDUCTIVITY

• SOUND PROOF

Progress Through Quality Education


CLASSIFICATIONS

• UNBURNT
MOULDED AND DRIED IN SUNLIGHT
TEMPORARY SHED CONSTRUCTION

• BURNT
CLAMP/KILN BURNING

• FIRST CLASS
TABLE MOULDED, KILN BURNT
C.S 14 N/SQMM
SUPERIOR WORKS
SIZE 20X10X10 CM,19X9X9CM

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• SECOND CLASS
GROUND MOULDED,KILN BURNT
C S- 7 N /SQ MM
BUILDINGS, FLATS USAGE
SIZE- 22X 10X7.5 CM

• THIRD CLASS
GROUND MOULDED, CLAMP BURNT
C.S- 3.5-5.5 N/SQ.MM
TEMP/UN IMPORTANT CONSTRUCTIONS
SIZE-22X10X5.5-6 CM

Progress Through Quality Education


• FOURTH CLASS

UNDER BURNT,OVER BURNT BRICKS


IRREGULAR/BROKEN BRICKS, BATS

USED AS BRICK AGGREGATES IN


FLOORING CONCRETE,
ROOF WEATHERING COURSE

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Progress Through Quality Education
Progress Through Quality Education
Progress Through Quality Education
SPECIAL BRICKS

• PERFORATED
CONTAINS HOLES FOR THE FULL THICKNESS
LIGHT IN WEIGHT
HIGH HEAT/SOUND INSULATION
PANEL WALLS OF BUILDINGS(APARTMENTS)

• HOLLOW
SQURE/RECTANGULAR HOLES
BRICK SIDE THICKNESS 20-25 MM
LIGHT WEIGHT
HEAT INSULATION

Progress Through Quality Education


• PAVING BRICKS
BETTER ABRASIVE RESISTANCE
SIZE 15X10X 2.5 CM
USED FOR FLOOR PAVING IN TEMPLE
PRAHARAMS,GODOWNS , PLATFORMS,OLD
VILLAGE HOUSES

• SAND LIME BRICKS


HARD , UNIFORM COLOUR ,TEXTURE,
FINISHING
SURFACE PLASTERING NOT REQUIRED

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• PRESSED BRICKS
CLAY PRESSED UNDER A PRESSURE
OF 4 N/SQ MM
STRONG, COMPACT,SHARP EDGES
DRYING NOT REQUIRED,BURNT DIRECTLY
USED FOR HIGH QUALITY WORKS

• FIRE /REFRACTORY BRICKS


MADE FROM FIRE CLAY
WITHSTANDS HIGH TEMPERATURE
USED FOR LINING FURNACES , CHIMNEYS

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• FLY ASH BRICK

• MADE WITH CEMENT , SAND AN FLYASH


MIXTURE
• MORE DENSE, WEIGHT

• COSTLIER
• PRACTICED FOR ALL TYPE OF
CONSTRUCTIONS

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USES OF BRICKS
• CONSTRUCTION OF WALLS, PILLARS IN
RESIDENTAL, COMMERTIAL , INDUSTRIAL
BUILDINGS
• BRIDGE PIERS
• COMPOUND WALLS
• CHIMNEY
• SILO
• BUNKER
• FLOOR PAVING,TEMPLE PRAHARAM PAVING
• WEATHERING COURSE LAY
• ARCHES , DAMS
• TUNNELS ,SEWERS ,CANAL LINING WORKS
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• BRICK APPLICATIONS

Progress Through Quality Education


ARTIFITIAL BINDER
CEMENT

MANUFACTURE PROCESS
TESTS, GRADES,
QUALITIES ,TYPES ,USES

Progress Through Quality Education


BINDING MATERIAL- CEMENT

• BASICS- ARTIFITIAL BINDER

ACTS AS BINDING AGENT FOR BRICKS ,


STONE, TILES

OBTAINED BY BURNING LIME STONE AND CLAY


AT HIGH TEMPERATURE

AVAILABLE IN 50 KG BAGS, COSTING


RS 400 PER BAG IN MARKET

APPLIED FOR WALLS, CONCRETE WORKS,


ROAD ,BRIDGE, DAMS CONSTRUCTIONS
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BASIC VARIETIES

• PORTLAND POZZOLONAIC VARIETY-PPC,FLY


ASH BASED

• ORDINARY PORTLAND CEMENT –OPC 33,43,53


GRADES

• SPECIAL CEMENTS- WATER PROOF,


CORROSION / ACID RESISTANT

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CONSTITUENTS

OPC /PPC

• LIME 62%- IMPARTS STRENGTH


• SILICA 22% - STRENGTH/BINDING
• ALUMINA 5% -SETTING ACTION / STRENGTH

• GYPSUM 4%- ADDITIONS INCRESE OR


DECREASE SETTING TIME

• IRON OXIDE 3%- COLOUR


• MAGNESIA 2% -COLOUR
• SULPHUR 1%- DRIVEN OUT DURING BURNING
• ALKALIES 1%- DRIVEN OUT
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MANUFACTURING PROCESS

• MIXING RAW MATERIALS –LIME STONE, CLAY

• BURNING AT 1600 DEG – ROTARY KILN

• GRINDING TO VERY FINE POWDER


BALL MILL - 50 MM STEEL BALLS
TUBE MILL - 25 MM STEEL BALLS

• STORAGE – CONCRETE SILO

• PACKING – 50 KG BAGS AND


FORWARDING TO SITE, OUTLETS
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MANUFACTURING PROCESS

Progress Through Quality Education


Progress Through Quality Education
Progress Through Quality Education
Progress Through Quality Education
MIXING

• DRY PROCESS
LIME STONE / CLAY CRUSHED TO 25 MM SIZE
USING JAW CRUSHERS
GROUND IN BALL MILL TO POWDER
STORED IN SILO

• WET PROCESS
LIME STONE CRUSHED STORED IN SILOS
CLAY WASHED STORED IN BASINS
DRY LIME POWDER, WET CLAY GROUND IN
BALL MILL – SLURRY FORMATION
CHEMICAL COMPOSITION CORRECTED

Progress Through Quality Education


Progress Through Quality Education
BURNING

• CARRIED OUT IN ROTARY KILN -3M DIA, 100 M


LENGTH
• ROTATED AT 1 RPM RATE
• KEPT WITH 1 IN 30 INCLINATION

• SLURRY INJECTED AT UPPER END


• HOT GASES INJECTED AT LOWER END
• DURING ROTATION SLURRY DECENDS,
ENTERS DRY ZONE, BURNING ZONE

• 5-10 MM RED HOT BALLS- CLINKER FORMATION


AND CLINKERS COOLED
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Progress Through Quality Education
Progress Through Quality Education
ROTARY KILN

Progress Through Quality Education


BALL MILL

Progress Through Quality Education


GRINDING / STORING/ PACKING

• COOLED CLINKERS GROUND IN TUBE MILLS TO


VERY FINE POWDER
• ADDITION OF GYPSUM DURING GRINDING-4-5%

• STORED IN SILOS
• PACKED TO 50KG BAGS
• CEMENT BAGS FORWARDED TO SITE

• TEST FOR QUALITIES CARRIED OUT DURING,


AFTER PRODUCTION BEFORE APPLICATIONS

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Progress Through Quality Education
CEMENT SILOS

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TESTS

• CONSISTANCY

• VICAT APPARATUS

VOLUME OF WATER TO BE ADDED TO GET A


CEMENT PASTE OF STANDARD CONSISTANCY
FOUND OUT
CONSISTANY OF CEMENT PASTE WILL
BE 33-34 %

USED TO FIND OUT THE QUANTITY OF WATER


REQUIRED FOR SETTING TIME TESTS
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Progress Through Quality Education
VICAT APPARATUS

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• SETTING TIME-INITIAL
0.85 TIMES ,QUANTITY OF WATER REQUIRED
FOR CONSISTANCY
GOOD CEMENT – 30 MINUTES MAX

• FINAL SETTING TIME


CEMENT IN VICAT MOULD SHOULD NOT SHOW
IMPERESSION -600 MINUTES (10 HOURS)

• SPECIFIC GRAVITY
NOT MORE THAN 3.2

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• COMPRESSIVE STRENGTH
CEMENT MORTAR 1:3 CUBES OF SIZE
7.06X7.06X7.06CM CASTED

TESTED IN CTM
C STRENGTH= MAX LOAD/ BEARING AREA

• GRADES
33 GRADE CEMENT – 33 N/ SQ MM MINIMUM
43 GRADE – 43 N / SQ MM
53 GRADE – 53 N / SQ MM

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Progress Through Quality Education
• FINENESS
KNOWN WEIGHT TAKEN, SEIVED IN IS SIEVES
WEIGHT RETAINED SHOULD NOT BE MORE
THAN 10 %

• SOUNDNESS- LE CHATELIER APPARATUS


MAX EXPANSION OF NEEDLE 10MM

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LE CHATELIER MOULD

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QUALITIES/ PROPERTIES

• UNIFORM COLOUR
• SHOULD SINK IF THROWN IN A BUCKET OF
WATER
• FREE FROM LUMPS
• FEEL COOL IF TOUCHED

• COMP STRENGTH 43 N/ SQ MM FOR 43 GRADE


• LOSS IN IGNITION SHOULD NOT BE MORE
THAN 4%
• EXPANSION IN LE CHATELIER NOT MORE THAN
10MM
• INITIAL SETTING TIME 30 MINUTES

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• FINAL SETTING TIME 10 HOURS
• ALUMINATO IRON OXIDE RATIO , NOT BE LESS
THAN 0.66%

• SULPHUR CONTENT , NOT MORE THAN 2.75 %


• WEIGHT OF MAGNESIA SHOULD NOT
EXEED 5%

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TYPES

• QUICK SETTING
• LOW HEAT
• HIGH ALUMINA
• EXPANDING

• RAPID HARDENING
• ACID RESISTANT
• WHITE
• COLOURED
• SULPHATE RESISTANT

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• QUICK SETTING
QUANTITY OF GYPSUM REDUCED
ALUMINIUM SULPHATE ADDED
FINE GRINDING
UNDER WATER CONCRETING WORK USAGE

• LOW HEAT
TRICALSIUM ALUMINATE,DICALCIUM SILICATE
ADDITIONS
REDUCES HEAT GENERATIONS
DAMS ,BRIDGES,HUGE VOLUME CONCRETE
WORKS

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• HIGH ALUMINA
GRINDING CLINKERS FORMED BY BURINING
LIME AND BAUXITE
INITIAL SETTING TIME 3-4 HOURS
CORROSION / ACID RESSISTING PROPERTY

• EXPANDING
SULPHO ALUMINATE ADDED
CRACK REPAIR WORKS
EXPANDS ON ADDITION OF WATER
OTHER CEMENT SHINKS

Progress Through Quality Education


• RAPID HARDENING
INCREASED LIME CONTENT
HIGH TEMPERATURE BURNING
ATTAIN HIGH STRENGTH IN SHORT PERIODS

• ACID RESISTANT
QUARTZ, SODIUM SILICATE, SODIUM
FLUOSILICATE ADDITIONS
CHEMICAL LABS,INDUSTRIAL USAGE

• SULPHATE RESISTANT
UPTO 5% OF TRICALCIUM ALUMINATE
ADDITIONS
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HAS RESISTING POWER AGAINST SULPHATE
ATTACK

• WHITE CEMENT
FREE FROM COLOURING INGREDIENTS
WHITE COLOUR
BURNT BY OIL FIRE
FOOOR /WALL TILES LAYING ,WHITE/ COLOUR
WASHING WORKS
COSTILIER
70 KG BAG COSTS RS 900

Progress Through Quality Education


• COLOURED CEMENT

COBALT-BLUE
CHROMIUM OXIDE –GREEN

IRON OXIDE – BROWN

USED IN MANUFACTURE OF TILES,FLOOR


FINISHING WORKS

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Progress Through Quality Education
MORTARS & AGGREGATES

BASICS
TYPES
TESTS, USES

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MORTARS

BASICS

• USED FOR BONDING OF BUILDING UNITS


BRICKS, STONES, TILES
• COVER THE EXPOSED STONE MASONRYAND
BRICK MASONRY WALLS BY APPLICATION OF
PLASTERING AND POINTING WORKS

• IMPARTS STRENGTH TO THE MASORY


STRUCTURES
• PROTECT THE STRUCTURES FROM
WEATHERING AGENTS

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TYPES OF MORTARS

• CEMENT
• LIME

• MUD
• SURKHI

• GAUGED
• SPECIAL

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CEMENT MORTAR (C M)

• MIXTURE OF CEMENT, SAND OR M –


SAND,WATER

• MIX RATIOS - 1:5 BRICK WALLS


1:8 STONE WALLS
1:4 PARTITION – BRICK WALLS
1:5 WALL PLASTER ,15 MM TH
1:3 CEILING PLASTER,12 MM TH
1:2,1:3 POINTING STONE WALLS

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• MIXING CARRIED OUT BY MANUAL,
MECHANICAL

• USED FOR - WALL CONSTRUCTIONS


WALL PLASTERING
FLOOR FINISHING
STONE POINTING

• TESTS - COMP STRENGTH ( M CUBES)


TENSILE STRENGTH

Progress Through Quality Education


Progress Through Quality Education
LIME MORTAR

• MIXTURE OF LIME ,SAND ,WATER


• USED FOR WALL
CONSTRUCTION,PLASTERING,POINTING
• LIME STONES SLAKED –MAKING POWDER

• MIXED WITH SAND


• GROUND IN MILLS TO PREPARE MORTAR
• USED FOR WORKS

• MIX RATIOS – 1:3 ,1:2 1:4


• FAT LIME / HYDRAULIC LIME USAGE
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TESTS ON LIME MORTAR

• COMPRESSIVE STRENGTH

• CHEMICAL COMPOSITION- CALCIUM


CARBONATE CONTENT SHOULD BE 90-95 %

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BULLOCK DRIVEN
MORTAR MIX MILL

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PREPARED LIME MORTAR

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Progress Through Quality Education
MUD MORTAR

• USED FOR VILLAGE HOUSES, TEMPORARY


SHEDS
• MIX CONSISTS OF PREPARED CLAY,
SAND ,WATER

• WALL CONNSTRUCTION ,PLASTERING


• RATIOS 3:1,2:1

• MIXED WITH COWDUNG TO DRIVE OUT


INSECTS

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SPECIAL MORTARS

• GAUGED
PREPARED WITH LIME,CEMENT,SAND ,WATER

• GYPSUM MORTAR
PREPARED WITH CEMENT, SAND,GYPSUM
POWDER
HAS GOOD BINDING PROPERTY
PLASTER OF PARIS PRODUCTION

• FIRE RESISTANT MORTAR


PREPARED WITH ALUMINOUS CEMENT,FINELY
GROUND FIRE BRICKS- FURNACE LINING
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AGGREGATES

• FINE
SAND, MANUFACTURED SAND, SURKHI POWDER
PASS THROUGH 4.75 MM SEIVE,RETAINED ON
0.07MM SEIVE
USED TO PREPARE MORTARS, CONCRETE

• COARSE
CRUSHED STONE AGGREGATES, BRICKS BATS,
PASS THROUGH 75MM MESH, RETAINED ON 4.75
MM MESH

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M SAND

• MANUFACTURED SAND – FINE AGG


• STONE CRUSHED TO FORM FINE POWDER

• STONE DUST POWDER REPLACES SAND


• USED TO PREPARE MORTAR, CONCRETE

• LESS COSTLIER THAN RIVER SAND


• SAND- RS 60/CFT, M SAND RS 40/CFT

• TESTS- COMP STRENGTH (MORTAR


CUBES, CONCRETE CUBES)

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TESTS ON FINE AGGREGATE

• FINENESS MODULAS

SAND SEIVED IN SET OF 4.75


MM,2,36MM,1.18MM,600,300,150 MICRON
SEIVES

% RETAINES IN EACH SEIVE NOTED


GRAPH PLOTED

F M SHOULD NOT EXEED 3.2%

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Progress Through Quality Education
TEST ON COARSE AGG

• ABRATION
• HARDNESS

• FLAKYNESS
• WATER ABSORBTION

• IMPACT

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Progress Through Quality Education
CEMENT CONCRETE-
PLAIN/ REINFORCED

PROPORTION OF MIXES
GRADES, TESTS
TYPES

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CEMENT CONCRETE

BASICS

• STRONG AND DURABLE MATERIAL


• MOULDED TO ANY SHAPE IN FRESH STATE

• HARDENEND STATE IT HAS HIGH COMPRSSIVE


STRENGTH
• DOES NOT LOOSE ITS STRENGTH WITH AGE

• CAN BE MADE FIRE PROOF, WATER PROOF


• MIXTURE OF CEMENT, FINE&COARSE
AGGREGATES, WATER

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CONSTITUENTS

• CEMENT – OPC /PPC/SPECIAL VARIETIES

• FINE AGGREGATES
PASS THROUGH 4.75 MM MESH,RETAINED IN
0.07 MM MESH
RIVER SAND, SURKHI POWDER

• COARSE AGGREGATES
PASS THROUGH 75 MM MESH,RETAINED IN
4.75 MM MESH
CRUSHED STONES,BROKEN BRICKS
• WATER
USED FOR MIXING CONCRETE
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WATER CEMENT RATIO

• RATIO OF WEIGHT OF WATER USED TO THAT


OF WEIGHT OF CEMET
• DESIERED STRENGTH AND WORKABLITY OF
THE MIX OBTAINED

• LOWER W/C RATIO =HIGHER STRENGTH


LESS WORKABLITY
• HIGHER W/C RATIO= LESS STRENGTH
EASILY WORKABLE

• GENERALLY 0.45-0.50 TIMES THE WT OF


CEMENT PRACTICED
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MIX -WATER REQUIREMENT

• FOR 1 BAG CEMENT(50 KG)

50 KGX 0.50
=25 KG ( 1KG =1 LITRE)

= 25 LITRES

THUS , FOR MAKING CONCRETE MIX WITH 1


BAG OF CEMENT, 25 LITRES OF WATER
REQUIRED

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WORKABLITY OF CONCRETE

• EASENESS WITH WHICH THE CONCRETE CAN


MIXED
LIFTED
TRASPORTED
PLACED IN POSITION

• CONCRETE REMAINS HOMOGENIOUS


• WET CONCRETE MORE WORKABLE –LOWER
STRENGTH

• DRY CONCRETE LESS WORKABLE- HIGHER


STRENGTH

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MIX PROPORTIONS

• M 15 - 1:2: 4
• M 20 - 1:1.5:3

• M STANDS FOR MIX, 15 DEFINES THE


COMPRESSIVE STRENGTH OF CONCRETE
CUBE OF SIZE 15X15X15 CM , AFTER 28 DAYS
CURING EQUALS 15 N / SQ MM

• HERE 1= 1 BAG CEMENT (50 KG)


2= SAND 50 X2 , 100 KG
4 = COARSE AGGREGATES
(STONE JELLY 40MMSIZE)
50X4=200KG
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CONCRETE GRADES

• M 5 - 1:5:10 , FLOORING ,FOUNDATION WORKS


• M 7 - 1:4:8
• M 10 – 1:3:6

• M 15 – 1:2:4 , COLOUMNS,BEAMS ,SLABS


• M 20 – 1:1.5:3
• M 25 - 1:1: 2 , HIGH RISE BUILDINGS ,ROADS

• M 30 – DESIGN MIX,BRIDGES, TUNNELS,


HEAVY COLOUMNS

• M40,M60 – BRIDGE PIERS ,INDUSTRIAL


APPLICATIONS
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TESTS

• FRESH STATE
SLUMP TEST
COMPACTION FACTOR

• HARDENEND STATE
DESTRUCTIVE – COMP STRENGTH
TENSILE STRENGTH
NON DESTRUCTIVE – REBOUND HAMMER
PULSE VELOCITY

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FRESH CONCRETE TEST

• SLUMP CONE

• MEASURE OF WORKABLITY
• WATER REQUIREMENT FOR MIX
• CONE OF HEIGHT 30 CM,BOTTOM DIA
20CM,TOP DIA 10 CM FILLED WITH CONCRETE

• TAMPING CONCRETE CARRIED OUT WITH


TAMPING BARS
• GRADUALLY CONE REMOVED
• SLIDING OF CONCRETE HAPPENS
• HEIGHT DIFFERENCE BETWEEN SLIDED
CONCRETE AND CONE MEASURED
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Progress Through Quality Education
Progress Through Quality Education
FIELD SLUMP TEST

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• SLUMP VALUE WILL EQUALS DIFF IN HEIGHT

• NORMAL CONCRETE 80-150MM

• ROADS 20-40MM

• MASS CONCRETE WORKS 25- 50 MM

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DESTRUCTIVE TESTS

• COMPRESSIVE STRENGTH

• CUBES OF SIZE 15 X15X15CM CASTED


• WATER CURED FOR 28 DAYS

• TAKEN OUT, TESTED IN C T MACHINE ON


7,14,28 DAYS

• C STRENGTH = MAX LOAD / BEARING AREA

• C STRENGTH FOR M 20 GRADE CONCRETE


SHOULD NOT BE LESS THAN 20 N /SQ MM

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Progress Through Quality Education
CASTING OF CUBES

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• TENSILE STRENGTH

• CONCRETE CYLINDER OF 30 CM LENGTH, 25


CM DIA CASTED
• COMP LOAD APPLIED ACROSS THE DIAMETER
CYLINDER SPLITS AND FAILS
TENSILE STRENGTH = 2p
3.14 l d
p=LOAD, l =CY LENGTH , d= CY DIA IN MM

T STRENGTH = 10-12 % OF CUBE COMP


STRENGTH

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Progress Through Quality Education
NON DESTRUCTIVE TESTS

• REBOUND HAMMER

• SPRING CONTROLLED HAMMER MASS SLIDES


ON A PLUNGER WITHIN TUBULAR HOUSING
• PLUNGER ROTATES AGAINST A SPRING, IF
PRESSED ON CONCRETE SURFACE

• THIS CAUSES THE RELEASE OF


SPRING,MAKING THE HAMMER MASS TO
REBOUND

• REBOUNDING HAMMER MOVES A NEEDLE


• NEEDLE MOVEMENT INDICATE THE R B NO
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Progress Through Quality Education
Progress Through Quality Education
TEST ING EXISTING COLOUMN

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• ULTRASONIC PULSE VELOCITY

• TIME OF TRAVEL OF ELECTRONICALLY


GENERATED PULSES MEASURED

• PULSES PASSED AT ONE END SURFACE


(TRASDUCER PROBE),RECEIVED AT OTHER
END (RECEIVER PROBE)

• VELOCITY OF PULSE = LENGTH / TIME


• 5 KM/SEC -30 TO 35 N/SQ MM,GOOD QUALITY
• BELOW 3- 15 TO 20 N/ SQ MM MEDIUM QUALITY

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Progress Through Quality Education
TESTING COLOUMN BY SENDING ULTROSONIC PULSES

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CONCRETE MANUFACTURE

STAGES OF PRODUCTION

• BATCHING - VOLUME ,WEIGHT


M15- 50KG CEMET,100KG SAND
200 KG JELLY
• MIXING – HAND MIX, MACHINE MIX

• TRANSPORTING – MORTAR PAN,ROPE WAY,


TROLLEY, PUMPING
• PLACING – WITH OUT CONC SEGGREGATION

• COMPACTING – VIBATORS, TAMP RODS


• CURING – SURFACE KEPT WET FOR 15 DAYS
Progress Through Quality Education
TYPES OF CONCRETE

• PLAIN CEMENT (PCC)


CEMENT, SAND, AGG ,WATER MIX
PLACED WITH OUT STEEL RODS
USED FOR FLOORING, FOUNDATION BASE
CONCRETE WORKS ( M5,7,10)

• REINFORCED CEMENT CONCRETE (RCC)


STEEL RODS TIED AND PLACED
HIGH TENSILE/ COMP STRENGTH
USED FOR COLOUMN,BEAM, SLABS ,ROADS,
BRIDGES,TUNNELS

Progress Through Quality Education


PRE STRESSED CONCRETE
• HIGH TENSILE STEEL WIRES USED
• PRE TENSION CARRIED OUT BY APPLYING
JACK FORCE (PULLING WIRES)BEFORE
CONCRETING

• POST TENSION CARRIED OUT BY JACKS AFTER


CONCRETING

• SAVES STEEL/CONCRETE UPTO 50 %


COMPARED TO RCC
• APPLICATIONS - BRIDGE DECKS, METRO RAIL
PIERS&DECKS,HIGH RISE BUILDINGS
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• LIGHT WEIGHT
PREPARED WITH LIGHT WEIGHT AGGREGATES
DENSITY 500 – 1800 KG/ M 3 CUBIC METER
VERMICULATE, CINDERS,FLYASH ADDITIONS
PANEL WALLS OF FLATS, BUILDINGS

• NO FINES
FINE AGGREGATE USAGE ELIMINATED
CONTAINS CEMENT , 3-6MM JELLY,WATER
INDUSTRIAL FLOORINGS

Progress Through Quality Education


• PRE CAST
CASTED IN GROUND ,LIFTED,PLACED IN
POSITION
SAVES TIME
RAILWAY SLEEPERS, SHELF SLABS,
BEAMS,SLABS

• FIBRE REINFORCED –FRC


ASBESTOS,GLASS,NYLON ,COCONUT FIBERS
USED INSTEAD OF STEEL

• WATER PROOF
W P AGENTS ACCOPROOF,IMPERMO ADDED
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MATERIAL - STEEL

PROPERTIES,USES,
HEAT TREATMENTS
TESTS, GRADES

Progress Through Quality Education


STEEL

• BASICS

METALS – FERROUS - CONSTITUENT IRON


NON FERROUS – ALUMINIUM
TIN ,BRASS ,ZINC

STEEL – IRON &CARBON ALLOY


OBTAINED BY CALCINING IRON ORE
IRON ORE – PURIFIED TO PIG IRON
PIG IRON - PURIFIED TO WROUGHT
IRON, CAST IRON, STEEL

Progress Through Quality Education


PROCESS

• IMPURE PIG, MELTED IN BESSEMER


CONVERTER ,IMPURITIES REMOVED, FORMS
CAST IRON

• FURTHER MELTED TO REMOVE IMPURITIES TO


GET STEEL

• FURTHER PURIFIED TO GET WROUGHT IRON


• WROUHT –CARBON UPTO 0.15%
FIBROUS NATURE ,USED FOR BEAM
RESISTS TENSILE STRESSES
• STEEL –CARBON 0.25-1.5 %
STRONG IN COMP, TENSION
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• CAST IRON – CARBON 2-4%
GRANULAR
TAKE UP COMP STRESS
USED FOR STEEL COLOUMN
STEEL ADOPTED FOR BOTH BEAMS ,
COLOUMNS

• OXIDATION OF
IMPURITIES(SILICON,PHOSPHORUS,SULPHUR,
MANGANESE , CARBON )IS CARRIED OUT FOR
MOLTEN PIG IRON ,IN THE BESSEMER
CONVERTER FURNACE

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Progress Through Quality Education
Progress Through Quality Education
Progress Through Quality Education
VARIETIES

• MILD STEEL
CARBON CONTENT 0.10 -0.25%
USED IN MAKING REINFORCEMENT ( RODS)
FOR CONCRETE WORKS
SHEET METAL,MOTOR BODY,MACHINE PARTS
TUBES,WIRES MANUFACTURE

• MEDIUM CARBON
CARBON 0.25-0.60 %
HAMMER ,RAIL LINES, STRUCTURAL STEEL –
BEAMS,COLOUMNS,DIES

Progress Through Quality Education


• HIGH CARBON STEEL

CARBON O.6- 0.15 %

SLEDGE HAMMERS,METAL CUTTING TOOLS


CHISELS, AXES MANUFACTURE

DRILLING BITS
DIES, KNIFES, FORKS

Progress Through Quality Education


PROPERTIES

• MILD STEEL ( LOW CARBON)

FIBROUS
MAGNETISED PERMANENTLY
MALLEABLE
DUCTILE

FORGED
WELDED
SPECIFIC GRAVITY 7.8
MELTING POINT 14000C
COMP 8-12 T/CM2 ,TENSILE 6-8 T/ CM2

Progress Through Quality Education


• HIGH CARBON STEEL

GRANULER
MAGNETISED
FORGED, WELDED
ELASTIC THAN MILD STEEL

HARDENED,TEMPERED
SPECIFIC GRAVITY 7.9
MELTING 13000 C
COMP 14 – 20 T /CM2, TENSILE 8-10 T/CM2

Progress Through Quality Education


HEAT TREATMENT

• APPLIED TO ALTER THE PROPERTY OF STEEL


• HARDENING
STEEL HEATED TO 600 DEG C,COOLED BY
IMMERSING IN WATER, MAKE STEEL HARD

• CASE HARDENING
HEATED,KEPT IN CARBON MIXTURE
INNER CORE SOFT, OUTER SURFACE HARD

• TEMPERING
HEATED TO 600 DEG C, IMMERSED IN WATER;
HEATED, COOLED IN AIR
MAKES STEEL STRONG AND TOUGH
Progress Through Quality Education
• ANEALING
STEEL HEATED TO 3000 C
COOLED IN AIR
MAKES STEEL SOFT , IT CAN BE WORKED
EASILY

• NITRIDING

HEATED, SATURATED IN AMMONIA MIXTURE


MAKE STEEL RESISTANT TO CORROTION

Progress Through Quality Education


COMMERCIAL FORMS

• ROUND BARS
AVAILABLE IN 8,12,16,20, 25, 32 MM DIAMETERS
COL, BEAM,SLAB STEEL MESH

• SQUARE BARS
SQ RODS 6 – 32 MM SIZE AVAILABLE
GRILL WORKS – WINDOW, COMPOUND GATES

• PLATES
SIZE 25X6, 50X 6, 100X6 MM SIZES
STEEL DOORS , WINDOW FABRICATION
JOINTING MEMBERS

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Progress Through Quality Education
Progress Through Quality Education
STEEL SECTIONS

Progress Through Quality Education


Progress Through Quality Education
Progress Through Quality Education
STEEL BOX (TUBULAR) SECTIONS

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STEEL PIPE SECTIONS

Progress Through Quality Education


• ANGLE SECTIONS
ISA 50X50X6 , 75X50X6MM SIZES
GRILL WORKS –GRILL DOOR, WINDOW

• I , CHANNEL, TEE SECTIONS


ISMB ,ISLB,ISHB- 200,300
ISMC,ISLC,ISHC -200,300 SIZES
USED FOR STEEL BEAMS , COLOUMNS

• TOR STEEL
ROUND BARS PROVIDED WITH RIBS , FOR
BOND BETWEEN STEELAND CONCRETE

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TESTS

TENSILE TEST

• STEEL RODS CLAMPED IN TENSION TESTNG


MACHINE
• AXIAL PULL APPLIED
MAX TENSILE LOAD AT FAILIURE TAKEN
• TENSILE STRENGTH= MAX LOAD
AREA OF CROSS SEC
FOR Fe 500 – STEEL RODS WILL TAKE
500 N / MM2
A GRAPH PLOT MADE TO INDICATE STRESS-
STRAIN CURVE

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Progress Through Quality Education
Progress Through Quality Education
GRADES OF STEEL

• RTS BARS
• HYSD BARS-HIGH YIELD STRENGTH
DEFORMED BARS

• Fe 500 – YEILD STRENGTH 500 N / MM2


• Fe 415
• Fe 230, 190 - PLAIN BARS

• TOR 40
• TOR 50
• TMT BARS – THERMO MECHANICALLY
TREATED BARS
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TIMBER – WOOD
(STANDING, ROUGH , SIZED)

STRUCTURE,SEASONING
PROPERTIES ,USES
INDUSTRIAL / COMMERTIAL FORMS

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TIMBER (WOOD)

BASICS
• FORM OF WOOD USED FOR ENGINEERING
PURPOSES

• OBTAINED FROM TREES


• TREES TRUNK, BRANCHES CUT, MADE INTO
REQUIRED SIZES

• SESONED
• USED FOR MAKING DOORS,
WINDOWS,FURNITURE,SPORTS
GOODS,RAILWAY WAGONS,BOATS,MATCHES

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VARIETIES

• STANDING TIMBER
• ROUGH
• SIZED

• GOT FROM TEAK, ROSE WOOD, VENGAI,


MARUTHU, NEEM, MANGO,JAGG,POOVARASU
TREES

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CLASSIFICATION OF TREES

• ENDOGENOUS
GROWS BY FORMATION OF LAYERS OF NEW
WOOD CROSSING AND PENETRATING FIBRES
OF WOOD ALREADY FORMED
GROWS INWARD
BAMBOO, PALM ( PANAI),COCONUT TREES

• EXOGENOUS
GROWS OUTWARD BY ADDITION OF RINGS
CROSS SECTION SHOWS CONCENTRIC RINGS
STRONG ,HARD, USED IN ENGG WORKS

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• SUB DIVISION OF EXOGENOUS TREES

• CONIFERS
YEILD SOFT WOOD
CONE SHAPED FRUIT, SMALL LEAFS
WHITE IN COLOUR
PINE, DEODAR, SILVER OAK

• DESIDUOUS
BROAD LEAF,DARK COLOUR
YEILDS HARD WOOD
TEAK, SAL, ROSE WOOD, PADACK

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STRUCTURE

EXOGENOUS TREE – CROSS SECTION

• PITH – INNERMOST PORTION, CELL TISSUES


• HEART WOOD – INNER ANNUAL RINGS
STRONG, DURABLE PORTION

• SAP WOOD – YELLOW IN COLOUR, PRESENCE


OF MOISTURE
• CAMBIUM LAYER – RING SORROUNDS SAP
• BARK - OUTERMOST LAYER , SKIN

• MEDULLARY RAYS –THIN RADIAL FIBERS


EXTENDS FROM PITH
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Progress Through Quality Education
STRUCTURE-CROSS SECTIONAL VIEW

Progress Through Quality Education


SEASONING OF TIMBER

• PROCESS OF REDUCING MOISTURE FROM


TIMBER
• FRESHLY CUT TIMBER CONTAINS MOISTURE

• ATTACKED BY INSECTS, FUNGUS


• MOISTURE CONTENT REDUCED TO 10 – 12 %BY
WEIGHT

• SEASONED IN WATER, AIR, KILN


• UTILIZED IN CONSTRUCTION

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METHODS OF SEASONING

• NATURAL / AIR
SAWN WOOD STACKED WITH SPACE FOR AIR
CIRCULATION FOR 6 M0NTHS T0 ONE YEAR
SLOW , CHEAP SIMPLE METHOD

• WATER
WOOD LOGS BUNDLED, FLOATED IN RIVER
WATER FOR 2 – 3 WEEKS
TAKEN OUT KEPT IN AIR TO DRY
• BOILING
KEPT IN BOILING WATER FOR 3-4 HOURS
TAKEN OUT , AIR DRIED
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Progress Through Quality Education
• ELECTRICAL
CURRENT PASSED THROUGH TIMBER LOG
FOR HEATING AND DRYING, COSTLIER
PLY WOOD MANUFACTURE

• CHEMICAL
SOAKED IN SATURATED SALT SOLUTION
REMOVED, SESONED IN AIR

• KILN
STACKED IN KILNS , HEATED TO 40 – 90 DEG C
FOR 12 DAYS, PRACTICED IN TIMBER MILLS

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PROPERTIES

• YELLOW , WHITE, BROWN COLOUR


• SPECIFIC GRAVITY 0.3 – 0.9 ( LESS THAN
WATER)

• 10- 12 % MAX MOISTURE


• STRAIGHT GRAINS
• HIGH DENSITY – 400 TO 600 KG / M3

• C STRENGTH 30 - 40 N / MM2
• T STRENGTH 2-3 N / MM2
• WITHOUT DEFECTS –KNOTS SHAKES

Progress Through Quality Education


USES

• DOOR , WINDOWS, WARDROPES


• CONCRETE FORM WORK
• FURNITURES

• AGRICULTURAL TOOLS
• SPORTS GOODS
• MUSICAL INSTRUMENTS

• TOYS
• MATCHES
• BOATS

• ROOFING MATERIALS
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INDUSTRIAL TIMBER

• PREPARED ARTIFITIALLY IN FACTORIES

• VENEER
THIN SHEET OF WOOD 0.4 -6 MM
THICK,OBTAINED BY ROTATING WOOD
AGAINST A ROTARY CUTTER /KNIFE

• PLYWOOD
BOARDS OBTAINED BY GLUEING VENEER
SHEETS PLACED ONE OVER OTHER
DIRCTION OF GRAINS PLACED RIGHT ANGLE
TO EACH SHEETS
7 -14 KG / SQ CM PRESSURE APPLIED
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COMMERTIAL FORMS

• BATTEN BOARDS
WOODEN BATTENS PROVIDED AS CORE, PLY
COVER PROVIDED ON BOTH FACES OF
BOARDS ,USED FOR DOOR SHUTTERS

• LAMINATED BOARDS
CORE MADE OF MULTI PLY VENEERS

• FIBRE BOARDS
WOOD,CANE PIECES FILLED IN A VESSEL
STEAM UNDER PRESSURE ADMITTED
RELEASED SUDDENLY TO EXPLODE

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• EXPLOTION MAKES WOOD FIBRES TO
SEPARATE FROM GUMS
FIBRES COLLECTED, CLEANED

PRESSED IN DIES TO GET SHEETS, BOARDS


OF 12,18 MM THICK

USED FOR PARTITION WORKS, CUBOARD


WORKS

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Progress Through Quality Education
Progress Through Quality Education
TESTS

• COMP STRENGTH
• TENSILE STRENGTH

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PLY WOOD

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LAMIN BOARDS

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Progress Through Quality Education
WOOD LOGS- ROUGH TIMBER

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SIZED WOOD

Progress Through Quality Education

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