INTERACTIVE SCHEMATIC

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 RENR9033-02
November 2010

16M Motor Grader

Hydraulic System
B9H1-UP
R9H1-UP

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Schematic Machine
Description
Number Location Location
Accumulator Gp - Blade Cushion 219-8035 D-5, E-7, E-8 1
Accumulator Gp - Brake 260-9428 B-2 2
Breather Assembly 9R-9925 B-8 3
Control Gp - Brake Pedal 301-4129 E-1 4
Cylinder Gp - Articulation 290-8074 D-6 5
Cylinder Gp - Blade Lift (LH) 270-7538 D-5 , E-8 6
Cylinder Gp - Blade Lift (RH) 270-7538 D-4 , E-7 7
Cylinder Gp - Blade Tip 9T-8944 F-3 8
Cylinder Gp - Center Shift 262-1905 F-4 9
Cylinder Gp - LH Steering 267-3863 E-3 10
Cylinder Gp - Ripper Lift 113-5264 D-7 11
Cylinder Gp - RH Steering 267-3863 E-2 12
Cylinder Gp - Side Shift 257-5083 F-4 13
Cylinder Gp - Wheel Lean 289-3054 F-6 14
Filter Gp - Pilot 191-9784 B-4 15
Filter Gp - Return 249-2307 A-8 16
Lock Gp - Center Shift 246-4477 D-4 17
Manifold Gp - Control Blade Cushion 253-1320 D-4 , D-5 18
Manifold Gp - Pilot Shutoff Solenoid 263-1790 B-5 19
Motor Gp - Circle Drive 9T-5977 F-5 20
Motor Gp - Fan 304-1005 A-3 21
Pump Gp - Fan / Brake 257-6832 B-7 22
Pump Gp - Implement / Steering 246-4486 B-6 23
Pump Gp - Secondary Steer 273-8714 A-5 24
Screen - Implement Control Valve (Front) 250-1420 E-3 25
Screen - Implement Control Valve (Rear) 250-1420 C-4 26
Screen - Fan / Brake Control 6E-5066 B-3 27
Screen - Steer Pilot Manifold Valve 6E-5066 C-2 27
Swivel - Blade 260-6502 F-4 28
Tank Gp - Hydrualic Oil 275-6574 B-8 29
Valve - Shuttle (Load Signal Resolver) 6R-7605 B-3 30
Valve Gp - Check (E) 231-7701 B-5 31
Valve Gp - Check (Implement / Steer) 255-3631 B-6 32
Valve Gp - Check (Secondary Steer) 9T-1013 A-5 33
Valve Gp - Constant Downforce 279-6521 D-7 , D-8 34
Valve Gp - Cooler Bypass 266-1595 A-4 35
Valve Gp - Fan / Brake Control 251-8256 A-3 36
Valve Gp - Implement Control (Front) (5-Bank) 261-3272
(6-Bank) 261-3273 F-3 37
(7-Bank) 261-3274
Valve Gp - Implement Control (Rear) (3-Bank) 261-3278
(4-Bank) 261-3281 C-4 38
(6-Bank) 261-3283
Valve Gp - Relief (Secondary Steer) 9T-8071 A-5 39
Valve Gp - Steering Control 301-5359 D-2 40
Valve Gp - Steering Pilot Manifold 254-3415 C-1 41
TAP LOCATION

Tap Schematic
Description
Number Location
AA Implement / Steering Pump Load Sense B-6
BB Implement / Steering Pump Pressure B-5
CC Pilot Supply Pressure B-5
DD Fan Motor Supply Pressure A-3
EE Service Brake LH Pressure D-1
FF Service Brake RH Pressure D-1
SOS Hydraulic Oil Sampling B-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
PLOW ANGLE CYLINDER PLOW LIFT CYLINDER (20) MOTOR GP (13) CYLINDER GP (8) CYLINDER GP
(14) CYLINDER GP
WHEEL LEAN CIRCLE DRIVE SIDE SHIFT BLADE TIP
289-3054 9T-5977 257-5083 9T-8944 (37) VALVE GP
IMPLEMENT CONTROL (FRONT) LINES GROUP COLOR DESCRIPTIONS
IMPLEMENT & STEERING PUMP OUTPUT
(9) CYLINDER GP 261-3272 (5-BANK) SECONDARY STEERING PUMP OUTPUT
CENTER SHIFT 261-3273 (6-BANK) CENTERSHIFT LOCK CONTROL CIRCUIT
FAN & BRAKE PUMP OUTPUT
262-1905 261-3274 (7-BANK) CENTERSHIFT CYLINDER CONTROL CIRCUIT
(28) SWIVEL SIDE SHIFT CYLINDER CONTROL CIRCUIT

BLADE SUPPLY LINE

F DRAIN / RETURN LINE F

260-6502 STEERING CYLINDER CONTROL CIRCUIT
BLADE TIP CYLINDER CONTROL CIRCUIT
B A B A B A B A B A B A B A PILOT SHUTOFF CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
BLADE LIFT CYLINDER CONTROL CIRCUITS
WHEEL LEAN CYLINDER CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SERVICE BRAKE CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
SNOW WING & PLOW CYLINDER CONTROL CIRCUITS

)(

(4) CONTROL GP
E BRAKE PEDAL
301-4129 E
(6) CYLINDER GP
BLADE LIFT (LH)
270-7538 PLOW ANGLE PLOW LIFT WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT (25) SCREEN BLADE TIP
(12) CYLINDER GP
IMPLEMENT RH STEERING
(1) ACCUMULATOR GP (7) CYLINDER GP CONTROL VALVE (FRONT) 267-3863
BLADE CUSHION BLADE LIFT (RH) 250-1420
(1) ACCUMULATOR GP
219-8035 270-7538 BLADE CUSHION (10) CYLINDER GP
219-8035 LH STEERING
267-3863

(34)VALVE GP (17) LOCK GP (40) VALVE GP

(5) CYLINDER GP (1) ACCUMULATOR GP
(34)VALVE GP CENTER SHIFT
CONSTANT ARTICULATION BLADE CUSHION STEERING EE
CONSTANT DOWNFORCE 298-2600
DOWNFORCE 290-8074 219-8035 CL CONTROL
279-6521 (7) CYLINDER GP
CR
279-6521 308-0935
BLADE LIFT (RH)
(11) CYLINDER GP 270-7538 FF
RIPPER LIFT CENTER SHIFT
LOCK
113-5264

D D
LE

(6) CYLINDER GP (38) VALVE GP L

BLADE LIFT (LH) IMPLEMENT CONTROL (REAR)
CONNECTS TO CONNECTS TO
261-3278 (3-BANK)
B A BLADE LIFT B A BLADE LIFT (18) MANIFOLD GP 2270-7538 (18) MANIFOLD GP R
LT VALVE RT VALVE 261-3281 (4-BANK) RE
BLADE CUSHION BLADE CUSHION
WING CYLINDERS SYMBOLS WING CYLINDERS SYMBOLS 261-3283 (6-BANK)
SAME AS PLOW CYLINDERS SAME AS PLOW CYLINDERS 253-1320 253-1320
B A B A B A B A B A B A

(26) SCREEN
IMPLEMENT
CONTROL
VALVE (REAR)
250-1420

C C
)(
Ps (41) VALVE GP
STEERING PILOT
MANIFOLD
254-3415
EF

Ts

WING TILT WING LIFT RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT)
(32) VALVE GP
P LS T (27) SCREEN
(3) BREATHER AS AA CHECK (IMPL/STEER) BB CC SOS
9R-9925 255-3631 (30) VALVE STEER PILOT
(22) PUMP GP SHUTTLE MANIFOLD VALVE
FAN/BRAKE (LOAD SIGNAL RESOLVER) 6E-5066
257-6832 6R-7605
(29) TANK GP (23) PUMP GP
HYDRAULIC OIL IMPLEMENT/
275-6574 STEERING
246-4486
PS
B B
(27) SCREEN
(FAN/BRAKE
LS CONTROL)
6E-5066

A1

(15) FILTER GP (2) ACCUMULATOR GP

(31) VALVE GP
(19) MANIFOLD GP PILOT
CHECK(E) BRAKE
PILOT SHUTOFF 191-9784 P 260-9428 LINE PATTERNS
231-7701
SOLENOID
(16) FILTER GP Pressure Line
263-1790
RETURN Pilot / Load Sensing Pressure
249-2307 A2
(39) VALVE GP
Drain / Return Lines
CHECK
(SEC STEER) Component Group

FAN/BRAKE PUMP 9T-1013 Attachment

T Air Line
IMPLEMENT/
CALLOUTS
A STEERING (33) VALVE GP DD (36) VALVE GP A
RELIEF YY Taps (Pressure, Sampling,Sensor)
FAN/BRAKE CONTROL
(SECONDARY STEER)
251-8256 Callout Number Component
9T-8071 (Machine Location from
Component Locations Table
(52) VALVE GP - CONTROL Name

138-1234 Part Number

THIS SCHEMATIC IS FOR THE 16M Motor Grader

(35) VALVE GP PART #: 254-7844 CH02
(24) PUMP GP
SECONDARY STEER COOLER BYPASS (21) MOTOR GP Components are shown installed on a fully operable machine with the key and engine

273-8714 266-1595 FAN off and transmission shifter in neutral.

304-1005 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

39 22 23 3 16 29 33 24 5 8 27 17 40 41 13 7 9 18 1 34

19 10
32

15 25
11 37
21

35 36 2 5 4 26 30 38 6 28 20 12 14

35 22 23 3 16 29 27 40 41 17 26 30 38 6 7 1 18 34

33
25
32
37
19

21

11

15 39 36 24 2 5 4 8 13 9 28 20 10 12 14
FAN / BRAKE CONTROL
VIEW ALL CALLOUTS

35

DD
IMPLEMENT / STEERING CIRCUIT
VIEW ALL CALLOUTS

29

19
23

AA BB CC

SOS

15
19 15
SERVICE BRAKES
VIEW ALL CALLOUTS

EE FF (RH)
(LH)

LH VIEW